CN209350530U - A kind of refractory material automatic production line - Google Patents

Abstract

A kind of refractory material automatic production line, including weighing distribution device, press machine, detection pipeline, robot palletizer and travelling bogie, it is characterised in that: weighing distribution device includes fixed frame and the cutting agency, Weighing mechanism, the material-feeding mechanism that are mounted on fixed frame；Cutting agency is provided with storage bin, feed inlet is provided at the top of storage bin, Weighing mechanism is located at the lower section of cutting agency, Weighing mechanism includes weigh hopper, and frame body is provided on the outside of weigh hopper, and material-feeding mechanism is located at the lower section of Weighing mechanism, material-feeding mechanism includes cloth frame, cloth frame is horizontally set on the middle part of fixed frame, and the two sides of cloth frame are matched with the middle part of fixed frame by horizontal guide rail, and cloth gate is provided at the bottom discharge port of cloth funnel.The advantages of the utility model: improving weighing precision, improves refractory brick quality, solves artificial sampling observation and generates error, destroys the problems such as brick body, improves production efficiency.

Description

A kind of refractory material automatic production line

Technical field

The utility model relates to field of machining, in particular to a kind of refractory material automatic production line.

Background technique

With the pay attention to day by day to environmental protection, country rectifies, very seriously polluted refractory materials manufacturing enterprise To halt production, remaining refractory materials manufacturing enterprise being up to state standards must improve yield and meet the needs of market, and resistance to In fiery material manufacturing enterprise production process, artificial loading, weighing, batch turning are still used mostly, after press machine compression moulding, It can be generated caused by human error and human factor during this to refractory brick quality by artificial demoulding, carrying again Adverse effect, and in process of production, dust is diffused in workshop, endangers the health of field worker.

In order to improve the production efficiency with the quality of refractory brick, reduction cost of labor and realization automated production, it is badly in need of one kind Automatic charging, weighing, detection and the refractory material of stacking automatic production line.

Utility model content

The purpose of this utility model is to realize that unmanned, free of contamination cloth, weighing, detection, stacking are automatically given birth to It produces, improves production efficiency and refractory brick quality, reduce manpower consumption, provided a kind of refractory material automatic production line.

The utility model provides a kind of refractory material automatic production line, including weighing distribution device, press machine, detection Pipeline, robot palletizer and travelling bogie, it is characterised in that:

Weighing distribution device includes fixed frame and the cutting agency, Weighing mechanism, the material-feeding mechanism that are mounted on fixed frame；Under Material mechanism is provided with storage bin, and feed inlet is provided at the top of storage bin, blender is provided in storage bin and positioned at stirring Mix thick, the thin screw conveyor below device, blender is located at the lower section of feed inlet, with thick, thin screw conveyor corresponding section The bottom of storage bin be provided with a storing gate, Weighing mechanism is located at the lower section of cutting agency, and Weighing mechanism includes claiming Heavy burder bucket, is provided with frame body on the outside of weigh hopper, if being symmetrically arranged in the two sides of weigh hopper along between frame body Dry weighing sensor, frame body are arranged on fixed frame by several dampers, and the discharge outlet in weigh hopper bottom is set It is equipped with weighing overhead door, material-feeding mechanism is located at the lower section of Weighing mechanism, and material-feeding mechanism includes cloth frame, and cloth frame is horizontally disposed At the middle part of fixed frame, the two sides of cloth frame are matched with the middle part of fixed frame by horizontal guide rail, cloth frame with push away One end of strength cylinder is connected, and the other end of thrust cylinder is connected with fixed frame, and the outer front end of cloth frame is provided with brick folding Manipulator is provided with cloth funnel in cloth frame, and cloth funnel is matched with the mold cavity of press machine, in cloth funnel Cloth gate is provided at bottom discharge port；

Detection pipeline include conveying mechanism and setting the first testing agency on the conveyor, the second testing agency, The brick-clamping mechanical hand of brick-pushing mechanism, conveying mechanism and material-feeding mechanism is connected to each other, and fire resisting on conveying mechanism detects in the first testing agency The internal injury of refractory brick on conveying mechanism detects in the weight and thickness of brick, the second testing agency, and brick-pushing mechanism is by conveying mechanism Upper underproof refractory brick releases conveying mechanism；

The bottom of first testing agency is provided with the first lifting cylinder, and connecting plate is provided on the first lifting cylinder, connection It is provided with weighing sensor on plate, weighing tray is provided on weighing sensor, measurement pallet is provided on weighing tray, measures The two sides of the bottom of pallet are provided with thrust cylinder, measure and are provided with dimensional measurement frame and several displacement sensors above pallet；

Second testing agency is made of supersonic detector, two-way cylinder and fixed frame, the display screen of supersonic detector It is arranged on the frame body of conveying mechanism, two probes of supersonic detector are fixedly connected with the both ends piston of two-way cylinder, double It is fixed on fixed frame to the cylinder body of cylinder, fixed frame is fixed on the frame body of conveying mechanism, and the bottom of brick-pushing mechanism is provided with Second lifting cylinder is provided with lifter plate above the second lifting cylinder, lifter plate top, to be located at conveying mechanism left and right Side is respectively arranged with side push cylinder, scrap material slideway；

