CN108398063B - A kind of electric detonator chip and its packaging method - Google Patents

A kind of electric detonator chip and its packaging method Download PDF

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Publication number
CN108398063B
CN108398063B CN201810213796.7A CN201810213796A CN108398063B CN 108398063 B CN108398063 B CN 108398063B CN 201810213796 A CN201810213796 A CN 201810213796A CN 108398063 B CN108398063 B CN 108398063B
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CN
China
Prior art keywords
chip
electric detonator
protective layer
glue
detonator chip
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201810213796.7A
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Chinese (zh)
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CN108398063A (en
Inventor
管泓
戚天新
王齐亚
陈海锋
邓竹文
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Xinjiang Chuanganda Electron T&s Development Co ltd
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Shenzhen Great Achievement Wound Anda Electronics Technology Development Co Ltd
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Priority to CN201810213796.7A priority Critical patent/CN108398063B/en
Publication of CN108398063A publication Critical patent/CN108398063A/en
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Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42CAMMUNITION FUZES; ARMING OR SAFETY MEANS THEREFOR
    • F42C19/00Details of fuzes
    • F42C19/08Primers; Detonators
    • F42C19/12Primers; Detonators electric
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Air Bags (AREA)

Abstract

The present invention discloses a kind of electric detonator chip and packaging method, and the packaging method carries out an adhesive curing hard encapsulation by the electric detonator chip to semi-finished product and low pressure injection formaing encapsulates, and realizes the secondary encapsulation to electric detonator chip.It ensure that it is moisture-proof that product has in this way, under the premise of dust reduction capability, improving the quality of production consistency and yield rate of electric detonator chip, the double-deck packaging protection also greatly improves the anti-seismic performance of product in use.

Description

A kind of electric detonator chip and its packaging method
Technical field
The present invention relates to electric detonator technical field more particularly to a kind of electric detonator chip and its packaging methods.
Background technique
In the prior art, electric detonator chip directlys adopt low-pressure injection molding technology in patch and after completing semi-finished product test Double of completed electronic detonator chip is packaged, and forms a protective layer in chip periphery, to reach on protection electric detonator chip Component, make it have the functions such as moisture-proof and dust-proof.But current electric detonator chip production packaging method there is Two disadvantages: first disadvantage is that low-pressure injection molding is directly carried out to the component on electric detonator chip with the resin after fusing Encapsulation, and the resin temperature after melting is up to 170 DEG C, briquetting pressure 2Kg/cm2, high temperature and pressure be easy to electric detonator chip Component damages, and causes product quality consistency not high, yield rate is low;Second disadvantage is electric detonator chip in explosion In use process, since row's spacing is closer, during delayed ignition, the seismic wave that the electric detonator that center is first detonated generates can be right The electric detonator at edge generates impact, will cause the component damage failure on chip, generates phenomenon of miss-firing, make to demolition site At security risk.
Therefore, the existing technology needs to be improved and developed.
Summary of the invention
In view of above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide a kind of electric detonator chip and its encapsulation sides Method.
Technical scheme is as follows:
A kind of electric detonator chip comprising be equipped with the chip of electronic component, packet on the outside of the electric detonator chip It is wrapped with hard protective layer, the hard protective layer covers the electronic component being loaded on the chip;The hard protective layer Outside is enclosed with protective layer, and the protective layer wraps up the chip and hard protective layer disposed thereon.
The electric detonator chip, wherein the hard protective layer is epoxy resin black glue layer, with a thickness of 2-3mm.
A kind of packaging method of electric detonator chip comprising:
Step A, the chip for having mounted electronic component is preheated, dispensing is carried out to the chip after preheating, with covering All electronic components on chip;
Step B, the chip after dispensing is solidified, so that chip outer layer forms the hard protective layer of fitting chip;
Step C, low-pressure injection molding is carried out to the chip after solidification using packaging plastic, to form protective layer in chip outer surface, Complete the molding of electric detonator chip package.
The packaging method of the electric detonator chip, in the step A, the sizing material that the dispensing uses is epoxy resin The hot glue of black glue, and dispensing is with a thickness of 1-1.2mm.
