CN206020439U - A kind of detection structural control system - Google Patents
A kind of detection structural control system Download PDFInfo
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- CN206020439U CN206020439U CN201621044308.7U CN201621044308U CN206020439U CN 206020439 U CN206020439 U CN 206020439U CN 201621044308 U CN201621044308 U CN 201621044308U CN 206020439 U CN206020439 U CN 206020439U
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Abstract
The utility model is related to a kind of detection structural control system, wherein, the detection structural control system, including：Self-feeding subsystem, automatic charging subsystem, automatic detection subsystem and subsystem of classifying automatically；Wherein self-feeding subsystem is suitable to for Axle Parts to be delivered to automatic charging subsystem；The automatic charging subsystem is suitable to for Axle Parts to be delivered to automatic detection subsystem and carries out detection classification, and again will detection finish after Axle Parts be delivered to classification subsystem automatically；And the automatic classification subsystem is suitable to carry out sorting placement according to classification results to Axle Parts；Detection structural control system of the present utility model is realizing automatic charging, detection and the classification of Axle Parts, improve production efficiency.
Description
Technical field
The utility model is related to a kind of Shaft testing equipment, and in particular to a kind of detection structural control system.
Background technology
Original Axle Parts output shaft moment inspecting is using the craft loading and unloading of artificial single-station, manually shake torque inspection
Frock is surveyed, Axle Parts force square is observed, in order to sort to Axle Parts according to different torque scopes.As process is grasped
Handwork is all, this kind of mode of operation not only inefficiency in, when producing in enormous quantities, and a large amount of human resources are expended,
In addition manually carry out accuracy of detection to be guaranteed, easily cause sorting mistake.Can be solved using Aulomatizeted Detect control system
Certainly above production and processing problem.
Utility model content
The purpose of this utility model is to provide a kind of detection structural control system, with realize the feed of Axle Parts, feeding,
Detection and the automatic of operation of classifying.
In order to solve above-mentioned technical problem, the utility model provides a kind of detection structural control system, including：Automatically send
Blanking subsystem, automatic charging subsystem, automatic detection subsystem and subsystem of classifying automatically；Wherein self-feeding subsystem is suitable to
Axle Parts are delivered to automatic charging subsystem；The automatic charging subsystem is suitable to for Axle Parts to be delivered to automatic detection
Subsystem carries out detection classification, and the Axle Parts after again finish detection are delivered to classification subsystem automatically；And described from
Dynamic classification subsystem is suitable to carry out sorting placement according to classification results to Axle Parts.
Further, the detection structural control system includes：For controlling self-feeding subsystem, automatic charging subsystem
System, automatic detection subsystem and the control module of subsystem of classifying automatically.
Further, the self-feeding subsystem includes：Circular vibration disk is straight with what the circular vibration disk discharging opening was connected
Linearly coupled body, and Axle Parts are delivered to by automatic charging subsystem by straight-line oscillation body.
Further, the straight-line oscillation body is provided with the Liao Man testing agencies that are connected with control module and to material testing agency；
Whether the Axle Parts that the Liao Man testing agencies are adapted to detect on straight-line oscillation body are booked；Described to material testing agency be suitable to by
One detects the Axle Parts to automatic charging subsystem feed；After straight-line oscillation body is booked, the control module control is circular
Vibrating disk stops feed, from straight-line oscillation body to automatic charging subsystem feed；And after straight-line oscillation body feed terminates, start
Circular vibration disk is to straight-line oscillation body feed.
Further, the automatic charging subsystem includes：The rotating mechanism being made up of four mechanical arms, four mechanical arms point
Not Ju You corresponding manipulator with corresponding four direction；Be provided with below the rotating mechanism for drive rotating mechanism lifting
Material lift cylinder；The control module control machinery hand is captured after Axle Parts from the output end of straight-line oscillation body, and control turns
Motivation structure declines after rising, rotating, and the Axle Parts captured by manipulator are positioned over automatic detection subsystem and are examined
Survey；To be detected finish after, Axle Parts after manipulator crawl detection, the rotating mechanism rises, rotate after decline, Ji Jiangji
The Axle Parts captured by tool hand are positioned on the sorting position of classification subsystem automatically.
Further, the automatic detection subsystem is included positioned at the first, second automatic of automatic charging subsystem left and right side
Testing agency.