Robot palletizer is moved by X-axis mobile platform, Y-axis mobile platform, Z axis mobile platform and palletizing mechanical arm composition, X-axis Moving platform is horizontal on working face along the x axis, and Y-axis mobile platform is vertically arranged between along the y axis on X-axis mobile platform, and Y-axis is mobile Platform can be moved forward and backward along X-axis mobile platform, and Z axis mobile platform is horizontal on Y-axis mobile platform along Z-direction, and Z axis moves Moving platform can be moved up and down along Y-axis mobile platform, and being provided on Z axis mobile platform can be along the stacking machine that Z axis moves left and right Tool hand；

Z axis mobile platform includes the vertical shift platform and traversing platform horizontal along Z-direction, and vertical shift platform can be along Y-axis Mobile platform moves up and down, and traversing platform can be moved left and right along vertical shift platform, and palletizing mechanical arm is arranged on traversing platform, And it can be moved left and right along traversing platform.

Vertical shift platform and traversing platform are made of shell, rodless cylinder, trapped orbit and weight supporting slide, rodless cylinder and Trapped orbit is arranged inside the shell, and the lower section of trapped orbit is arranged in rodless cylinder, and trapped orbit is matched with weight supporting slide, horizontal The shell for moving platform is fixed on the weight supporting slide of vertical shift platform, and fluted, vertical shift platform is arranged on the shell of traversing platform The shifting block of rodless cylinder be arranged in the groove of traversing platform, the rodless cylinder of vertical shift platform is traversing platform along Z axis side To moving horizontally offer driving force；

The sliding block moved along the x-axis is provided on X-axis mobile platform, it is mobile flat that the pedestal of Y-axis mobile platform is fixed on X-axis On the sliding block of platform；

The sliding block moved along Y-axis is provided on Y-axis mobile platform, the shell of the vertical shift platform of Z axis mobile platform is fixed On the sliding block of Y-axis mobile platform.

Palletizing mechanical arm is made of wealthy type finger cylinder and left and right movable jaw mechanism, the gas at wealthy type finger cylinder both ends Cylinder pawl is connected with left and right movable jaw mechanism respectively, and the weight supporting slide of traversing platform is arranged in the cylinder body of wealthy type finger cylinder On, the rodless cylinder of traversing platform, which moves horizontally for palletizing mechanical arm along Z-direction, provides driving force.

Movable jaw mechanism is by bracket, clamping jaw, movable axis, punching press linear bearing, bearing gland, elastomeric pad, spring ball Headpin plug and reset spring composition, the both ends of movable axis are fixed on bracket, and clamping jaw passes through punching press linear bearing and movable axis phase Cooperation, is fixed with bearing gland at the both ends of clamping jaw, on the top of movable axis, is cased with reset between bearing gland and bracket The top of spring, spring ball headpin plug passes through in top of support to clamping jaw, and clamping jaw is enable adaptively to be rotated around movable axis, Elastomeric pad is arranged on the outside of the clamping jaw being in contact with refractory brick, is provided with position-detection sensor in movable jaw mechanism, Whether the refractory brick for detecting the clamping of movable jaw mechanism is placed into predetermined position；

X-axis mobile platform is using the synchronous belt straight line mould group driven by servo motor；Y-axis mobile platform using The screw rod straight line mould group driven by servo motor；The front end of Z axis mobile platform is provided with linear displacement transducer, to detect Palletizing mechanical arm is at a distance from the front end of Z axis mobile platform.

The advantages of the utility model:

Refractory material automatic production line described in the utility model improves weighing precision, improves refractory brick quality, entirely Automatic multi-function pipeline solves artificial sampling observation and generates error, destroys the problems such as brick body, and three axis automatic stacking machine people realize Stacking, storage, a series of fully-automatic production of entrucking, shorten the production cycle, reduce cost of labor, improve production effect Rate.

Detailed description of the invention

With reference to the accompanying drawing and embodiment is described in further detail the utility model:

Fig. 1 is the structural schematic diagram of the refractory material automatic production line of the utility model；

Fig. 2 is the structural schematic diagram of the automatic weighing distribution device of the utility model；

Fig. 3 is the front view of the cutting agency of the utility model；

Fig. 4 is the top view of the cutting agency of the utility model；

Fig. 5 is the structural schematic diagram of the Weighing mechanism of the utility model；

Fig. 6 is the structural schematic diagram of the material-feeding mechanism of the utility model；

Fig. 7 is the bottom view of the material-feeding mechanism of the utility model；

Fig. 8 is the structural schematic diagram of the full-automatic multi-functional pipeline of the detection refractory brick of the utility model；

Fig. 9 is the front view of first testing agency of the utility model；

Figure 10 is the structural schematic diagram of first testing agency of the utility model；

Figure 11 is the structural schematic diagram of second testing agency of the utility model；

Figure 12 is the structural schematic diagram of the brick-pushing mechanism of the utility model；

