CN209264637U - A kind of pipeline detecting refractory brick internal injury - Google Patents
A kind of pipeline detecting refractory brick internal injury Download PDFInfo
- Publication number
- CN209264637U CN209264637U CN201821671386.9U CN201821671386U CN209264637U CN 209264637 U CN209264637 U CN 209264637U CN 201821671386 U CN201821671386 U CN 201821671386U CN 209264637 U CN209264637 U CN 209264637U
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- China
- Prior art keywords
- brick
- cylinder
- refractory brick
- ultrasound examination
- conveying mechanism
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
A kind of pipeline detecting refractory brick internal injury, it is characterized by comprising conveying mechanisms, ultrasound examination mechanism and brick-pushing mechanism, ultrasound examination mechanism and brick-pushing mechanism setting are on the conveyor, the front of brick-pushing mechanism is arranged in ultrasound examination mechanism, ultrasound examination mechanism is by supersonic detector, two-way cylinder and fixed frame composition, two probes of supersonic detector are fixedly connected with the both ends piston of two-way cylinder, the cylinder body of two-way cylinder is fixed on the frame body of conveying mechanism by fixed frame, brick-pushing mechanism is provided with lifter plate, lifter plate is moved up and down by lifting cylinder realization, side push cylinder is provided with above lifter plate.The advantages of the utility model: whole-process automatic detection calculates, record, it is automatic to carry out depth compensation and automatic setting sensitivity, and high-speed data acquisition, quantization, calculating and differentiation are carried out to analog signal, have many advantages, such as that fast detection speed, high-efficient, high reliablity, stability are good.
Description
Technical field
The utility model relates to technical field of mechanical processing, in particular to a kind of conveying for detecting refractory brick internal injury
Line.
Background technique
Currently, refractory materials manufacturing enterprise uses traditional manual handling and detection to refractory material after molding mostly,
Worker is after the basic apparent size to refractory brick carries out Preliminary detection, it is also necessary to refractory brick internal injury detected,
And the method for manufacturing enterprise's detection refractory brick internal injury still uses worker to pound with a hammer refractory brick mostly at present, by striking
Whether to distinguish brick body inside have damage, the result of detection relies on the experience of worker completely, and error is very big if hitting the sound of generation；
It is transported by worker to travelling bogie after detection, since the daily output of refractory brick is big, detection time is short, and high labor cost is done
It is detected one by one less than to each refractory brick, it can only be by worker's random inspection, since refractory material is not fired, also not
It is enough firm, damage brick body is easy for during workers carry, and in the detection process, it is easier to brick body is carried out secondary broken
It is bad.
In order to improve production, detection efficiency, the artificial destruction of refractory brick is avoided, so being badly in need of inside a kind of detection refractory brick
The pipeline of damage, while conveying refractory brick, realization fast and accurately detects refractory brick.
Utility model content
The problems such as generating error, damaging brick body is inspected by random samples purpose of the utility model is to solve artificial, realizes nobody
The full-automatic conveying detection changed, improves production efficiency, reduces cost of labor, greatly shorten detection time, testing result covering surface
Entirely, more accurate, provide a kind of pipeline for detecting refractory brick internal injury.
The utility model provides a kind of pipeline for detecting refractory brick internal injury, it is characterised in that: including conveyer
On the conveyor, ultrasonic wave is examined for structure, ultrasound examination mechanism and brick-pushing mechanism, ultrasound examination mechanism and brick-pushing mechanism setting
The front that brick-pushing mechanism is arranged in mechanism is surveyed, ultrasound examination mechanism is made of supersonic detector, two-way cylinder and fixed frame,
Two probes of supersonic detector are fixedly connected with the both ends piston of two-way cylinder, and the cylinder body of two-way cylinder is solid by fixed frame
It is scheduled on the frame body of conveying mechanism, brick-pushing mechanism is provided with lifter plate, and lifter plate is moved up and down by lifting cylinder realization, risen
Side push cylinder is provided with above drop plate.
It is provided with turnover mechanism on the conveying mechanism, is turn 90 degrees for turning over refractory brick, stacking is convenient for.
The turnover mechanism is made of rollover stand, torsion shaft, upset connecting rod, travel switch and tumble cylinder, torsion shaft
Both ends pass through rollover stand be arranged on the frame body of conveying mechanism, the both ends of torsion shaft are fixedly connected with rollover stand, travel switch
It is arranged on rollover stand, the middle part of torsion shaft is fixedly connected with one end of upset connecting rod, the other end and overturning gas of upset connecting rod
One end of cylinder is hinged, and the other end of tumble cylinder and the frame body of conveying mechanism are hinged.
The rear end of the conveying mechanism is provided with baffle, prevents refractory brick from falling.
The advantages of the utility model:
The utility model detects refractory brick internal injury using supersonic detector, whole-process automatic detection, calculate,
Record, it is automatic to carry out depth compensation and automatic setting sensitivity, and high-speed data acquisition, quantization, calculating are carried out to analog signal
And differentiation, have many advantages, such as that fast detection speed, high-efficient, high reliablity, stability are good.
