CN114769146A - Refractory brick sorting and positioning device - Google Patents
Refractory brick sorting and positioning device Download PDFInfo
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- CN114769146A CN114769146A CN202210493135.0A CN202210493135A CN114769146A CN 114769146 A CN114769146 A CN 114769146A CN 202210493135 A CN202210493135 A CN 202210493135A CN 114769146 A CN114769146 A CN 114769146A
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- 239000011449 brick Substances 0.000 title claims abstract description 104
- 230000007246 mechanism Effects 0.000 claims abstract description 120
- 239000011159 matrix material Substances 0.000 claims abstract description 70
- 238000001514 detection method Methods 0.000 claims abstract description 37
- 230000007306 turnover Effects 0.000 claims abstract description 33
- 230000002950 deficient Effects 0.000 claims abstract description 12
- 239000000523 sample Substances 0.000 claims description 99
- 230000008093 supporting effect Effects 0.000 claims description 39
- 230000005540 biological transmission Effects 0.000 claims description 10
- 230000001939 inductive effect Effects 0.000 claims description 10
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- 230000006698 induction Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000002708 enhancing effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000001976 improved effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
Abstract
The invention relates to a refractory brick picking and positioning device, which comprises a mounting frame, a feeding mechanism, a positioning turnover mechanism and a matrix detection mechanism, wherein the feeding mechanism is arranged on the mounting frame, the positioning turnover mechanism is arranged on the mounting frame on the right side of the feeding mechanism, and the matrix detection mechanism is arranged above the positioning turnover mechanism, the refractory bricks are conveyed out by the defective product conveying mechanism, so that manual sorting can be replaced, and the labor intensity of workers in refractory brick conveying is greatly reduced.
Description
Technical Field
The invention belongs to the field of refractory brick production equipment, particularly relates to a sorting positioning device, and particularly relates to a refractory brick sorting positioning device.
Background
The refractory brick is a refractory material fired by refractory clay or other refractory raw materials, the finished product is light yellow or brown, the refractory brick has excellent high-temperature resistant effect, can bear various physical and chemical changes and mechanical action at high temperature, and can be used as a high-temperature building material and a structural material of a building kiln and various thermal equipment.
Among the prior art, resistant firebrick adds man-hour, need select the resistant firebrick of machine-shaping, prevent to take place the distortion man-hour, the incomplete resistant firebrick that collides with the broken angle and lacks the limit when carrying mixes into finished product resistant firebrick, and present select to resistant firebrick that the manual mode of adopting mostly selects, the manual work is selected resistant firebrick and is needed to overturn resistant firebrick, it lacks the limit condition to look over resistant firebrick upper and lower surface has the broken angle, artifical upset resistant firebrick intensity of labour is great, and select efficiency lower, it is uncontrollable to select the quality, need move it to appointed position after selecting unqualified resistant firebrick, waste time and energy, therefore, how to overcome the technical problem and the defect that the aforesaid exists and become the problem that key needs to solve.
Disclosure of Invention
In order to overcome the not enough of prior art, provide a firebrick and select positioner now, can effectively solve among the prior art artifical upset firebrick intensity of labour great, select efficiency lower, select the quality uncontrollable, the manual work is moved firebrick and is wasted time and energy the scheduling problem.
In order to realize the purpose, the technical scheme of the invention is as follows: the utility model provides a firebrick selects positioner, includes the mounting bracket, sends into mechanism, location tilting mechanism and matrix detection mechanism, send into the mechanism and set up on the mounting bracket, location tilting mechanism sets up on sending into the mounting bracket on mechanism right side, matrix detection mechanism sets up in location tilting mechanism top, the mounting bracket includes landing leg, stiffening beam and slope layer board, the stiffening beam sets up on the landing leg, the slope layer board sets up in the landing leg top, send into mechanism, location tilting mechanism and matrix detection mechanism and all set up on the slope layer board.
