CN209303225U - A kind of full-automatic multi-functional pipeline detecting refractory brick - Google Patents
A kind of full-automatic multi-functional pipeline detecting refractory brick Download PDFInfo
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- CN209303225U CN209303225U CN201821671269.2U CN201821671269U CN209303225U CN 209303225 U CN209303225 U CN 209303225U CN 201821671269 U CN201821671269 U CN 201821671269U CN 209303225 U CN209303225 U CN 209303225U
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- refractory brick
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- brick
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Abstract
A kind of full-automatic multi-functional pipeline detecting refractory brick, it is characterized by: the full-automatic multi-functional pipeline of the detection refractory brick, including conveying mechanism, the first testing agency, the second testing agency and brick-pushing mechanism, the bottom of first testing agency is provided with the first lifting cylinder, connecting plate is provided on first lifting cylinder, it is provided with weighing sensor on connecting plate, measures and is provided with dimensional measurement frame and several displacement sensors above pallet；Second testing agency is made of supersonic detector, two-way cylinder and fixed frame, and the bottom of brick-pushing mechanism is provided with the second lifting cylinder, is respectively arranged with side push cylinder, scrap material slideway in the top of lifter plate, positioned at conveying mechanism left and right side.The advantages of the utility model: have many advantages, such as strong antijamming capability, there is no artificial error in reading, using reliable.High-speed data acquisition, quantization, calculating and differentiation are carried out to analog signal.With detection speed, fast, high-efficient, high reliablity, stability are good.
Description
Technical field
The utility model relates to technical field of mechanical processing, in particular to a kind of full-automatic multi-functional for detecting refractory brick
Pipeline.
Background technique
Now, most refractory materials manufacturing enterprise uses traditional manual handling and detection to refractory material after molding,
Worker need to weight to refractory brick, thickness detect, refractory brick internal injury is detected later, then pass through worker and transport
To travelling bogie, since the daily output of refractory brick is big, detection time is short, high labor cost, do not accomplish to each refractory brick into
Row detects one by one, can only be by worker's random inspection, and the method for refractory brick internal injury detects also in manufacturing enterprise mostly at present
It is the refractory brick that pounded with a hammer using worker, distinguishes inside brick body whether there is damage by tapping the sound generated, detection
As a result rely on the experience of worker completely, error is very big；It is firm not enough since refractory material is not fired, it is removed in worker
Damage brick body is easy for during fortune, and in the detection process, it is easier to secondary destruction is carried out to brick body.
In order to improve production, detection efficiency, the artificial destruction of refractory brick is avoided, so being badly in need of a kind of the complete of detection refractory brick
Automatic multi-function pipeline is realized while conveying refractory brick to the quick, quasi- of refractory brick weight, thickness and internal injury
True detection.
Utility model content
The utility model provides a kind of full-automatic multi-functional pipeline for detecting refractory brick, this pipeline solves manually
Sampling observation generates error, destroys the problems such as brick body, realizes unmanned full-automatic conveying detection, improves production efficiency, reduces artificial
Cost, substantially reduces detection time, and testing result covering surface is complete, more accurate.
The utility model provides a kind of full-automatic multi-functional pipeline for detecting refractory brick, it is characterised in that: described
It detects the full-automatic multi-functional pipeline of refractory brick, including conveying mechanism, the first testing agency, the second testing agency and pushes away brick machine
Structure, the bottom of the first testing agency are provided with the first lifting cylinder, and connecting plate is provided on the first lifting cylinder, is set on connecting plate
It is equipped with weighing sensor, weighing tray is provided on weighing sensor, measurement pallet is provided on weighing tray, measures pallet
Two sides of the bottom are provided with thrust cylinder, measure and are provided with dimensional measurement frame and several displacement sensors above pallet；
Second testing agency is made of supersonic detector, two-way cylinder and fixed frame, the display screen of supersonic detector
It is arranged on the frame body of conveying mechanism, two probes of supersonic detector are fixedly connected with the both ends piston of two-way cylinder, double
It is fixed on fixed frame to the cylinder body of cylinder, fixed frame is fixed on the frame body of conveying mechanism, and the bottom of brick-pushing mechanism is provided with
Second lifting cylinder is provided with lifter plate above the second lifting cylinder, lifter plate top, to be located at conveying mechanism left and right
Side is respectively arranged with side push cylinder, scrap material slideway.