Detailed description of the invention
With reference to the accompanying drawing and embodiment is described in further detail the utility model:
Fig. 1 is the structural schematic diagram of the pipeline of the detection refractory brick internal injury of the utility model；
Fig. 2 is the structural schematic diagram of the ultrasound examination mechanism of the utility model；
Fig. 3 is the structural schematic diagram of the brick-pushing mechanism of the utility model；
Fig. 4 is the structural schematic diagram of the turnover mechanism of the utility model；
In figure, 1- conveying mechanism, 11- belt, 12- frame body, 2- ultrasound examination mechanism, 21- supersonic detector, 211-
Display screen, 212- probe, the two-way cylinder of 22-, 23- fixed frame, 3- brick-pushing mechanism, 31- lifting cylinder, 32- lifter plate, the side 33-
Push cylinder, 34- scrap material slideway, 4- turnover mechanism, 41- rollover stand, 411- returning face plate, 412- overturn connecting plate, 42- torsion shaft,
43- upset connecting rod, 44- travel switch, 45- tumble cylinder, 5- baffle, 6- refractory brick.
Specific embodiment
Embodiment
A kind of pipeline detecting refractory brick internal injury, including conveying mechanism 1, ultrasound examination mechanism 2 and push away brick machine
Structure 3, ultrasound examination mechanism 2 and brick-pushing mechanism 3 are arranged on conveying mechanism 1, and ultrasound examination mechanism 2 is arranged in brick-pushing mechanism
3 front, conveying mechanism 1 is using double belt synchronous transports, and ultrasound examination mechanism 2 is by supersonic detector 21, two-way cylinder
22 and fixed frame 23 form, the display screen 211 of supersonic detector 21 is arranged on the frame body 12 of conveying mechanism 1, and ultrasonic wave is visited
Two probes 212 for hurting instrument 21 are fixedly connected with the both ends piston of two-way cylinder 22, and the cylinder body of two-way cylinder 22 is fixed on fixation
On frame 23, fixed frame 23 is fixed on the frame body 12 of conveying mechanism 1,
The bottom of brick-pushing mechanism 3 is provided with lifting cylinder 31, and the top of lifting cylinder 31 is provided with lifter plate 32, lifter plate
32 are moved up and down by the realization of lifting cylinder 31, are provided with side push cylinder in the top of lifter plate 32, positioned at 1 side of conveying mechanism
33, it is corresponding with side push cylinder 33, the other side of conveying mechanism 1 is provided with scrap material slideway 34.
It is provided with turnover mechanism 4 on the conveying mechanism 1, is turn 90 degrees for turning over refractory brick, stacking is convenient for.
Turnover mechanism 4 is made of rollover stand 41, torsion shaft 42, upset connecting rod 43, travel switch 44 and tumble cylinder 45, is turned over
The both ends of shaft 42 pass through rollover stand 41 and are arranged on the frame body 12 of conveying mechanism 1, and the both ends of torsion shaft 42 and rollover stand 41 are solid
Fixed connection, travel switch 44 are arranged on rollover stand 41, and the middle part of torsion shaft 42 is fixedly connected with one end of upset connecting rod 43, is turned over
One end of the other end and tumble cylinder 45 that turn connecting rod 43 is hinged, the other end of tumble cylinder 45 and the frame body of conveying mechanism 1
12 are hinged.
The rollover stand 41 is made of left and right returning face plate 411 and forward and backward overturning connecting plate 412, left and right returning face plate 411
Parallel Symmetric setting, and be connected by forward and backward overturning connecting plate 412.
The rear end of the conveying mechanism 1 is provided with baffle 5, prevents refractory brick 6 from falling.
Below with reference to this example demonstrates that use process:
Refractory brick after molding lies in the belt front end of conveying mechanism 1, conveys to the belt rear end of conveying mechanism 1, one
One passes through ultrasound examination mechanism 2, obtains the Wave data that ultrasonic wave transmits inside refractory brick, and then judge inside refractory brick
Whether there is damage or damage whether within the scope of criterion of acceptability, standardized refractory brick sequentially passes through brick-pushing mechanism 3 and (pushes away brick
32 original state of lifter plate of mechanism 3 is the lower section of the 11 place horizontal plane of belt positioned at conveying mechanism 1), brick-pushing mechanism 3 at this time
It is failure to actuate, and passes through turnover mechanism 4, by being erected at after laying flat 90 ° of overturning and continuing to convey backward on conveying mechanism 1, until being kept off
Until the gear of plate 5 stops；
Underproof refractory brick continuation conveys backward on conveying mechanism 1, when refractory brick is located at the lifter plate of brick-pushing mechanism 3
When 32 surface, the piston of starting lifting cylinder 31 stretches out, and lifter plate 32 and refractory brick thereon rise, and starts side push cylinder
33 piston stretches out, and underproof refractory brick releases conveying mechanism 1 along scrap material slideway 34 by side push cylinder 33, with benefit to be recycled
With；Then, the lifting cylinder 31 of brick-pushing mechanism 3 and the piston of side push cylinder 33 are retracted, are resetted, while lifter plate 32 falls original after rise
Position, in case movement next time.