Further, the feeding mechanism comprises a feeding chute, a feeding roller group A, a feeding roller group B and a feeding motor, the feeding chute is arranged above the inclined supporting plate through a supporting block, the feeding roller group A is arranged on the inclined supporting plate below the feeding chute, the feeding roller group B is arranged between the inclined supporting plate on the right side of the feeding roller group A and the feeding chute, and the feeding motor is in driving connection with the feeding roller group A and the feeding roller group B.
Further, location tilting mechanism includes mounting panel, upset telescopic link, upset articulated frame and locating plate, the mounting panel sets up in slope layer board top, the upset telescopic link passes through the staple bolt and sets up on the mounting panel, the upset is articulated to be erect and to be arranged in mounting panel top middle part, the locating plate passes through spacing articulated shaft and sets up on the upset articulated frame, the drive of upset telescopic link is connected spacing articulated shaft.
Further, matrix detection mechanism includes left probe telescopic link, left probe matrix, right probe telescopic link, right probe matrix, type of falling T frame and controller, type of falling T sets up in the mounting panel bottom, left side probe telescopic link and right probe telescopic link symmetry set up in the right side both sides of type of falling T frame, left side probe matrix sets up on left probe telescopic link, and right probe matrix sets up on right probe telescopic link, left side probe matrix top of inclining is provided with the controller, the mounting panel is through type of falling T frame and left probe telescopic link, right probe telescopic link fixed connection slope layer board.
Furthermore, a rectangular window is formed in the inclined supporting plate at the position, corresponding to the inclined supporting plate, of the matrix detection mechanism, the inclined supporting plate is in a right inclined state, the feeding mechanism and the matrix detection mechanism are also in an inclined state, and the inclination angles of the feeding mechanism and the matrix detection mechanism are consistent with the inclination angle of the inclined supporting plate.
Furthermore, the specification of the feeding chute is a V-shaped chute from right to left and from wide to narrow, the width of the narrowest part of the feeding chute is equal to the width of a firebrick body, the bottom of the feeding chute is provided with a rectangular hole for feeding the roller set A and the feeding roller set B to convey firebricks, the feeding motor is a double-output-shaft motor, rotating shafts at two ends of the feeding motor, the feeding roller set A and the feeding roller set B are respectively provided with a driving wheel, and the feeding motor, the feeding roller set A and the feeding roller set B are driven by the driving wheels arranged through a driving belt.
Furthermore, a pressure sensing plate is arranged on the inner side of the right end of the positioning plate, a clamping telescopic rod is arranged on the outer side of the positioning plate, the clamping telescopic rod is arranged on the positioning plate through a position fixing frame, the rear end of the clamping telescopic rod penetrating through the positioning plate is connected with the clamping plate, a non-slip mat is arranged on the side portion of the clamping plate, a limiting convex block is arranged at the joint of the limiting hinged shaft and the positioning plate, a limiting groove is formed in the positioning plate corresponding to the limiting convex block, and the limiting hinged shaft is connected with the limiting groove of the positioning plate through the limiting convex block.
Further, spacing articulated shaft rotates connects the articulated frame of upset, connect the articulated frame of upset through the wind spring again after spacing articulated shaft rotates to connect the articulated frame of upset, upset telescopic link tip is provided with wire rope, spacing articulated shaft both ends all are provided with the wind-up pulley, be provided with the pulley on the mounting panel that wire rope corresponds, wire rope walks around the pulley below back rolling on the wind-up pulley of spacing articulated shaft tip.
Further, left side probe matrix, right side probe matrix comprise a plurality of inductive probes, inductive probes's array position corresponds with resistant firebrick's edge, the abrasionproof gasket is installed to the inductive probes bottom, the articulated telescopic link that drops in a left side and the right telescopic link that drops that is provided with of type of falling T frame bilateral symmetry, the articulated board that drops in a left side of being connected with of tip of the telescopic link that drops in a left side, the articulated board that drops in the right side of being connected with of telescopic link tip that drops in the right side, the board that drops in a left side and the board that drops in the right side are all articulated to be set up in the rectangle window of mounting panel.
Furthermore, the controller is connected with a monitoring terminal, a finished product conveying mechanism is further arranged on the inclined supporting plate on the right side of the matrix detection mechanism, and a defective product conveying mechanism is arranged on the reinforcing beam.