Guide rod is provided between the weighing tray and measurement pallet of first testing agency.
The number of the displacement sensor is 2~6.
It is provided with turnover mechanism on the conveying mechanism, is turn 90 degrees for turning over refractory brick, stacking is convenient for.
The turnover mechanism is made of rollover stand, torsion shaft, upset connecting rod, travel switch and tumble cylinder, torsion shaft
Both ends pass through rollover stand be arranged on the frame body of conveying mechanism, the both ends of torsion shaft are fixedly connected with rollover stand, travel switch
It is arranged on rollover stand, the middle part of torsion shaft is fixedly connected with one end of upset connecting rod, the other end and overturning gas of upset connecting rod
One end of cylinder is hinged, and the other end of tumble cylinder and the frame body of conveying mechanism are hinged.
The rear end of the conveying mechanism is provided with baffle, prevents refractory brick from falling.
The rear portion of the testing agency is provided with hairbrush, for clearing away remaining sandy soil on refractory brick.
The advantages of the utility model:
Using weighing sensor and displacement sensor, precision is high, and long-time stability are good, long service life, has anti-interference
Ability is strong, without artificial error in reading, using it is reliable the advantages that.Refractory brick internal injury is examined using supersonic detector
It surveys, whole-process automatic detection calculates, record, and it is automatic to carry out depth compensation and automatic setting sensitivity, and analog signal is carried out high
Fast data acquisition, calculates and differentiates quantization.It is compact-sized, it is easy for installation, there is detection speed be fast, high-efficient, high reliablity,
The advantages that stability is good.
Detailed description of the invention
With reference to the accompanying drawing and embodiment is described in further detail the utility model:
Fig. 1 is the structural schematic diagram of the full-automatic multi-functional pipeline of the detection refractory brick of the utility model；
Fig. 2 is the front view of first testing agency of the utility model；
Fig. 3 is the structural schematic diagram of first testing agency of the utility model；
Fig. 4 is the structural schematic diagram of second testing agency of the utility model；
Fig. 5 is the structural schematic diagram of the brick-pushing mechanism of the utility model；
Fig. 6 is the structural schematic diagram of the turnover mechanism of the utility model；
In figure, 1- conveying mechanism, 11- belt, 12- frame body, the first testing agency of 2-, the first lifting cylinder of 21-, 22- connect
Fishplate bar, 23- weighing sensor, 24- weighing tray, 25- measurement pallet, 26- displacement sensor, 27- dimensional measurement frame, 28- are pushed away
Strength cylinder, 29- guide rod, 3- brick-pushing mechanism, the second lifting cylinder of 31-, 32- lifter plate, the side 33- push cylinder, 34- waste material are sliding
Road, 4- turnover mechanism, 41- rollover stand, 411- returning face plate, 412- overturn connecting plate, 42- torsion shaft, 43- upset connecting rod, 44- row
Cheng Kaiguan, 45- tumble cylinder, the second testing agency of 5-, 51- supersonic detector, 511- display screen, 512- probe, 52- are two-way
Cylinder, 53- fixed frame, 6- baffle, 7- hairbrush, 8- refractory brick.
Specific embodiment
Embodiment
A kind of full-automatic multi-functional pipeline detecting refractory brick, including conveying mechanism 1, the inspection of the first testing agency 2, second
It surveys mechanism 5 and brick-pushing mechanism 3, the first testing agency 2, the second testing agency 5 and brick-pushing mechanism 3 is successively set on defeated from front to back
It send in mechanism 1, for conveying mechanism 1 using double belt synchronous transports, the bottom of the first testing agency 2 is provided with the first lifting cylinder
21, connecting plate 22 is provided on the first lifting cylinder 21, is provided with weighing sensor 23 on connecting plate 22,23 on weighing sensor
It is provided with weighing tray 24, measurement pallet 25 is provided on weighing tray 24, the two sides of the bottom of measurement pallet 25 are provided with thrust
The top of cylinder 28, measurement pallet 25 is provided with dimensional measurement frame 27 and several displacement sensors 26；
Second testing agency 5 is made of supersonic detector 51, two-way cylinder 52 and fixed frame 53, supersonic detector 51
Display screen 511 be arranged on the frame body 12 of conveying mechanism 1, two of supersonic detector 51 probes 512 and two-way cylinder 52
Both ends piston be fixedly connected, the cylinder body of two-way cylinder 52 is fixed on fixed frame 53；Fixed frame 53 is fixed on conveying mechanism 1
On frame body 12,
The bottom of brick-pushing mechanism 3 is provided with the second lifting cylinder 31, and the top of the second lifting cylinder 31 is provided with lifter plate
32, side push cylinder 33, scrap material slideway 34 are respectively arranged in the top of lifter plate 32, positioned at 1 left and right side of conveying mechanism.