The packaging method of the electric detonator chip, wherein the temperature of the hot glue of the epoxy resin black glue is 45 DEG C ± 5 DEG C degree Celsius.
The packaging method of the electric detonator chip, in the step A, the preheating time of the preheating is 3-5min, Preheating temperature is 80-100 DEG C.
The packaging method of the electric detonator chip, in the step B, the cured solidification temperature is 80-100 DEG C, curing time 55-65min.
The packaging method of the electric detonator chip, the step C are specifically included:
Chip after solidification is put into the lower mold of low-pressure injection molding machine, and upper/lower die is molded;
Low-pressure injection molding machine is by the packaging plastic in liquid after melting into the injection of glue mouth, so that packaging plastic is full of up and down Mold forms the gap between confined space and electric detonator chip after solidifying;
Upper/lower die is opened after low-pressure injection molding machine delay preset time, the chip after solidification is wrapped up entirely with realization secondary Encapsulation.
The packaging method of the electric detonator chip, in the step C, packaging plastic that the low-pressure injection molding uses be with The black particle shape macromolecule resin hot melt adhesive synthesized based on dimer (fatty acid) yl.
The packaging method of the electric detonator chip, wherein the low pressure injection formaing pressure is 2kg/cm2, resin temperature Degree is 170 DEG C ± 5 DEG C.
The utility model has the advantages that the present invention provides a kind of electric detonator chip and packaging method, the packaging method by pair The electric detonator chip of semi-finished product carries out an adhesive curing hard encapsulation and low pressure injection formaing encapsulation, realizes to electric detonator core The secondary encapsulation of piece.It ensure that it is moisture-proof that product has in this way, under the premise of dust reduction capability, improving the life of electric detonator chip Yield and quality consistency and yield rate, the double-deck packaging protection also greatly improve the anti-seismic performance of product in use.Together When, it is had the advantages that using the electric detonator chip that this technique encapsulates
1, electric detonator chip is all carried out to secondary processes encapsulation in addition to igniter wire and buttock line solder terminal, improves electronics The leakproofness of detonator, antistatic impact, high-low temperature resistant, anti-vibration and anti-low frequency oscillation impact property, enhance electronics thunder comprehensively The service performance of pipe;
2, packaging plastic all has melting temperature low, good fluidity, height insulation, high-low temperature resistant, strong viscous force, shock resistance, sealing Good, the fast advantage of curing molding of property, it is easy to use, it is at low cost, it is high-efficient.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of electric detonator chip provided by the invention.
Fig. 2 is the explosive view of electric detonator chip provided by the invention.
Fig. 3 is the flow chart of the packaging method of electric detonator chip provided by the invention.
Fig. 4 is the schematic diagram of electric detonator chip before encapsulating in the packaging method of electric detonator chip provided by the invention.
Fig. 5 is the signal of electric detonator chip after once encapsulating in the packaging method of electric detonator chip provided by the invention Figure.
Fig. 6 is the signal of electric detonator chip after secondary encapsulation in the packaging method of electric detonator chip provided by the invention Figure.
Specific embodiment
The present invention provides a kind of electric detonator chip and its packaging method, to make the purpose of the present invention, technical solution and effect Fruit is clearer, clear, and the present invention is described in more detail below.It should be appreciated that specific embodiment described herein is only Only to explain the present invention, it is not intended to limit the present invention.
The present invention provides a kind of electric detonator chips, as illustrated in fig. 1 and 2 comprising are equipped with the core of electronic component Piece 100, hard protective layer 200 and protective layer 300;The hard protective layer 200 wraps up the portion that chip is equipped with electronic component Divide and is fitted closely with chip;The protective layer 300 covers the outer surface for being equipped with the chip of hard protective layer 200, by core Piece and the package of hard protective layer 200 are in the inner.The present embodiment is by hard protective layer 200 to the electronics member device being assemblied on chip The effect of part starting protection, can be to avoid high temperature and pressure when generating protective layer 300 using low-pressure injection molding technology to electronic component Influence, play a protective role to the electronic component on electronic radar chip, to improve the production of electric detonator chip Quality conformance and yield rate.In the present embodiment, the electric detonator chip is preferably dimensioned to be wide 5mm, length 45mm, Overall thickness is the electronic component aggregate of 3mm, and two neighboring electric detonator is, side fixed for the connecting bridge of 1mm by width Just whole attachment component, electric performance test.There are two the circular holes of 3mm for the edges of boards setting of the chip 100, facilitate positioning solid Fixed, connecting bridge spacing dimension is 2.5mm.In addition, cutting for convenience, there is V to cut at 100 edges of boards 0.4mm of connecting bridge off-chip piece Line facilitates scoreboard after welding buttock line.