The refractory brick sorting and positioning device has the beneficial effects that:
1. the refractory brick sorting and positioning device comprises a feeding mechanism and a positioning turnover mechanism, wherein the refractory bricks can be automatically straightened and fed into the positioning turnover mechanism through a feeding chute of the feeding mechanism and a feeding roller group A and a feeding roller group B, the refractory bricks can be positioned and fixed through a clamping telescopic rod and a clamping plate of the positioning turnover mechanism, after the refractory bricks are positioned through the clamping plate, a steel wire rope at the end part of a turnover telescopic rod can be stretched through operating the turnover telescopic rod, the steel wire rope can drive a limiting articulated shaft to rotate simultaneously, the limiting articulated shaft can drive a positioning plate, the clamping plate and the refractory bricks to simultaneously turn over so as to drive the refractory bricks to turn over, the refractory bricks can be automatically straightened and fed into the positioning turnover mechanism through the feeding mechanism, the refractory bricks are positioned and fixed through the positioning turnover mechanism so as to drive the refractory bricks to turn over, effectively reduced staff's intensity of labour, and fix a position the upset to resistant firebrick through location tilting mechanism, can effectively promote the whole efficiency of selecting the process of resistant firebrick, had stronger practicality.
2. The refractory brick picking and positioning device is also provided with a matrix detection mechanism, the refractory bricks before overturning and the refractory bricks after overturning are respectively subjected to point measurement through two groups of probe matrixes of the matrix detection mechanism, the edges of the upper and lower surfaces of the refractory bricks are subjected to point measurement through probes of the probe matrixes, induction probes of the probe matrixes simultaneously contact the refractory bricks, so that the surfaces of the refractory bricks are smooth and have no distortion and no broken corner and no edge, if the induction probes of the probe matrixes do not simultaneously contact the surfaces of the refractory bricks, the refractory bricks are distorted or have broken corners and no edge, after the detection of the probe matrixes, qualified refractory bricks can be conveyed from a finished product conveying mechanism, unqualified refractory bricks slide to a defective product conveying mechanism and are conveyed out by the defective product conveying mechanism, the upper and lower surfaces of the refractory bricks are subjected to point measurement through the probe matrixes, manual picking can be replaced, and the picking quality is controllable, after the refractory bricks are sorted, the qualified refractory bricks and the unqualified refractory bricks are respectively conveyed out from the finished product conveying mechanism and the defective product conveying mechanism, so that the labor intensity of workers in carrying the refractory bricks can be greatly reduced, and the sorting efficiency is further ensured.
Drawings
FIG. 1 is a schematic top view of the refractory brick sorting positioning apparatus of the present invention;
FIG. 2 is a schematic cross-sectional elevation view of the refractory brick picking positioning apparatus of the present invention;
FIG. 3 is a block diagram of the control circuitry connections of the refractory brick picking positioning device controller of the present invention.
In the figure:
1-mounting frame: 101-legs, 102-reinforcing beams, 103-inclined pallets;
2-feeding mechanism: 201-feeding chutes, 202-feeding roller groups A and 203-feeding roller groups B and 204-feeding motors, 205-supporting blocks, 206-driving wheels and 207-driving belts;
3-positioning and overturning mechanism: 301-mounting plate, 302-turning telescopic rod, 303-turning hinged frame, 304-positioning plate, 305-hoop, 306-limiting hinged shaft, 307-pressure sensing plate, 308-clamping telescopic rod, 309-fixing frame, 310-clamping plate, 311-non-slip mat, 312-limiting lug, 313-limiting groove, 314-coil spring, 315-steel wire rope, 316-winding wheel and 317-pulley;
4-matrix detection mechanism: 401-left probe telescopic rod, 402-left probe matrix, 403-right probe telescopic rod, 404-right probe matrix, 405-inverted T-shaped frame, 406-controller, 407-induction probe, 408-anti-abrasion gasket, 409-left falling telescopic rod, 410-right falling telescopic rod, 411-left falling plate and 412-right falling plate;
5-refractory bricks;
6-finished product conveying mechanism;
7-defective product conveying mechanism.