Guide rod 29 is provided between the weighing tray 24 and measurement pallet 25 of first testing agency 2.
The number of institute's displacement sensors 26 is 2~6.
Turnover mechanism 4 is provided on the conveying mechanism 1, turnover mechanism 4 is by rollover stand 41, torsion shaft 42, overturning
Connecting rod 43, travel switch 44 and tumble cylinder 45 form, and the both ends of torsion shaft 42 pass through rollover stand 41 and conveying mechanism 1 is arranged in
On frame body 12, the both ends of torsion shaft 42 are fixedly connected with rollover stand 41, and travel switch 44 is arranged on rollover stand 41, torsion shaft 42
Middle part be fixedly connected with one end of upset connecting rod 43, the other end of upset connecting rod 43 and one end of tumble cylinder 45 are hinged,
The other end of tumble cylinder 45 and the frame body 12 of conveying mechanism 1 are hinged.
The rollover stand 41 is made of left and right returning face plate 411 and forward and backward overturning connecting plate 412, left and right returning face plate 411
Parallel Symmetric setting, and be connected by forward and backward overturning connecting plate 412.
The rear end of the conveying mechanism 1 is provided with baffle 6, prevents refractory brick 8 from falling.
The rear portion of first testing agency 2 is provided with hairbrush 7, for clearing away remaining sandy soil on refractory brick 8.
Below with reference to this example demonstrates that use process:
Refractory brick after molding lies in 11 front end of belt of conveying mechanism 1, defeated to 11 rear end of belt of conveying mechanism 1
It send, passes through the first testing agency 2 one by one, obtain the thickness and weight data of every block of refractory brick, standardized refractory brick passes through
The second testing agency 5 is crossed, the Wave data that ultrasonic wave transmits inside refractory brick is obtained, and then judges whether have inside refractory brick
It has damage or damages whether within the scope of criterion of acceptability, standardized refractory brick sequentially passes through the (brick-pushing mechanism 3 of brick-pushing mechanism 3
32 original state of lifter plate be positioned at conveying mechanism 1 11 place horizontal plane of belt lower section), brick-pushing mechanism 3 is motionless at this time
Make, and pass through turnover mechanism 4, by being erected at after laying flat 90 ° of overturning and continuing to convey backward on conveying mechanism 1, until being kept off by baffle 6
Until stopping；
By the underproof refractory brick of the first testing agency 2 directly through 5 (the second testing agency at this time, the second testing agency
5 are failure to actuate), conveying mechanism 1 is released by brick-pushing mechanism 3；By the underproof refractory brick of the second testing agency 5 also by brick-pushing mechanism
3 release conveying mechanism 1.