Further, the thickness of the hard protective layer 200 is preferably 2-3mm, and the hard protective layer 200 fills electronics member Gap between 100 ontology of device and chip, and the part that chip 100 assembles electronic component is covered, on chip 100 Electronic component plays the role of protection.In the present embodiment, the hard protective layer 200 is preferably epoxy resin black glue layer, The epoxy resin black glue layer is by carrying out dispensing to chip 100 and being solidified to form, sizing material used by the dispensing For the hot glue of epoxy resin black glue, wherein the temperature of the hot glue of epoxy resin black glue is preferably 45 DEG C ± 5 DEG C.
Further, the protective layer 300 is the tubular structure with hollow channel, and the chip 100 passes through hollow channel And be partially disposed in the hollow channel, the hard protective layer 200 is placed in the hollow channel, and is placed in chip 100 Part in middle control channel fits.In the present embodiment, the protective layer 300 is resin layer, is by hard to being equipped with The chip 100 of quality guarantee sheath 200 carries out low-pressure injection molding and gets along.
The present invention also provides a kind of packaging methods of electric detonator, and as seen in figures 3-6, the technique includes following step It is rapid:
S1, the chip 100 for having mounted electronic component is preheated, dispensing is carried out to the chip 100 after preheating, to cover All electronic components on cover core piece 100;
S2, the chip 100 after dispensing is solidified, so that the hard that 100 outer layer of chip forms fitting chip 100 is protected Sheath 200;
S3, low-pressure injection molding is carried out to the chip 100 after solidification using packaging plastic, is protected with being formed in 100 outer surface of chip Layer 300 completes the molding of electric detonator chip package.
Specifically, in the step S1, the preheating for by dispenser to having mounted electronic component Chip 100 is preheated, wherein the technological parameter of the preheating are as follows: preheating time 3-5min, preheating temperature 80-100 ℃.If pre- thermal parameter is unsatisfactory for above-mentioned requirements, it is unable to reach the moisture of evaporated electron detonator chip wiring board absorption, is avoided It expands with heat and contract with cold in subsequent handling the effect that deforms.Meanwhile the electric detonator chip after preheating increases black glue in dispensing Mobility and penetration, adhesive force is stronger, improves the reliability of product.Further, since the dispensing is carried out by dispenser, It can also include upper plate step so before preheating and dispensing, the upper plate step, which is specifically as follows, will mount electronics member The electric detonator chip of device is put into aluminium box jig and enters dispensing machine worktable.Wherein, the aluminium box can be disposably put into Multi-disc electric detonator chip (for example, 50 electric detonator chips), dispensing machine worktable can disposably be put into several aluminium box (examples Such as, 4 aluminium boxes), to be preheated to multi-disc electric detonator chip (for example, 4*50=200 piece electric detonator chip).And point Glue machine successively carries out dispensing to multiple electric detonator chips in several aluminium boxes, and when electric detonator chips whole in an aluminium box After dispensing, taken out and be reentered into the new aluminium box equipped with electric detonator chip being preheated, dispensing successively follows Ring production;Dispensing be epoxy resin binding glue in hot glue, hot glue have high reliability, adhesive force is strong, cold-and-heat resistent impact The strong advantage of power.