Detailed Description
A refractory brick picking and positioning device of the invention is described in more detail below by way of specific embodiments in conjunction with the accompanying drawings.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1 and 2, the refractory brick picking and positioning device comprises a mounting rack 1, a feeding mechanism 2, a positioning turnover mechanism 3 and a matrix detection mechanism 4, the refractory brick picking and positioning device of the invention is provided with the feeding mechanism and the positioning turnover mechanism, the device can automatically align refractory bricks through the feeding mechanism and then feed the aligned refractory bricks into the positioning turnover mechanism, the refractory bricks are positioned and fixed through the positioning turnover mechanism to drive the refractory bricks to turn over, the labor intensity of workers is effectively reduced, the efficiency of the whole refractory brick picking process can be effectively improved through the positioning turnover mechanism, the device has strong practicability, the device is also provided with the matrix detection mechanism, the refractory bricks are detected through the matrix detection mechanism, qualified refractory bricks can be conveyed out from a finished product conveying mechanism after the probe matrix detection, unqualified refractory bricks slide down to a defective product conveying mechanism, the refractory bricks with qualified quality and the unqualified refractory bricks are respectively delivered from the finished product conveying mechanism and the defective product conveying mechanism after being sorted, the labor intensity of workers in carrying the refractory bricks can be greatly reduced, and the picking efficiency is further ensured, wherein the delivery mechanism 2 is arranged on the mounting frame 1, the positioning turnover mechanism 3 is arranged on the mounting frame 1 on the right side of the delivery mechanism 2, and the matrix detection mechanism 4 is arranged above the positioning turnover mechanism 3.
Referring to fig. 2, the mounting rack 1 includes support legs 101, a reinforcing beam 102 disposed on the support legs 101, and an inclined pallet 103 disposed on top of the support legs 101, wherein the inclined pallet 103 is used for mounting a feeding mechanism 2, a positioning and overturning mechanism 3, and a matrix detection mechanism 4, and the feeding mechanism 2, the positioning and overturning mechanism 3, and the matrix detection mechanism 4 are disposed on the inclined pallet 103.
Referring to fig. 1 and 2, the feeding mechanism 2 comprises a feeding chute 201, a feeding roller group a202, a feeding roller group B203 and a feeding motor 204, the feeding chute 201 is arranged above the inclined supporting plate 103 through a supporting block 205, the supporting block is used for supporting the feeding chute, the feeding roller group a202 is arranged on the inclined supporting plate 103 below the feeding chute 201, the feeding roller group B203 is arranged between the inclined supporting plate 103 on the right side of the feeding roller group a202 and the feeding chute 201, the feeding roller group a and the feeding roller group B are both used for conveying refractory bricks, and the feeding motor 204 is in driving connection with the feeding roller group a202 and the feeding roller group B203.
Referring to fig. 1 and 2, the feeding chute 201 is a V-shaped chute from right to left and is wide to narrow, the narrowest part of the feeding chute 201 is equal to the width of the brick body of the refractory brick 5, the refractory brick is automatically righted by the V-shaped chute from right to left and is conveyed to the feeding roller group a and the feeding roller group B to smoothly enter the positioning and overturning mechanism, rectangular holes for conveying the refractory bricks 5 by the feeding roller group a202 and the feeding roller group B203 are formed in the bottom plate of the feeding chute 201, the rectangular holes are convenient for installing the feeding rollers of the feeding roller group a and the feeding roller group B, the bottom plate of the feeding chute is convenient for feeding the refractory bricks to slide simultaneously, the feeding motor 204 is a double-output shaft motor, the rotating shafts at the two ends of the feeding motor 204, the feeding roller group a202 and the feeding roller group B203 are provided with driving wheels 206, and the feeding motor 204, The transmission wheels 206 arranged on the feeding roller group A202 and the feeding roller group B203 are transmitted through a transmission belt 207, the transmission wheels are tooth-shaped transmission wheels with tooth grooves, and the transmission belt is a transmission toothed belt to prevent slipping during transmission.