Figure 13 is the structural schematic diagram of the turnover mechanism of the utility model；

Figure 14 is the structural schematic diagram of the three axis automatic stacking machine people of the utility model；

Figure 15 is the structural schematic diagram of the vertical shift platform of the utility model；

Figure 16 is the structural schematic diagram of the traversing platform of the utility model；

Figure 17 is the structural schematic diagram of the palletizing mechanical arm of the utility model；

Figure 18 is the front view of the palletizing mechanical arm of the utility model；

Figure 19 is the cross-sectional view of Figure 18；

In figure, A- weighing distribution device, B- press machine, C- detect pipeline, D- robot palletizer, E- travelling bogie, 1- Cutting agency, 11- storage bin, 12- blender, 13- pinion head conveyer, the thin screw conveyor of 14-, 15- storing gate, 16- Motor, 17- clutch, 2- Weighing mechanism, 21- weigh hopper, 22- frame body, 23- weighing sensor, 24- damper, 25- weighing Overhead door, 3- material-feeding mechanism, 31- cloth frame, 32- guide rail, 33- thrust cylinder, 34- brick-clamping mechanical hand, 341- cylinder connecting plate, 342- clamping plate, 343- brick folding cylinder, 35- pressing plate, 36- cloth funnel, 37- pressing plate lifting cylinder, 38- cloth gate, 4- first Testing agency, the first lifting cylinder of 41-, 42- connecting plate, 43- weighing sensor, 44- weighing tray, 45- measure pallet, 46- Displacement sensor, 47- dimensional measurement frame, 48- thrust cylinder, 49- guide rod, 5- brick-pushing mechanism, the second lifting cylinder of 51-, 52- Lifter plate, the side 53- push cylinder, 54- scrap material slideway, 6- turnover mechanism, 61- rollover stand, 611- returning face plate, 612- overturning connection Plate, 62- torsion shaft, 63- upset connecting rod, 64- travel switch, 65- tumble cylinder, the second testing agency of 7-, 71- ultrasonic examination Instrument, 711- display screen, 712- probe, the two-way cylinder of 72-, 73- air cylinder supporting structure, 8-Z axis mobile platform, 81- vertical shift platform, The first shell of 811-, the first rodless cylinder of 812-, the first trapped orbit of 813-, the first weight supporting slide of 814-, the traversing platform of 82-, 821- second housing, the second rodless cylinder of 822-, the second trapped orbit of 823-, the second weight supporting slide of 824-, 83- drawstring straight line position Displacement sensor, 9- palletizing mechanical arm, the wealthy type finger cylinder of 91-, 92- movable jaw mechanism, 921- bracket, 922- clamping jaw, 923- Movable axis, 924- punching press linear bearing, 925- bearing gland, 926- elastomeric pad, 927- spring ball headpin plug, 928- reset bullet Spring, 93- position-detection sensor, 101- fixed frame, 102- conveying mechanism, 103- baffle, 104-X axis mobile platform, 105-Y axis Mobile platform.

Specific embodiment

Embodiment

Illustrate the specific implementation process of the present embodiment with reference to the accompanying drawing:

A kind of refractory material automatic production line, it is characterised in that including weighing distribution device A, press machine B, detection conveying Line C, robot palletizer D and travelling bogie E, under weighing distribution device A includes fixed frame 101 and is mounted on fixed frame 101 Expect mechanism 1, Weighing mechanism 2, material-feeding mechanism 3；

The cutting agency 1 is located at 101 top of fixed frame, and cutting agency 1 is provided with storage bin 11, in storage bin 11 Top is provided with feed inlet, and blender 12 and thick, the thin helical feed below blender 12 are provided in storage bin 11 Machine, blender 12 are located at the lower section of feed inlet, are respectively provided in the bottom of the storage bin 11 with thick, thin screw conveyor corresponding section There is a storing gate 15, the outside of storage bin 11 is provided with motor 16, motor 16 is used to drive thick, thin screw conveyor, It is respectively arranged with a clutch 17 in the driving shaft outer end of thick, the thin screw conveyor, clutch 17 passes through belt and electricity The output shaft of machine 16 is connected, to control thick, thin screw conveyor respectively.