The thickness of first testing agency measurement refractory brick and the process of weight are as follows:
When refractory brick is run in front of the first testing agency 2, the measurement pallet 25 of the first testing agency 2 is located at conveyer
The lower section of the 11 place horizontal plane of belt of structure 1, it is defeated when the surface of the measurement pallet 25 of refractory brick to the first testing agency 2
Send mechanism 1 out of service, the piston of the first lifting cylinder 21 of starting stretches out, while measuring pallet 25 in the first lifting cylinder 21
Effect is lower to be risen, and the horizontal plane that refractory brick is higher than where belt 11 is held up, and refractory brick is made to be detached from conveying mechanism 1, and then first liter
21 stopping of sending down abnormally ascending cylinder movement, weighing sensor 23 obtains the weight data of refractory brick at this time；The piston of starting thrust cylinder 28 is stretched
Out, measurement pallet 25 continues to rise under the action of thrust cylinder 28, and the refractory brick 8 measured on pallet 25 touches displacement sensing
The bottom end of device 26 is popped one's head in, and the bottom end probe of displacement sensor 26 is in initial position, and the bottom with dimensional measurement frame 27 at this time
In same level, the refractory brick 8 measured on pallet 25 continues to rise, and pushes on the bottom end probe of displacement sensor 26
It rises, until measurement pallet 25 is stopped by the bottom of dimensional measurement frame 27,28 stopping of thrust cylinder is acted, at this time displacement sensor 26
Bottom end probe climb be its corresponding 8 position of refractory brick thickness, the piston of starting thrust cylinder 28 retracts, is multiple
Position, measurement pallet 25 are fallen after rise under the action of thrust cylinder 28 to weighing tray 24, start the piston of the first lifting cylinder 21
It retracts, reset, make the lower section for measuring the 11 place horizontal plane of belt that pallet 25 is reset to conveying mechanism 1, and measure on pallet 25
Refractory brick 8 be placed on the belt 11 of conveying mechanism 1, continuation convey backward.
The process that second testing agency measures refractory brick internal injury is as follows:
The front of refractory brick is delivered at the probe 512 of supersonic detector 51 by conveying mechanism 1, and conveying mechanism 1 stops
Supersonic detector 51 is opened in operation, retracts two side pistons of two-way cylinder 52 to cylinder interior, and ultrasonic wave is driven to visit
The two sides probe 512 for hurting instrument 51 clamps the front of refractory brick 8, the waveform that 512 acquisition ultrasonic wave of probe transmits herein in refractory brick 8
Data, and shown on display screen 511, two side pistons of two-way cylinder 52 are stretched out, are resetted, while driving 512 pine of two sides probe
Refractory brick 8 is opened, to detect next time；Conveying mechanism 1 is restarted, the middle part of refractory brick 8, rear portion is successively made to be delivered to ultrasonic wave
At the probe 512 of defectoscope 51, and the Wave data that ultrasonic wave transmits at 8 middle part of refractory brick, rear portion is obtained using the above method,
The refractory brick 8 that detection is completed is conveyed backward by the continuation of conveying mechanism 1.
The process that brick-pushing mechanism removes unqualified refractory brick is as follows:
When unqualified refractory brick is located at the surface of the lifter plate 32 of brick-pushing mechanism 3, the second lifting cylinder 31 of starting
Piston stretches out, and lifter plate 32 and refractory brick thereon rise, and the piston of starting side push cylinder 33 stretches out, underproof refractory brick quilt
Side push cylinder 33 releases conveying mechanism 1 along scrap material slideway 34, with utilization to be recycled；Then, the second lifting air of brick-pushing mechanism 3
Cylinder 31 and the piston of side push cylinder 33 are retracted, are resetted, while lifter plate 32 falls original position after rise, in case movement next time.
The process that turnover mechanism overturns refractory brick is as follows:
Qualified refractory brick continues to convey backward on conveying mechanism 1 after testing, when refractory brick steps into turnover mechanism
On rollover stand 41, and when triggering travel switch 44, the belt 11 of conveying mechanism 1 is out of service, while starting turning over for turnover mechanism 4
The piston of rotaring cylinder 45 stretches out, and upset connecting rod 43 starts turning under the promotion of tumble cylinder 45, due to torsion shaft 42 middle part with
One end of upset connecting rod 43 is fixedly connected, and torsion shaft 42 pushes 90 ° of rotation clockwise of lower edge in upset connecting rod 43, while driving and turning over
Pivoted frame 41 is that 42 centers rotate clockwise 90 ° with torsion shaft, and the refractory brick on rollover stand 41 switchs to erect by laying flat, starting conveying
Mechanism 1, refractory brick continues to convey backward on conveying mechanism 1 to erect shape, until refractory brick completely disengages on rollover stand 41
Travel switch 44, travel switch 44 are closed, then the piston of tumble cylinder 45 is retracted, resetted, while being driven by upset connecting rod 43
Torsion shaft 42 drives rollover stand 41 to be rotated by 90 °, reset counterclockwise centered on torsion shaft 42 along 90 ° of rotation counterclockwise, in case
Movement next time.