Referring to fig. 1 and 2, the positioning and overturning mechanism 3 includes a mounting plate 301, an overturning telescopic rod 302, an overturning hinged frame 303 and a positioning plate 304, the mounting plate 301 is disposed above the inclined supporting plate 103, the mounting plate is used for mounting the overturning hinged frame and the overturning telescopic rod, and at the same time, the mounting plate and the feeding chute form a plane for conveniently conveying refractory bricks, the overturning telescopic rod 302 is disposed on the mounting plate 301 through a hoop 305, the overturning hinged frame 303 is disposed in the middle of the upper portion of the mounting plate 301, the positioning plate 304 is disposed on the overturning hinged frame 303 through a limiting hinged shaft 306, the overturning telescopic rod 302 is in driving connection with the limiting hinged shaft 306, the overturning hinged frame is used for supporting the limiting hinged shaft, and the limiting hinged shaft is used for driving the positioning plate to overturn and rotate.
Referring to fig. 1 and 2, a pressure sensing plate 307 is arranged on the inner side of the right end of the positioning plate 304, the pressure sensing plate is used for sensing and limiting the position of a refractory brick, a clamping telescopic rod 308 is arranged on the outer side of the positioning plate 304, the clamping telescopic rod 308 is arranged on the positioning plate 304 through a fixing frame 309, the clamping telescopic rod is used for driving the clamping plate to clamp the refractory brick so as to fix the refractory brick, the clamping telescopic rod 308 penetrates through the rear end of the positioning plate 304 and is connected with a clamping plate 310, a non-slip mat 311 is arranged on the side portion of the clamping plate 310 and is used for enhancing the friction force between the clamping plate and the refractory brick and enhancing the fixing property of the clamping plate, a limiting protrusion 312 is arranged at the connection position of the limiting hinge shaft 306 and the positioning plate 304, a limiting groove 313 is formed on the positioning plate 304 corresponding to the limiting protrusion 312, the limiting hinge shaft 306 is connected with the limiting groove 313 of the positioning plate 304 through the limiting protrusion 312, the limiting groove is connected with the limiting convex block, so that the limiting hinge shaft can limit the positioning plate conveniently, thereby driving the positioning plate to turn over, the limit articulated shaft 306 is rotationally connected with the turning articulated frame 303, the limiting hinge shaft 306 is connected with the turnover hinge frame 303 through a coil spring 314 after being rotatably connected with the turnover hinge frame 303, the turnover hinge frame is connected through the coil spring, so that the limit hinge frame and the positioning plate can be conveniently reset after the refractory bricks are clamped to turn over, the end of the turning telescopic rod 302 is provided with a steel wire rope 315 which is used for pulling the limiting articulated shaft to rotate, the two ends of the limiting articulated shaft 306 are respectively provided with a rolling wheel 316, the mounting plate 301 corresponding to the steel wire rope 315 is provided with a pulley 317, the pulleys are convenient for the steel wire rope to pull the rolling wheels, the steel wire rope 315 winds under the pulley 317 and then is wound on a winding wheel 316 at the end part of the limiting hinge shaft 306.
Referring to fig. 1 and 2, the matrix detection mechanism 4 comprises a left probe telescopic rod 401, a left probe matrix 402, a right probe telescopic rod 403, a right probe matrix 404, an inverted T-shaped frame 405 and a controller 406, the inverted T-shaped frame 405 is arranged at the bottom of the mounting plate 301, the inverted T-shaped frame is used for mounting a left probe telescopic rod and a right probe telescopic rod, the left probe telescopic rod 401 and the right probe telescopic rod 403 are symmetrically arranged at the two sides of the right side of the inverted T-shaped frame 405, the left probe matrix 402 is arranged on the left probe telescopic rod 401, the right probe matrix 404 is arranged on the right probe telescopic rod 403, the left probe matrix and the right probe matrix are used for detecting whether the refractory bricks are twisted or not and the broken corners and the edges are broken, the top of the left-inclined probe matrix 402 is provided with a controller 406, and the mounting plate 301 is fixedly connected with the inclined supporting plate 103 through an inverted T-shaped frame 405, a left probe telescopic rod 401 and a right probe telescopic rod 403.