Weighing mechanism 2 is located at the lower section of cutting agency 1, and Weighing mechanism 2 includes weigh hopper 21, in the outer of weigh hopper 21 Side is provided with frame body 22, is symmetrically arranged with 2~6 weighing sensors along between frame body 22 in the two sides of weigh hopper 21, Frame body 22 is arranged on fixed frame 101 by four dampers 24, and the discharge outlet in 21 bottom of weigh hopper is provided with split Weighing overhead door 25, material-feeding mechanism 3 is located at the lower section of Weighing mechanism 2, and material-feeding mechanism 3 includes cloth frame 31, cloth frame 31 It is horizontally set on the middle part of fixed frame 101, the two sides of cloth frame 31 pass through horizontal 32 phase of guide rail with the middle part of fixed frame 101 Cooperation, cloth frame 31 can be moved horizontally along guide rail 32, and cloth frame 31 is connected with one end of thrust cylinder 33, thrust gas The other end of cylinder 33 is connected with fixed frame 101, and thrust cylinder 33 is that moving horizontally for cloth frame 31 provides power, in cloth material frame The outer front end of frame 31 is provided with brick-clamping mechanical hand 34, and the brick-clamping mechanical hand 34 is bilateral symmetry, is connected by left and right cylinder Fishplate bar 341, left and right clamping plate 342 and 4~10 brick folding cylinder 343 form, and one end of cylinder connecting plate 341 is fixed on cloth material frame On frame 31, one end of brick folding cylinder 343 is fixed on cylinder connecting plate 341, and the other end of brick folding cylinder 343 passes through floating junction It is fixed on clamping plate 342, the brick folding cylinder 343 on left and right cylinder connecting plate 341 is symmetrical arranged.It is set in cloth frame 31 It is equipped with pressing plate 35 and cloth funnel 36, pressing plate 35 is arranged on cloth frame 31 by pressing plate lifting cylinder 37, pressing plate lifting air Cylinder 37 provides power for the lifting of pressing plate 35, and cloth funnel 36 is matched with the mold cavity of press machine B, at the bottom of cloth funnel 36 Portion's discharge outlet is provided with cloth gate 38；

Detection pipeline C includes conveying mechanism 102 and the first testing agency 4, second being arranged on conveying mechanism 102 inspection Mechanism 7, brick-pushing mechanism 5 are surveyed, conveying mechanism 102 and the brick-clamping mechanical hand 34 of material-feeding mechanism 3 are connected to each other, the inspection of the first testing agency 4 The weight and thickness of refractory brick on conveying mechanism 102 are surveyed, the inside of refractory brick on conveying mechanism 102 is detected by the second testing agency 7 Refractory brick underproof on conveying mechanism 102 is released conveying mechanism 102 by damage, brick-pushing mechanism 5；

The bottom of first testing agency 4 is provided with 41 cylinder of the first lifting air, is provided with connecting plate on the first lifting cylinder 41 42, weighing sensor 43 is provided on connecting plate 42, and weighing tray 44 is provided on weighing sensor 43, is set on weighing tray 44 It is equipped with measurement pallet 45, is provided with guide rod 49 between weighing tray 44 and measurement pallet 45.Measure the two sides of the bottom of pallet 45 It is provided with thrust cylinder 48, the top of measurement pallet 45 is provided with the equally distributed displacement sensing of dimensional measurement frame 47 and 2~6 Device 46；The rear portion of first testing agency 4 is provided with hairbrush, for clearing away remaining sandy soil on refractory brick.

Second testing agency 7 is made of supersonic detector 71, two-way cylinder 72 and air cylinder supporting structure 73, ultrasonic examination The display screen 711 of instrument 71 is arranged on the frame body of conveying mechanism 102, two probes 712 of supersonic detector 71 and two-way gas The both ends piston of cylinder 72 is fixedly connected, and the cylinder body of two-way cylinder 72 is fixed in air cylinder supporting structure 73, and air cylinder supporting structure 73 is fixed On the frame body of conveying mechanism 102, the bottom of brick-pushing mechanism 5 is provided with the second lifting cylinder 51, the second lifting cylinder 51 it is upper Side is provided with lifter plate 52, the top of lifter plate 52, be respectively arranged with positioned at 102 left and right side of conveying mechanism side push cylinder 53, Scrap material slideway 54.

Be provided with turnover mechanism 6 on the conveying mechanism 102, turnover mechanism 6 by rollover stand 61, torsion shaft 62, turn over Turn connecting rod 63, travel switch 64 and tumble cylinder 65 to form, the both ends of torsion shaft 62 pass through rollover stand 61 and are arranged in conveying mechanism On 102 frame body, the both ends of torsion shaft 62 are fixedly connected with rollover stand 61, and travel switch 64 is arranged on rollover stand 61, overturning The middle part of axis 62 is fixedly connected with one end of upset connecting rod 63, and the other end of upset connecting rod 63 is mutually cut with scissors with one end of tumble cylinder 65 It connects, the frame body of the other end and conveying mechanism 102 of tumble cylinder 65 is hinged；The rear end of conveying mechanism 102 is provided with baffle 103, prevent refractory brick from falling, rollover stand 61 is made of left and right returning face plate 611 and forward and backward overturning connecting plate 612, left and right overturning The setting of 611 Parallel Symmetric of plate, and be connected by forward and backward overturning connecting plate 612.