The process that ultrasound examination mechanism measures refractory brick internal injury is as follows:
The front of refractory brick is delivered at the probe 212 of supersonic detector 2 by conveying mechanism 1, and conveying mechanism 1 stops fortune
Row opens supersonic detector 21, retracts two side pistons of two-way cylinder 22 to cylinder interior, drives ultrasonic examination
The two sides probe 212 of instrument 21 clamps the front of refractory brick 6, the waveform number that 212 acquisition ultrasonic wave of probe transmits herein in refractory brick 6
According to, and shown on display screen 211, two side pistons of two-way cylinder 22 are stretched out, are resetted, while two sides probe 212 being driven to unclamp
Refractory brick 6, to detect next time；Conveying mechanism 1 is restarted, the middle part of refractory brick 6, rear portion is successively made to be delivered to ultrasonic wave spy
Hurt at the probe 212 of instrument 21, and ultrasonic wave is obtained in 6 middle part of refractory brick, the Wave data of rear portion transmitting, inspection using the above method
The refractory brick 6 completed is surveyed to convey backward by the continuation of conveying mechanism 1.
The process that turnover mechanism overturns refractory brick is as follows:
Qualified refractory brick continues to convey backward on conveying mechanism 1 after testing, when refractory brick steps into turnover mechanism 4
On rollover stand 41, and when triggering travel switch 44, the belt 11 of conveying mechanism 1 is out of service, while starting turning over for turnover mechanism 4
The piston of rotaring cylinder 45 stretches out, and upset connecting rod 43 starts turning under the promotion of tumble cylinder 45, due to torsion shaft 42 middle part with
One end of upset connecting rod 43 is fixedly connected, and torsion shaft 42 pushes 90 ° of rotation clockwise of lower edge in upset connecting rod 43, while driving and turning over
Pivoted frame 41 rotates clockwise 90 ° centered on torsion shaft 42, and the refractory brick on rollover stand 41 switchs to erect by laying flat, starting conveying
Mechanism 1, refractory brick continues to convey backward on conveying mechanism 1 to erect shape, until refractory brick completely disengages on rollover stand 41
Travel switch 44, travel switch 44 are closed, then the piston of tumble cylinder 45 is retracted, resetted, while being driven by upset connecting rod 43
Torsion shaft 42 drives rollover stand 41 to be rotated by 90 °, reset counterclockwise centered on torsion shaft 42 along 90 ° of rotation counterclockwise, in case
Movement next time.
Claims (4)
1. it is a kind of detect refractory brick internal injury pipeline, it is characterised in that: including conveying mechanism, ultrasound examination mechanism and
On the conveyor, the setting of ultrasound examination mechanism is pushing away brick machine for brick-pushing mechanism, ultrasound examination mechanism and brick-pushing mechanism setting
The front of structure, ultrasound examination mechanism are made of supersonic detector, two-way cylinder and fixed frame, and two of supersonic detector
Probe is fixedly connected with the both ends piston of two-way cylinder, and the cylinder body of two-way cylinder is fixed on the frame body of conveying mechanism by fixed frame
On, brick-pushing mechanism is provided with lifter plate, and lifter plate is moved up and down by lifting cylinder realization, and side is provided with above lifter plate
Push cylinder.
2. the pipeline of detection refractory brick internal injury described in accordance with the claim 1, it is characterised in that: the conveying mechanism
On be provided with turnover mechanism, turn 90 degrees for turning over refractory brick, be convenient for stacking.
3. detecting the pipeline of refractory brick internal injury according to claim 2, it is characterised in that: the turnover mechanism
It is made of rollover stand, torsion shaft, upset connecting rod, travel switch and tumble cylinder, the both ends of torsion shaft pass through rollover stand and are arranged
On the frame body of conveying mechanism, the both ends of torsion shaft are fixedly connected with rollover stand, and travel switch is arranged on rollover stand, torsion shaft
Middle part is fixedly connected with one end of upset connecting rod, and the other end of upset connecting rod and one end of tumble cylinder are hinged, tumble cylinder
The other end and the frame body of conveying mechanism be hinged.
4. the pipeline of detection refractory brick internal injury described in accordance with the claim 1, it is characterised in that: in the conveying mechanism
Rear end be provided with baffle, prevent refractory brick from falling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821671386.9U CN209264637U (en) | 2018-10-16 | 2018-10-16 | A kind of pipeline detecting refractory brick internal injury |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821671386.9U CN209264637U (en) | 2018-10-16 | 2018-10-16 | A kind of pipeline detecting refractory brick internal injury |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209264637U true CN209264637U (en) | 2019-08-16 |
Family
ID=67557898
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821671386.9U Expired - Fee Related CN209264637U (en) | 2018-10-16 | 2018-10-16 | A kind of pipeline detecting refractory brick internal injury |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209264637U (en) |
-
2018
- 2018-10-16 CN CN201821671386.9U patent/CN209264637U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190816 Termination date: 20211016 |
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| CF01 | Termination of patent right due to non-payment of annual fee |