Referring to fig. 1 and 2, a rectangular window is opened on the inclined supporting plate 103 at the position where the matrix detection mechanism 4 corresponds to the inclined supporting plate 103, the inclined supporting plate 103 is in a right inclined state, the feeding mechanism 2 and the matrix detection mechanism 4 are also in an inclined state, the inclined supporting plate and the mounting plate are both in an inclined state, so that the refractory brick slides under the influence of gravity when not fixed, the inclined angle of the feeding mechanism 2 and the matrix detection mechanism 4 is consistent with the inclined angle of the inclined supporting plate 103, the left probe matrix, the right probe matrix, the left probe telescopic rod and the right probe telescopic rod are vertically arranged on the mounting plate, so that the refractory brick is conveniently detected, the left probe matrix 402 and the right probe matrix 404 are composed of a plurality of induction probes 407, the arrangement position of the induction probes 407 corresponds to the edge of the refractory brick 5, and whether the refractory brick is twisted or broken or not can be judged according to the simultaneous contact or not of the plurality of induction probes with the refractory brick, be convenient for detect resistant firebrick, the abrasionproof gasket 408 is installed to inductive probe 407 bottom, thereby the abrasionproof gasket is used for preventing the inductive probe tip wearing and tearing from influencing detection quality, the articulated telescopic link 409 that drops in a left side and the right telescopic link 410 that drops that is provided with of type of falling 405 bilateral symmetry, the articulated left side that is connected with of tip that drops the telescopic link 409 drops in a left side drops the board 411, the articulated right side that is connected with of the telescopic link 410 tip that drops in the right side drops the board 412, the board 411 that drops in a left side and the right side board 412 that drops all articulate and set up in the rectangular window of mounting panel 301 that drops in a right side, the telescopic link that drops in a left side and the right side telescopic link that drops are used for driving left side and the board that drops, thereby it knows to make unqualified incomplete resistant firebrick landing to wast conveying mechanism down to drop the board through making left side and the board that drops down, reduces the intensity of labour of artifical transport.
Referring to fig. 2 and 3, the controller 406 is connected with a monitoring terminal, the monitoring terminal is used for monitoring the working states of the controller and other driving devices, the controller is connected with other driving devices through a control line, and the controller can control the other driving devices to operate or stop, the inclined supporting plate 103 on the right side of the matrix detection mechanism 4 is also provided with a finished product conveying mechanism 6, the reinforcing beam 102 is provided with a defective product conveying mechanism 7, the finished product conveying mechanism is used for conveying refractory bricks which are qualified through detection, and the defective product conveying mechanism is used for conveying refractory bricks which are not qualified through detection.
The application method of the refractory brick sorting and positioning device comprises the following steps: when the device is used, the price refractory bricks are conveyed to the conveying chute, the conveying motor is started, the conveying motor is operated to drive the conveying roller group A, the conveying roller group B is operated, the conveying roller group A is conveyed, the conveying roller group B is operated to drive the refractory bricks to move towards the right side, the refractory bricks are moved to pass through the V-shaped chute from right to left simultaneously, the position is automatically righted under the action of the conveying chute, the refractory bricks smoothly enter the positioning turnover mechanism and are conveyed into the positioning plates of the positioning turnover mechanism, the pressure sensing plates sense the refractory bricks and then sense the refractory bricks to the controller after contacting the pressure sensing plates, the controller controls the operation of the clamping telescopic rods through the control lines, the clamping telescopic rods operate and drive the clamping plates to clamp the refractory bricks, the controller controls the operation of the left probe telescopic rods through the control lines after the clamping, the left probe telescopic rods operate and drive the left probe matrix to descend, the left probe matrix detects the upper surface of a refractory brick, when an induction probe of the left probe matrix does not simultaneously contact the surface of the refractory brick, the refractory brick is twisted or has a broken corner and a lacking edge, the controller controls a left dropping telescopic rod to