Robot palletizer D is by X-axis mobile platform 104, Y-axis mobile platform 105, Z axis mobile platform 8 and palletizing mechanical arm 9 Composition, X-axis mobile platform 104 is horizontal on working face along the x axis, and Y-axis mobile platform 105 is vertically arranged between X-axis shifting along the y axis On moving platform 104, the sliding block moved along the x-axis is provided on X-axis mobile platform 104, the pedestal of Y-axis mobile platform 105 is fixed On the sliding block of X-axis mobile platform 104, Z axis mobile platform 8 is horizontal on Y-axis mobile platform 105 along Z-direction, moves in Y-axis The sliding block moved along Y-axis is provided on moving platform 105, the pedestal of Z axis mobile platform 8 is fixed on the sliding block of Y-axis mobile platform 105 On, Z axis mobile platform 8 includes vertical shift platform 81 and traversing platform 82,

The vertical shift platform 81 is held by the first shell 811, the first rodless cylinder 812, the first trapped orbit 813 and first Weighty slider 814 forms, and the first rodless cylinder 812 and the first trapped orbit 813 are arranged in the first shell 811, and first without bar gas The lower section of the first trapped orbit 813 is arranged in cylinder 812, and the first trapped orbit 813 is matched with the first weight supporting slide 814, described Traversing platform 82 by 824 groups of second housing 821, the second rodless cylinder 822, the second trapped orbit 823 and the second weight supporting slide At the second rodless cylinder 822 and the second trapped orbit 823 are arranged in second housing 821, and the setting of the second rodless cylinder 822 exists The lower section of second trapped orbit 823, the second trapped orbit 823 are matched with the second weight supporting slide 824, and the first of vertical shift platform 81 Shell 811 is fixed on the sliding block of Y-axis mobile platform 105, can be moved up and down with the sliding block of Y-axis mobile platform 105, traversing The second housing 821 of platform 82 is fixed on the first weight supporting slide 814 of vertical shift platform 81, in the second housing of traversing platform 82 It is arranged fluted on 821, the shifting block of the first rodless cylinder 812 of vertical shift platform 81 is arranged in the groove of traversing platform 82, erects The first rodless cylinder 812 for moving platform 81 is not subject to the gravity of traversing platform 82, is only traversing platform 82 along Z-direction level It is mobile that driving force is provided；

Palletizing mechanical arm 9 is made of wealthy type finger cylinder 91 and left and right movable jaw mechanism 92,91 liang of wealthy type finger cylinder The cylinder pawl at end is connected with left and right movable jaw mechanism 92 respectively, and the cylinder body of wealthy type finger cylinder 91 is fixed by connecting plate On the second weight supporting slide 824 of traversing platform 82, fluted, the second rodless cylinder of traversing platform 82 is set on connecting plate 822 shifting block is arranged in the groove of connecting plate, and the second rodless cylinder 822 of traversing platform 82 is not subject to palletizing mechanical arm 9 Gravity only moves horizontally along Z-direction for palletizing mechanical arm 9 and provides driving force.

The movable jaw mechanism 92 is by bracket 921, clamping jaw 922, movable axis 923, punching press linear bearing 924, bearing Gland 925, elastomeric pad 926, spring ball headpin plug 927 and reset spring 928 form, and the both ends of movable axis 923 are fixed on branch On frame 921, clamping jaw 922 is matched by punching press linear bearing 924 with movable axis 923, is fixed with bearing at the both ends of clamping jaw 922 Gland 925 on the top of movable axis 923, is cased with reset spring 928, spring ball between bearing gland 925 and bracket 921 The top of headpin plug 927 passes through bracket 921 and pushes up onto clamping jaw 922, and clamping jaw 922 is enable to carry out adaptively around movable axis 923 922 outside of clamping jaw being in contact with refractory brick is arranged in rotation, elastomeric pad 926.

It is provided with position-detection sensor 93 on the bracket 921 of the movable jaw mechanism 92, for detecting activity Whether the refractory brick that clip claw mechanism 92 clamps is placed into predetermined position.

The X-axis mobile platform 104 is mobile in X-axis using the synchronous belt straight line mould group driven by servo motor The bottom of platform 104 is provided with several footed glasses；Y-axis mobile platform 105 is using the screw rod straight line driven by servo motor Mould group.

The front end of the Z axis mobile platform 8 is provided with drawstring linear displacement transducer 83, is passed with drawstring straight-line displacement The matched drawstring connecting plate of sensor 83 is arranged on palletizing mechanical arm 9, to detect palletizing mechanical arm 9 and Z axis mobile platform 8 The distance of front end.

Below with reference to this example demonstrates that use process:

It is first that the cloth frame 31 of the material-feeding mechanism 3 of the weighing distribution device A of the utility model is flat along guide rail 32 when installation Fixed frame 101 is removed, cloth funnel 36 is made to be located at the surface of the mold cavity of press machine B；Again by cloth frame 31 along guide rail 32 Translation is gone back, and cloth funnel 36 is made to be located at the underface of weighing overhead door 25；It will test pipeline C and be arranged in the outer of material-feeding mechanism 3 Side, robot palletizer D are mounted between detection pipeline C and travelling bogie E.