Further, the structure of first, second automatic detection mechanism is identical, and including：For placing Axle Parts
Detection station；
Moment inspecting sensor is provided with below the detection station, top is provided with rotary test head；The control module
It is suitable to, by detecting that lift cylinder drives rotary test head to decline, after being meshed with the gear end with Axle Parts, and control to revolve
The pinion rotation of transfer to test headband moving axis base part；The moment inspecting sensor is adapted to detect for the initial torque of Axle Parts
And/or moment of friction data, and detection data is sent to control module.
Further, the control module is suitable to the initial torque and/or moment of friction of each Axle Parts to acquisition to axle
Base part is classified, and classification results are sent to classification subsystem automatically.
Further, the automatic classification subsystem includes：Sorting clamping gas pawl, sorting container case assembly, left and right translation machine
Structure, and the anterior-posterior translation cylinder movable for controlling sorting clamping gas pawl；The control module is in sorting clamping gas pawl
After the Axle Parts that delivers to from sorting position clamping manipulator, Axle Parts are moved to sorting container by control anterior-posterior translation cylinder
The top of component, and sorting clamping gas pawl is moved to by corresponding sorting container in sorting container case assembly by left and right translation mechanism
Above box, sorting clamping gas pawl, i.e. discharging is unclamped.
The beneficial effects of the utility model are, detection structural control system of the present utility model with realize Axle Parts from
Dynamic feeding, detection and classification, improve production efficiency.
Description of the drawings
With reference to the accompanying drawings and examples the utility model is further illustrated.
Fig. 1 is the scantling plan of detection structural control system of the present utility model；
Fig. 2 is the structural representation of self-feeding subsystem of the present utility model；
Fig. 3 is the structural representation of automatic charging subsystem of the present utility model；
Fig. 4 is the structural representation one of automatic detection subsystem of the present utility model；
Fig. 5 is the structural representation two of automatic detection subsystem of the present utility model；
Fig. 6 is the structural representation of automatic classification subsystem of the present utility model.
In figure：Self-feeding subsystem 1, circular vibration disk 101, straight-line oscillation body 102, Liao Man testing agencies 103, to material
Testing agency 104；
Automatic charging subsystem 2, rotating mechanism 210, mechanical arm 211, manipulator 212；
Automatic detection subsystem 3, the first automatic detection mechanism 310, the second automatic detection mechanism 320, moment inspecting sensing
Device 311, rotary test head 312, the motor 313 that measuring head rotation is rotated, detection lift cylinder 314, displacement transducer
315th, Fibre Optical Sensor 316；
Automatically classification subsystem 4, sorting clamp gas pawl 401, sorting container case assembly 402, sorting container 402A, left and right
Translation mechanism 403, anterior-posterior translation cylinder 404；
Axle Parts 5, gear 501.
Specific embodiment
The utility model is described in further detail presently in connection with accompanying drawing.These accompanying drawings are simplified schematic diagram,
Basic structure of the present utility model is only described in a schematic way, therefore which only shows the composition relevant with the utility model.
As shown in figure 1, the present embodiment 1 provides a kind of detection structural control system, including：Self-feeding subsystem 1, from
Dynamic upper blanking subsystem 2, automatic detection subsystem 3 and subsystem 4 of classifying automatically；Wherein self-feeding subsystem 1 is suitable to axle class
Part 5 is delivered to automatic charging subsystem 2；The automatic charging subsystem 2 is suitable to for Axle Parts 5 to be delivered to automatic detection
System 3 carries out detection classification, and the Axle Parts 5 after again finish detection are delivered to classification subsystem 4 automatically；And described from
Dynamic classification subsystem 4 is suitable to carry out sorting placement according to classification results to Axle Parts 5.
The detection structural control system includes：For controlling self-feeding subsystem 1, automatic charging subsystem 2, automatically
Detection subsystem 3 and the control module of subsystem 4 of classifying automatically.Wherein, control module such as but not limited to adopts Mitsubishi, west gate
Sub- PLC module, and the interior industrial computer for setting embedded system.
As shown in Fig. 2 as a kind of optional embodiment of self-feeding subsystem 1, the self-feeding subsystem 1
Including：Circular vibration disk 101, the straight-line oscillation body 102 being connected with 101 discharging opening of circular vibration disk, and pass through straight-line oscillation
Axle Parts 5 are delivered to automatic charging subsystem 2 by body 102.