operate, the left dropping telescopic rod operates to drive a left dropping plate to rotate downwards, the controller controls a clamping telescopic rod to retract, the refractory brick is not clamped by a clamping plate, so that the refractory brick drops to the defective product conveying mechanism through the left dropping plate and is output, when the induction probe of the left probe matrix simultaneously contacts the surface of the refractory brick, the upper surface of the refractory brick is not twisted or has a broken corner and a lacking edge, the controller controls a left probe telescopic rod to operate and extend, the left probe matrix is driven to ascend, the overturning telescopic rod operates to drive a steel wire rope so as to pull a rolling wheel to rotate, and the rolling wheel drives a limiting hinge shaft to rotate under the pulling action of the steel wire rope, the rotation of the limiting articulated shaft drives the positioning plate to rotate, the rotation of the positioning plate simultaneously drives the clamping plate and the refractory bricks to synchronously turn over towards the right side, the lower surfaces of the refractory bricks turn into upper surfaces after turning over, the controller controls the right probe telescopic rod to operate after the refractory bricks are turned over, the right probe telescopic rod operates to drive the right probe matrix to descend, the right probe matrix detects the upper surfaces (the lower surfaces before turning over) of the refractory bricks, when the inductive probes of the right probe matrix do not simultaneously contact the surfaces of the refractory bricks, the refractory bricks are twisted or have broken corners and edges, the controller controls the right dropping telescopic rod to operate at the moment, the right dropping telescopic rod operates to drive the right dropping plate to rotate downwards, the controller controls the clamping telescopic rod to retract, the refractory bricks are not clamped by the clamping plate, so that the refractory bricks slide to the defective product conveying mechanism to be output through the right dropping plate, when the inductive probes of the right probe matrix simultaneously contact the surfaces of the refractory bricks, it does not take place the distortion or the broken angle lacks the limit to explain resistant firebrick upper surface, and the tight telescopic link of controller control clamp is tight to retract this moment, and the operation of control right probe telescopic link is extended, drives right probe matrix and rises, and resistant firebrick is not pressed from both sides tightly by the clamp plate to directly slide to finished product conveying mechanism and carry out through the board that drops on the right side, thereby accomplish selecting of resistant firebrick.
Unless defined otherwise, technical or scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The use of the terms "a" or "an" and the like in the description and in the claims of this application do not necessarily denote a limitation of quantity. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
Exemplary embodiments of the present invention have been described in detail with reference to the preferred embodiments, however, it will be understood by those skilled in the art that various changes and modifications may be made to the specific embodiments described above, and various combinations of the technical features and structures proposed by the present invention may be made without departing from the concept of the present invention.
Claims (10)
1. A firebrick is selected positioner which characterized in that: the device comprises a mounting frame, a feeding mechanism, a positioning turnover mechanism and a matrix detection mechanism, wherein the feeding mechanism is arranged on the mounting frame, the positioning turnover mechanism is arranged on the mounting frame on the right side of the feeding mechanism, the matrix detection mechanism is arranged above the positioning turnover mechanism, the mounting frame comprises supporting legs, reinforcing beams and inclined supporting plates, the reinforcing beams are arranged on the supporting legs, the inclined supporting plates are arranged at the tops of the supporting legs, and the feeding mechanism, the positioning turnover mechanism and the matrix detection mechanism are all arranged on the inclined supporting plates.
2. The refractory brick picking positioning device of claim 1, wherein: the feeding mechanism comprises a feeding chute, a feeding roller group A, a feeding roller group B and a feeding motor, the feeding chute is arranged above the inclined supporting plate through a supporting block, the feeding roller group A is arranged on the inclined supporting plate below the feeding chute, the feeding roller group B is arranged between the inclined supporting plate on the right side of the feeding roller group A and the feeding chute, and the feeding motor is in driving connection with the feeding roller group A and the feeding roller group B.