By in the storage bin 11 of the refractory brick raw material mixed in proportion in advance investment cutting agency 1, raw material is by stirring The uniform stirring of device 12 is fallen on thick, thin screw conveyor, thick, thin screw conveyor respectively with respective predetermined speed carry out to Material, can be fed together and also individually be fed, and raw material is fed forward in the case where the flight of the two pushes, until passing through respective storing Gate 15 is fallen into the weigh hopper 21 of Weighing mechanism 2 (weighing overhead door 25 at this time is in off state), while weighing sensor 23 pairs of raw materials carry out weighing measurement, when the raw material in weigh hopper 21 reaches predetermined weight, close storing gate 15, then open Weighing overhead door 25, falls into raw material in the cloth funnel 36 of material-feeding mechanism 3, closes weighing overhead door 25, and carry out by the above process It weighs next time；

Cloth frame 31 translates outward along guide rail 32, and cloth funnel 36 is made to be located at the surface of the mold cavity of press machine B；It beats Open cloth gate 38, fall into raw material in the mold cavity of press machine B, close cloth gate 38, cloth frame 31 along guide rail 32 to Interior translation makes pressing plate 35 be located at the surface of mold cavity, and the piston of lifting cylinder 37 extends downwardly, and moves down pressing plate 35, It will be flattened at the top of raw material in mold cavity, the piston of lifting cylinder 37 is retracted, resetted, and cloth frame 31 continues inside along guide rail 32 Translation makes cloth funnel 36 be located at the underface of weighing overhead door 25, then opens weighing overhead door 25, falls the raw material after weighing again Enter in the cloth funnel 36 of material-feeding mechanism 3；

At this time it is completely exposed the mold cavity of press machine B, the quick downward cloth of the tup of press machine B will be in mold cavity Raw material is pressed into brick, and then tup is quickly moved up, resetted, and the demoulding mechanism of press machine B is upward by molding refractory brick It releases, is placed exactly in refractory brick in the brick-clamping mechanical hand 34 of material-feeding mechanism 3, the brick folding cylinder 343 of 34 two sides of brick-clamping mechanical hand Piston inwardly stretch out, refractory brick is clamped, cloth frame 31 translates outward along guide rail 32, drives brick-clamping mechanical hand 34 by fire resisting Brick moves to down on one of station-detection pipeline C, and then the piston of brick folding cylinder 343 is retracted, resetted, and refractory brick is put down； The cloth funnel 36 equipped with raw material is just again positioned at the surface of the mold cavity of press machine B simultaneously, again will by the above process Raw material is put into the mold cavity of press machine B, and then press machine B presses raw materials into brick again, realizes Full-automatic circulation production Refractory brick process.

Refractory brick after molding is lain in the belt front end of conveying mechanism 102 by brick-clamping mechanical hand 34, to conveying mechanism 102 Belt rear end conveying, one by one pass through the first testing agency 4, obtain the thickness and weight data of every block of refractory brick, satisfy the criteria Refractory brick passed through the second testing agency 7, obtain the Wave data that ultrasonic wave transmits inside refractory brick, and then judge fire resisting Whether there is damage inside brick or damage whether within the scope of criterion of acceptability, standardized refractory brick sequentially passes through brick-pushing mechanism 5,52 original state of lifter plate of brick-pushing mechanism 5 is to push away brick at this time positioned at the lower section of horizontal plane where the belt of conveying mechanism 102 Mechanism 5 is failure to actuate, and passes through turnover mechanism 6, by being erected at after laying flat 90 ° of overturning and continuing to convey backward on conveying mechanism 102, directly Until being stopped by the gear of baffle 103；

By the underproof refractory brick of the first testing agency 4 directly through the second testing agency 7, the second testing agency at this time 7 are failure to actuate, and release conveying mechanism 102 by brick-pushing mechanism 5；Brick machine is also pushed away by the underproof refractory brick of the second testing agency 7 Structure 5 releases conveying mechanism 102.

The thickness of first testing agency measurement refractory brick and the process of weight are as follows:

When refractory brick is run in front of the first testing agency 4, the measurement pallet 45 of the first testing agency 4 is located at conveyer The lower section of horizontal plane where the belt of structure 102, it is defeated when the surface of the measurement pallet 45 of refractory brick to the first testing agency 4 Send mechanism 102 out of service, the piston of the first lifting cylinder 51 of starting stretches out, while measuring pallet 45 in the first lifting cylinder 41 Under the action of rise, hold up the horizontal plane that refractory brick is higher than where belt, refractory brick made to be detached from conveying mechanism 102, then first 41 stopping of lifting cylinder movement, weighing sensor 43 obtains the weight data of refractory brick at this time；Start the piston of thrust cylinder 48 It stretches out, measurement pallet 45 continues to rise under the action of thrust cylinder 48, measures the refractory brick on pallet 45 and touches displacement biography The bottom end of sensor 46 is popped one's head in, and the bottom end probe of displacement sensor 46 is in initial position, and the bottom with dimensional measurement frame 47 at this time Portion is located in same level, and the refractory brick touching measured on pallet 45 continues to rise, and pushes the bottom end probe of displacement sensor 46 Rise, until measurement pallet 45 is stopped by the bottom of dimensional measurement frame 47,48 stopping of thrust cylinder is acted, at this time displacement sensor 46 bottom end probe climb be its corresponding refractory brick position thickness, starting thrust cylinder 48 piston retract, It resets, measurement pallet 45 is fallen after rise under the action of thrust cylinder 48 to weighing tray 44, starts the work of the first lifting cylinder 41 Plug is retracted, is resetted, and makes the lower section for measuring horizontal plane where pallet 45 is reset to the belt of conveying mechanism 102, and measures pallet 45 On refractory brick be placed on the belt of conveying mechanism 102, continuation convey backward.