Preferably, the straight-line oscillation body 102 is provided with the Liao Man testing agencies 103 that are connected with control module and to material detection
Mechanism 104；Whether the Axle Parts 5 that the Liao Man testing agencies 103 are adapted to detect on straight-line oscillation body 102 are booked；Described arrive
Material testing agency 104 is suitable to detect the Axle Parts 5 to 2 feed of automatic charging subsystem one by one；When straight-line oscillation body 102 is booked
Afterwards, the control module control circular vibration disk 101 stops feed, is supplied from straight-line oscillation body 102 to automatic charging subsystem 2
Material；And after 102 feed of straight-line oscillation body terminates, start circular vibration disk 101 to 102 feed of straight-line oscillation body, using the party
Formula ensure that the continuity of 5 feed of Axle Parts.
The automatic detection subsystem 3 includes first, second automatic detection positioned at 2 left and right side of automatic charging subsystem
Mechanism.
As shown in figure 3, the automatic charging subsystem 2 includes：The rotating mechanism 210 being made up of four mechanical arms 211, four
Individual mechanical arm 211 is respectively provided with corresponding manipulator 212 with corresponding four direction；The lower section of the rotating mechanism 210 be provided with for
Drive the feeding lift cylinder of the lifting of rotating mechanism 210；The control module control machinery hand 212 is from straight-line oscillation body 102
After output end captures Axle Parts 5, control rotating mechanism 210 declines afterwards rising, rotate forward (as shown in the F1 of direction), and
The Axle Parts 5 captured by manipulator 212 are positioned over automatic detection subsystem 3 (the first automatic detection mechanism) and are detected；
To be detected finish after, Axle Parts 5 after the crawl detection of manipulator 212, the rotating mechanism 210 are risen, are rotated forward (such as side
To F2 shown in) decline afterwards, will the Axle Parts 5 that captured of manipulator 212 be positioned over the sorting position of classification subsystem 4 automatically
On.Now, another mechanical arm 211 is located at the output end of straight-line oscillation body 102, and after capturing another Axle Parts 5 so as to reversely
Rotate and detected to the second automatic detection mechanism (as shown in the F3 of direction), after band detection is finished, the crawl detection of manipulator 212
Axle Parts 5 afterwards, are rotated backward (as shown in the F4 of direction) again, wherein the course of work of feeding lift cylinder with rotate forward
Shi Xiangtong, is not repeated herein.Rotating mechanism 210 always has two mechanical arms, 211 corresponding manipulator when rotating forward or backwards
212, respectively in feeding or discharging, greatly improve Detection results.
Specifically, the structure of first, second automatic detection mechanism is identical, and including：For placing Axle Parts 5
Detection station；Moment inspecting sensor 311 is provided with below the detection station, top is provided with rotary test head 312；The control
Molding block is suitable to by detecting that lift cylinder 314 drives rotary test head 312 to decline, with the 501 end phase of gear with Axle Parts 5
After engagement, and control rotary test head 312 drive Axle Parts 5 gear 501 rotate；The moment inspecting sensor 311 is fitted
In the initial torque and/or moment of friction data of detection Axle Parts 5, and detection data is sent to control module.Specifically
Testing procedure includes：First slowly turn an angle (such as but not limited to 60 °, 120 ° etc.), is then quickly being rotated by 360 °.
Automatic detection mechanism also includes：The motor 313 of measuring head rotation is rotated, and detection lift cylinder 314 leads to
Cross displacement transducer 315 and limit the height that rotary test head 312 is moved down, and axle class is judged by Fibre Optical Sensor 316
Whether part 5 is in detection station.
First, second automatic detection mechanism is engaged with automatic charging subsystem 2, can be assisted by corresponding mechanical arm 211
With working, feeding, detection, discharging efficiency is improved.
As one kind preferred embodiment, the rotary test head is coaxially provided with photoelectric encoder, the control module
Be suitable to some sampled points are divided into according to the code-disc resolution ratio of photoelectric encoder by 360 °, and the corner to gear is demarcated；
When gear is when rotating, in a certain corner exception, then the corresponding corner of the out-of-the way position is determined by photoelectric encoder, and sent
Recorded to control module.Wherein pinion rotation includes initial torque or the corresponding rotation of moment of friction.
After the corresponding crank degree of out-of-the way position is determined, the rotary test head is rotated, and carries out repetition measurement；I.e.