3. The refractory pick positioning apparatus of claim 1, wherein: positioning and overturning mechanism includes mounting panel, upset telescopic link, upset articulated frame and locating plate, the mounting panel sets up in slope layer board top, the upset telescopic link passes through the staple bolt and sets up on the mounting panel, the articulated frame of arranging in mounting panel top middle part of upset, the locating plate sets up on the articulated frame of upset through spacing articulated shaft, spacing articulated shaft is connected in the drive of upset telescopic link.
4. The refractory brick picking positioning device of claim 1, wherein: matrix detection mechanism includes left probe telescopic link, left probe matrix, right probe telescopic link, right probe matrix, type of falling T frame and controller, type of falling T sets up in the mounting panel bottom, left side probe telescopic link and right probe telescopic link symmetry set up in the right side both sides of type of falling T frame, left side probe matrix sets up on left probe telescopic link, and right probe matrix sets up on right probe telescopic link, left side probe matrix top of inclining is provided with the controller, the mounting panel is through type of falling T frame and left probe telescopic link, right probe telescopic link fixed connection slope layer board.
5. The refractory brick picking positioning device of claim 1, wherein: the matrix detection mechanism is provided with a rectangular window on the inclined supporting plate corresponding to the inclined supporting plate, the inclined supporting plate is in a right inclined state, the feeding mechanism and the matrix detection mechanism are also in an inclined state, and the inclined angles of the feeding mechanism and the matrix detection mechanism are consistent with the inclined angle of the inclined supporting plate.
6. The refractory brick picking positioning apparatus of claim 2, wherein: the feeding chute is a V-shaped chute from right to left and is wide to narrow, the width of the narrowest part of the feeding chute is equal to the width of a firebrick body, rectangular holes for feeding the roller set A and the feeding roller set B to convey firebricks are formed in the bottom of the feeding chute, the feeding motor is a double-output-shaft motor, transmission wheels are arranged on rotating shafts at two ends of the feeding motor, the feeding roller set A and the feeding roller set B, and the transmission wheels arranged on the feeding motor, the feeding roller set A and the feeding roller set B are transmitted through transmission belts.
7. The refractory brick picking positioning device of claim 3, wherein: the locating plate right-hand member inboard is provided with pressure-sensitive plate, the locating plate outside is provided with presss from both sides tight telescopic link, press from both sides tight telescopic link and put up on the locating plate through the position fixing, press from both sides tight telescopic link and run through the locating plate rear end connection and have the clamp plate, the clamp plate side is provided with the slipmat, spacing articulated shaft is equipped with spacing lug with the locating plate junction, it has spacing recess to open on the locating plate that spacing lug corresponds, spacing articulated shaft passes through the spacing recess of spacing lug connection locating plate.
8. The refractory brick picking positioning device of claim 3, wherein: spacing articulated shaft rotates connects the articulated frame of upset, connect the articulated frame of upset through the wind spring again after spacing articulated shaft rotates to connect the articulated frame of upset, upset telescopic link tip is provided with wire rope, spacing articulated shaft both ends all are provided with the wind-up pulley, be provided with the pulley on the mounting panel that wire rope corresponds, wire rope walks around the back rolling of pulley below on the wind-up pulley of spacing articulated shaft tip.
9. The refractory brick picking positioning apparatus of claim 4, wherein: left side probe matrix, right side probe matrix comprise a plurality of inductive probes, inductive probes's array position corresponds with resistant firebrick's edge, the abrasionproof gasket is installed to the inductive probes bottom, the articulated telescopic link that drops in a left side and the right telescopic link that drops that is provided with of type of falling T frame bilateral symmetry, the articulated board that drops in a left side of being connected with of tip of the telescopic link that drops in a left side, the articulated board that drops in the right side of being connected with of telescopic link tip that drops in the right side, the board that drops in a left side and the board that drops in the right side are all articulated to be set up in the rectangle window of mounting panel.
10. The refractory brick picking positioning device of any one of claims 1-4, wherein: the controller is connected with a monitoring terminal, a finished product conveying mechanism is further arranged on the inclined supporting plate on the right side of the matrix detection mechanism, and a defective product conveying mechanism is arranged on the stiffening beam.
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| CN114769146B (en) | 2024-04-09 |
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