The process that second testing agency measures refractory brick internal injury is as follows:

The front of refractory brick is delivered at the probe 712 of supersonic detector 71 by conveying mechanism 102, conveying mechanism 102 It is out of service, supersonic detector 71 is opened, retracts two side pistons of two-way cylinder 72 to cylinder interior, drives ultrasound The two sides probe 712 of wave inspection instrument 71 clamps the front of refractory brick, the wave that 712 acquisition ultrasonic wave of probe transmits herein in refractory brick Graphic data, and shown on display screen 711, two side pistons of two-way cylinder 72 are stretched out, are resetted, while driving two sides probe 712 Refractory brick is unclamped, to detect next time；Conveying mechanism 1 is restarted, the middle part of refractory brick, rear portion is successively made to be delivered to ultrasonic wave At the probe 712 of defectoscope 71, and ultrasonic wave is obtained in the middle part of refractory brick, the Wave data of rear portion transmitting using the above method, The refractory brick that detection is completed is conveyed backward by the continuation of conveying mechanism 1.

The process that brick-pushing mechanism removes unqualified refractory brick is as follows:

When unqualified refractory brick is located at the surface of the lifter plate 52 of brick-pushing mechanism 5, the second lifting cylinder 51 of starting Piston stretches out, and lifter plate 52 and refractory brick thereon rise, and the piston of starting side push cylinder 53 stretches out, underproof refractory brick quilt Side push cylinder 53 releases conveying mechanism 1 along scrap material slideway 54, with utilization to be recycled；Then, the second lifting air of brick-pushing mechanism 5 Cylinder 51 and the piston of side push cylinder 53 are retracted, are resetted, while lifter plate 52 falls original position after rise, in case movement next time.

The process that turnover mechanism overturns refractory brick is as follows:

Qualified refractory brick continues to convey backward on conveying mechanism 102 after testing, when refractory brick steps into turnover mechanism Rollover stand 61 on, and when triggering travel switch 64, the belt of conveying mechanism 102 is out of service, while starting turnover mechanism 6 The piston of tumble cylinder 65 stretches out, and upset connecting rod 63 starts turning under the promotion of tumble cylinder 65, due to the middle part of torsion shaft 62 It is fixedly connected with one end of upset connecting rod 63, torsion shaft 62 pushes 90 ° of rotation clockwise of lower edge in upset connecting rod 63, drives simultaneously Rollover stand 61 is that 62 centers rotate clockwise 90 ° with torsion shaft, and the refractory brick on rollover stand 61 switchs to erect by laying flat, and starts defeated Mechanism 102 is sent, refractory brick continues to convey backward on conveying mechanism 102 to erect shape, until refractory brick completely disengages rollover stand Travel switch 64 on 61, travel switch 64 are closed, then the piston of tumble cylinder 65 is retracted, resetted, while passing through upset connecting rod 63 drive torsion shaft 62 along 90 ° of rotation counterclockwise, and drive rollover stand 61 to be rotated by 90 ° counterclockwise centered on torsion shaft 62, is multiple Position, in case movement next time.

Qualified refractory brick on pipeline C to be detected reaches its tail portion, starts robot palletizer D, make palletizing mechanical arm 9 by Setting program reaches at refractory brick, clamps refractory brick, refractory brick is then transported to the designated position on travelling bogie E, when resistance to When firebrick is placed on travelling bogie E, it can be triggered to position-detection sensor 93, palletizing mechanical arm 9 opens in time, in order to avoid damage Bad refractory brick；

When X, Y-axis mobile platform are mobile, mobile distance is accurately controlled by servo motor；

When Z axis mobile platform 8 and mobile palletizing mechanical arm 9, stacking machine is detected by drawstring linear displacement transducer 83 Tool hand 9 at a distance from the front end of Z axis mobile platform 8, accurately to control Z axis mobile platform 8 and palletizing mechanical arm 9 it is mobile away from From.

Claims (7)

1. a kind of refractory material automatic production line, including weighing distribution device, press machine, detection pipeline, robot palletizer And travelling bogie, it is characterised in that:

Weighing distribution device includes fixed frame and the cutting agency, Weighing mechanism, the material-feeding mechanism that are mounted on fixed frame, blanking machine Structure is provided with storage bin, and feed inlet is provided at the top of storage bin, and blender is provided in storage bin and is located at blender The screw conveyor of lower section, blender are located at the lower section of feed inlet, and a storing lock is provided at the bottom opening of storage bin Door, Weighing mechanism are located at the lower section of cutting agency, and Weighing mechanism includes weigh hopper, several are provided in weigh hopper and is claimed Sensor is retransmitted, for weighing the weight of material in weigh hopper, the discharge outlet in weigh hopper bottom is provided with weighing overhead door, Material-feeding mechanism is located at the lower section of Weighing mechanism, and material-feeding mechanism includes cloth frame, and the two sides of cloth frame and fixed frame pass through cross The guide rail set matches, and cloth frame moves horizontally under the promotion of thrust cylinder along guide rail, is arranged in the front end of cloth frame There is brick-clamping mechanical hand, be provided with cloth funnel in cloth frame, cloth lock is provided at the bottom discharge port of cloth funnel Door；