When turning near the crank degree, slow down velocity of rotation, pass slowly the crank degree, now the torque
Detection sensor gathers the initial torque corresponding with the angle position or moment of friction data, and by control module to repetition measurement
Initial torque or moment of friction data detected again.
By the way of the repetition measurement, effectively can avoid grinding during primary rotation due to precision or Axle Parts
The undesirable data fluctuations for causing are closed, the technology of easily erroneous judgement is asked during the general output shaft moment inspecting for effectively solving
Topic.
By the way of the repetition measurement, effectively can avoid grinding during primary rotation due to precision or Axle Parts
The undesirable data fluctuations for causing are closed, the technology of easily erroneous judgement is asked during the general output shaft moment inspecting for effectively solving
Topic.
The control module is suitable to the initial torque and/or moment of friction of each Axle Parts 5 to acquisition to Axle Parts 5
Classified, and classification results are sent to classification subsystem 4 automatically.
The automatic classification subsystem 4 includes：Sorting clamping gas pawl 401, sorting container case assembly 402, left and right translation machine
Structure 403, and 401 movable anterior-posterior translation cylinder 404 of gas pawl is clamped for controlling sorting；The control module is in sorting
After the Axle Parts 5 that clamping gas pawl 401 is delivered to from sorting position clamping manipulator 212, anterior-posterior translation cylinder 404 is controlled by axle class portion
Part 5 is moved to the top of sorting container case assembly 402, and is moved to sorting clamping gas pawl 401 by left and right translation mechanism 403
In sorting container case assembly 402 above corresponding sorting container, sorting clamping gas pawl 401, i.e. discharging is unclamped.
With above-mentioned according to desirable embodiment of the present utility model as enlightenment, by above-mentioned description, related work people
Member can carry out various change and modification completely in the range of without departing from this utility model technological thought.This reality
The content being not limited to new technical scope on specification, it is necessary to determine its technology according to right
Property scope.
Claims (9)
1. one kind detects structural control system, it is characterised in that include：Self-feeding subsystem, automatic charging subsystem, automatically
Detection subsystem and automatically classification subsystem；Wherein
Self-feeding subsystem is suitable to for Axle Parts to be delivered to automatic charging subsystem；
The automatic charging subsystem is suitable to for Axle Parts to be delivered to automatic detection subsystem and carries out detection classification, and again will inspection
The Axle Parts that surveys after finishing are delivered to classification subsystem automatically；And
The automatic classification subsystem is suitable to carry out sorting placement according to classification results to Axle Parts.
2. detection structural control system according to claim 1, it is characterised in that
The detection structural control system includes：For controlling self-feeding subsystem, automatic charging subsystem, automatic detection
System and the control module of subsystem of classifying automatically.
3. detection structural control system according to claim 2, it is characterised in that
The self-feeding subsystem includes：Circular vibration disk, the straight-line oscillation body being connected with the circular vibration disk discharging opening, and
Axle Parts are delivered to by automatic charging subsystem by straight-line oscillation body.
4. detection structural control system according to claim 3, it is characterised in that
The straight-line oscillation body is provided with the Liao Man testing agencies that are connected with control module and to material testing agency；
Whether the Axle Parts that the Liao Man testing agencies are adapted to detect on straight-line oscillation body are booked；
Described to material testing agency be suitable to detect the Axle Parts to automatic charging subsystem feed one by one；
After straight-line oscillation body is booked, control module control circular vibration disk stops feed, from straight-line oscillation body to automatic
Upper blanking subsystem feed；And after straight-line oscillation body feed terminates, start circular vibration disk to straight-line oscillation body feed.
5. detection structural control system according to claim 4, it is characterised in that the automatic charging subsystem includes：
The rotating mechanism being made up of four mechanical arms, four mechanical arms are respectively provided with corresponding manipulator with corresponding four direction；Described turn
The feeding lift cylinder for driving rotating mechanism to lift is provided with below motivation structure；
The control module control machinery hand is captured after Axle Parts from the output end of straight-line oscillation body, and control rotating mechanism exists
Decline after rise, rotation, and the Axle Parts captured by manipulator are positioned over automatic detection subsystem and are detected；
To be detected finish after, Axle Parts after manipulator crawl detection, the rotating mechanism rises, rotate after decline, i.e.,
The Axle Parts captured by manipulator are positioned on the sorting position of classification subsystem automatically.