Claims (7)
1. a kind of full-automatic multi-functional pipeline for detecting refractory brick, it is characterised in that: described detects the full-automatic of refractory brick
Multi-functional pipeline, including conveying mechanism, the first testing agency, the second testing agency and brick-pushing mechanism, the first testing agency set
It is equipped with weighing tray, weighing tray is moved up and down by the realization of the first lifting cylinder, and weighing and sensing is provided on weighing tray
Device is realized the purpose for weighing refractory brick weight by weighing sensor, measurement pallet is provided with above weighing tray, is measured
Pallet is moved up and down by the realization of thrust cylinder, is measured and is provided with displacement sensor above pallet；
Second testing agency is made of supersonic detector, two-way cylinder and fixed frame, two of supersonic detector probes with
The both ends piston of two-way cylinder is fixedly connected, and the cylinder body of two-way cylinder is fixed on the frame body of conveying mechanism by fixed frame, is pushed away
Brick mechanism is provided with lifter plate, and lifter plate is moved up and down by the realization of the second lifting cylinder, and side is provided with above lifter plate
Push cylinder.
2. the full-automatic multi-functional pipeline of detection refractory brick described in accordance with the claim 1, it is characterised in that: described first
Guide rod is provided between the weighing tray and measurement pallet of testing agency.
3. the full-automatic multi-functional pipeline of detection refractory brick described in accordance with the claim 1, it is characterised in that: the displacement
The number of sensor is 2~6.
4. the full-automatic multi-functional pipeline of detection refractory brick described in accordance with the claim 1, it is characterised in that: described defeated
It send and is provided with turnover mechanism in mechanism, turn 90 degrees for turning over refractory brick, be convenient for stacking.
5. detecting the full-automatic multi-functional pipeline of refractory brick according to claim 4, it is characterised in that: the overturning
Mechanism is made of rollover stand, torsion shaft, upset connecting rod, travel switch and tumble cylinder, and the both ends of torsion shaft pass through overturning and set up
It sets on the frame body of conveying mechanism, the both ends of torsion shaft are fixedly connected with rollover stand, and travel switch is arranged on rollover stand, overturning
The middle part of axis is fixedly connected with one end of upset connecting rod, and the other end of upset connecting rod and one end of tumble cylinder are hinged, overturning
The other end of cylinder and the frame body of conveying mechanism are hinged.
6. the full-automatic multi-functional pipeline of detection refractory brick described in accordance with the claim 1, it is characterised in that: described defeated
It send the rear end of mechanism to be provided with baffle, prevents refractory brick from falling.
7. the full-automatic multi-functional pipeline of detection refractory brick described in accordance with the claim 1, it is characterised in that: in the inspection
The rear portion for surveying mechanism is provided with hairbrush, for clearing away remaining sandy soil on refractory brick.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821671269.2U CN209303225U (en) | 2018-10-16 | 2018-10-16 | A kind of full-automatic multi-functional pipeline detecting refractory brick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821671269.2U CN209303225U (en) | 2018-10-16 | 2018-10-16 | A kind of full-automatic multi-functional pipeline detecting refractory brick |
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| Publication Number | Publication Date |
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| CN209303225U true CN209303225U (en) | 2019-08-27 |
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| CN201821671269.2U Expired - Fee Related CN209303225U (en) | 2018-10-16 | 2018-10-16 | A kind of full-automatic multi-functional pipeline detecting refractory brick |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114769146A (en) * | 2022-05-07 | 2022-07-22 | 禹州市鑫源耐火材料有限公司 | Refractory brick sorting and positioning device |
-
2018
- 2018-10-16 CN CN201821671269.2U patent/CN209303225U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114769146A (en) * | 2022-05-07 | 2022-07-22 | 禹州市鑫源耐火材料有限公司 | Refractory brick sorting and positioning device |
| CN114769146B (en) * | 2022-05-07 | 2024-04-09 | 禹州市鑫源耐火材料有限公司 | Refractory brick sorting and positioning device |
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Granted publication date: 20190827 Termination date: 20211016 |
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| CF01 | Termination of patent right due to non-payment of annual fee |