Detection pipeline includes conveying mechanism and setting the first testing agency on the conveyor, the second testing agency, pushes away brick The brick-clamping mechanical hand of mechanism, conveying mechanism and material-feeding mechanism is connected to each other, and refractory brick on conveying mechanism detects in the first testing agency Weight and thickness, the second testing agency detect conveying mechanism on refractory brick internal injury, brick-pushing mechanism by conveying mechanism not Qualified refractory brick releases conveying mechanism；

For robot palletizer by X-axis mobile platform, Y-axis mobile platform, Z axis mobile platform and palletizing mechanical arm composition, X-axis is mobile flat Platform is horizontal on working face along the x axis, and Y-axis mobile platform is vertically arranged between along the y axis on X-axis mobile platform, Y-axis mobile platform It can be moved forward and backward along X-axis mobile platform, Z axis mobile platform is horizontal on Y-axis mobile platform along Z-direction, and Z axis is mobile flat Platform can be moved up and down along Y-axis mobile platform, and being provided on Z axis mobile platform can be along the palletizing mechanical arm that Z axis moves left and right；

Z axis mobile platform includes the vertical shift platform and traversing platform horizontal along Z-direction, and vertical shift platform can be moved along Y-axis Platform moves up and down, and traversing platform can be moved left and right along vertical shift platform, and palletizing mechanical arm is arranged on traversing platform, and energy It is enough to be moved left and right along traversing platform.

2. refractory material automatic production line described in accordance with the claim 1, it is characterised in that: the vertical shift platform and traversing Platform is made of shell, rodless cylinder, trapped orbit and weight supporting slide, and rodless cylinder and trapped orbit are arranged inside the shell, The lower section of trapped orbit is arranged in rodless cylinder, and trapped orbit is matched with weight supporting slide, and the shell of traversing platform is fixed on perpendicular It moves on the weight supporting slide of platform, fluted, the shifting block setting of the rodless cylinder of vertical shift platform is set on the shell of traversing platform In the groove of traversing platform, the rodless cylinder of vertical shift platform, which moves horizontally for traversing platform along Z-direction, provides driving force.

3. refractory material automatic production line described in accordance with the claim 1, it is characterised in that: the palletizing mechanical arm is by wealthy Type finger cylinder and left and right movable jaw mechanism composition, the cylinder pawl at wealthy type finger cylinder both ends respectively with left and right movable jaw Mechanism is connected, and the cylinder body of wealthy type finger cylinder is arranged on the weight supporting slide of traversing platform, and the rodless cylinder of traversing platform is Palletizing mechanical arm moves horizontally offer driving force along Z-direction.

4. refractory material automatic production line described in accordance with the claim 3, it is characterised in that: the movable jaw mechanism by Bracket, clamping jaw, movable axis, punching press linear bearing, bearing gland, elastomeric pad, spring ball headpin plug and reset spring composition, it is living The both ends of moving axis are fixed on bracket, and clamping jaw is matched by punching press linear bearing with movable axis, are fixed at the both ends of clamping jaw Bearing gland on the top of movable axis, is cased with reset spring, the top of spring ball headpin plug between bearing gland and bracket In top of support to clamping jaw, clamping jaw is enable adaptively to be rotated around movable axis, elastomeric pad be arranged with refractory brick On the outside of the clamping jaw being in contact, it is provided with position-detection sensor in movable jaw mechanism, for detecting movable jaw mechanism folder Whether the refractory brick taken is placed into predetermined position.

5. refractory material automatic production line described in accordance with the claim 1, it is characterised in that: the X-axis mobile platform is adopted It is the synchronous belt straight line mould group driven by servo motor；Y-axis mobile platform is using the screw rod driven by servo motor Straight line mould group；The front end of Z axis mobile platform is provided with linear displacement transducer, it is mobile to detect palletizing mechanical arm and Z axis The distance of the front end of platform.

6. refractory material automatic production line described in accordance with the claim 1, it is characterised in that: first testing agency sets It is equipped with weighing tray, weighing tray is moved up and down by the realization of the first lifting cylinder, and weighing and sensing is provided on weighing tray Device is realized the purpose for weighing refractory brick weight by weighing sensor, measurement pallet is provided with above weighing tray, is measured Pallet is moved up and down by the realization of thrust cylinder, is measured and is provided with displacement sensor above pallet.

7. refractory material automatic production line described in accordance with the claim 1, it is characterised in that: second testing agency by Supersonic detector, two-way cylinder and fixed frame composition, the both ends piston of two probes and two-way cylinder of supersonic detector It is fixedly connected, the cylinder body of two-way cylinder is fixed on the frame body of conveying mechanism by fixed frame.