6. detection structural control system according to claim 5, it is characterised in that the automatic detection subsystem includes position
First, second automatic detection mechanism in automatic charging subsystem left and right side.
7. detection structural control system according to claim 6, it is characterised in that first, second automatic detecting machine
The structure of structure is identical, and including：For placing the detection station of Axle Parts；
Moment inspecting sensor is provided with below the detection station, top is provided with rotary test head；
The control module is suitable to by detecting that lift cylinder drives rotary test head to decline, with the gear end phase with Axle Parts
After engagement, and control the pinion rotation of rotary test headband moving axis base part；
The moment inspecting sensor is adapted to detect for the initial torque and/or moment of friction data of Axle Parts, and will detect number
According to transmission to control module.
8. detection structural control system according to claim 7, it is characterised in that
The control module is suitable to carry out Axle Parts point the initial torque and/or moment of friction of each Axle Parts for obtaining
Class, and classification results are sent to classification subsystem automatically.
9. detection structural control system according to claim 8, it is characterised in that the automatic classification subsystem includes：
Sorting clamps gas pawl, sorting container case assembly, left and right translation mechanism, and before moving forward and backward for control sorting clamping gas pawl
Flat-removing air cyclinder afterwards；
The control module controls anterior-posterior translation after the Axle Parts that sorting clamping gas pawl is delivered to from sorting position clamping manipulator
Axle Parts are moved to cylinder the top of sorting container case assembly, and will sort the pawl movement of clamping gas by left and right translation mechanism
Into sorting container case assembly above corresponding sorting container, sorting clamping gas pawl, i.e. discharging is unclamped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621044308.7U CN206020439U (en) | 2016-09-08 | 2016-09-08 | A kind of detection structural control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621044308.7U CN206020439U (en) | 2016-09-08 | 2016-09-08 | A kind of detection structural control system |
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| Publication Number | Publication Date |
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| CN206020439U true CN206020439U (en) | 2017-03-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201621044308.7U Withdrawn - After Issue CN206020439U (en) | 2016-09-08 | 2016-09-08 | A kind of detection structural control system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106405129A (en) * | 2016-09-08 | 2017-02-15 | 江苏雷利电机股份有限公司 | Structure detection and control system and working method thereof |
| CN106771297A (en) * | 2017-03-21 | 2017-05-31 | 杭州电子科技大学 | Full-automatic sample body-packing based on Sterility testing flow |
| CN107584776A (en) * | 2017-08-14 | 2018-01-16 | 重庆湃纳伟哲机器人科技有限责任公司 | Clip separation system used for injection product |
| CN109455502A (en) * | 2018-11-26 | 2019-03-12 | 广东英达思迅智能制造有限公司 | A kind of motor force-output shaft torque automatic checkout equipment |
| CN111623831A (en) * | 2020-07-01 | 2020-09-04 | 东山县极点工业设计有限公司 | Novel error measurement device of spout product |
-
2016
- 2016-09-08 CN CN201621044308.7U patent/CN206020439U/en not_active Withdrawn - After Issue
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106405129A (en) * | 2016-09-08 | 2017-02-15 | 江苏雷利电机股份有限公司 | Structure detection and control system and working method thereof |
| CN106771297A (en) * | 2017-03-21 | 2017-05-31 | 杭州电子科技大学 | Full-automatic sample body-packing based on Sterility testing flow |
| CN106771297B (en) * | 2017-03-21 | 2018-04-17 | 杭州电子科技大学 | Automatic sample body-packing based on Sterility testing flow |
| CN107584776A (en) * | 2017-08-14 | 2018-01-16 | 重庆湃纳伟哲机器人科技有限责任公司 | Clip separation system used for injection product |
| CN109455502A (en) * | 2018-11-26 | 2019-03-12 | 广东英达思迅智能制造有限公司 | A kind of motor force-output shaft torque automatic checkout equipment |
| CN109455502B (en) * | 2018-11-26 | 2023-11-17 | 广东英达思迅智能制造有限公司 | Automatic detection equipment for moment of output shaft of motor |
| CN111623831A (en) * | 2020-07-01 | 2020-09-04 | 东山县极点工业设计有限公司 | Novel error measurement device of spout product |
| CN111623831B (en) * | 2020-07-01 | 2021-10-26 | 南京金升华包装材料有限公司 | Error measuring device of chute product |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170315 Effective date of abandoning: 20180320 |
|
| AV01 | Patent right actively abandoned |