Further, the hot glue of sizing material epoxy resin black glue used by the dispensing, and the epoxy resin black glue The temperature of hot glue is preferably 45 DEG C ± 5 DEG C.For example, the temperature of the hot glue of epoxy resin black glue is 45 in a preferable example DEG C, 45 DEG C of epoxy resin black glue is obtained and epoxy resin black glue is heated to 45 DEG C, can evaporate ring by heating The moisture of oxygen resin black glue absorption, discharges mixed bubble in epoxy resin black glue, so that plastic emitting disengaging Jiao Zui is more smooth, keeps away Exempt from wire drawing phenomenon, increase the mobility and penetration of black glue, black glue is made to cover all component top surfaces and fills up entire Gap between electric detonator chip component improves the reliability of product.
In addition, it is specially uniformly to drip heating preheating epoxy resin black glue that the chip 100 after described pair of preheating, which carries out dispensing, It is coated on the electric detonator chip being placed in aluminium box, wherein the standard of the drop coating is that epoxy resin black glue wraps electronics thunder All components in tube chip.It is described for dispensing glue with a thickness of 1-1.2mm.For example, in a preferable example, dispensing with a thickness of 1.2mm。
Further, in the step S2, in solidification, the electric detonator chip for filling epoxy resin black glue is put into solid Change and carry out heat cure in furnace, is protected so that electric detonator chip outer layer forms the epoxy resin packaging plastic hard that one layer fits closely Sheath.The cured cure parameter are as follows: solidification temperature is 80-100 DEG C, curing time 55-65min, the hard protection Layer with a thickness of 1-1.2mm.For example, solidification temperature is 90 DEG C in a preferable example, curing time is 60 minutes, hard Protective layer with a thickness of 1.2mm.Cure parameter and hard thickness use above-mentioned parameter, and the hard after solidifying can be made to protect Layer has good high-insulativity, can prevent electrostatic from causing electric detonator chip failure, and the glue-line after solidify with by Pressure is unlikely to deform, and the heated characteristic also not softened more improves the reliability and stability of product.
It, after hardening, can be to the electricity after epoxy resin adhesive curing in addition, in order to improve the protectiveness of hard protective layer Sub- detonator chip is detected, and judges whether encapsulate appearance and properties of product reaches standard.Wherein, detection process is specific after solidification It can be with are as follows: first carry out sight check to the electric detonator chip after epoxy resin cure first, be completely covered with solidifying black glue There is component top surface in residence and fills up the gap between entire electric detonator chip component, and cannot be standard beyond edges of boards edge, no Qualified point adhesive curing again;Then both-way communication detection is carried out to electric detonator chip with special inspecting equipment, guarantees solidification The sub- detonator chip of each power generation afterwards reaches requirement.
Further, in the step S3, the packaging plastic that the low-pressure injection molding uses is to be closed based on dimer (fatty acid) yl At black particle shape macromolecule resin hot melt adhesive, and the technological parameter of the low-pressure injection molding are as follows: briquetting pressure 2kg/ cm2, resin temperature is 170 DEG C ± 5 DEG C.Since electric detonator chip has had the glue-line after solidifying, glue-line, which has to be pressurized, to be not easy Deformation, the heated characteristic also not softened, so low-pressure injection molding will not the hard protective layer to the chip surface after solidification generate shadow It rings.For example, low pressure injection formaing pressure is 2kg/cm in a preferred example2, resin temperature is 170 DEG C, solidified forming time For 25S.
In addition, the detailed process of the low-pressure injection molding can be that the electric detonator chip after solidifying is put into low-pressure injection molding machine Lower mold in, upper/lower die molding, low-pressure injection molding machine is by the way that into the resin for being in liquid after the injection melting of glue mouth, resin fills The gap between electric detonator chip after expiring the confined space and solidifying.After fixing, forming after liquid resin, open up and down Mold, finally electric detonator chip outsourcing after hardening wraps the resin layer for covering one layer of good seal, realizes electronics thunder The secondary encapsulation of tube chip.In addition, it is semi-circular recesses that the low pressure injection mould, which is upper and lower mould, diameter solidifies greater than black glue The width of electric detonator chip afterwards, the cylinder package formed after injection molding be less than or equal to detonator shell internal diameter, facilitate by The electric detonator chip of secondary encapsulation is fitted into capsule.For example, electric detonator shell internal diameter is 6mm, the outer diameter of protective layer is 5.9mm。
It further, can also include finished product test step after the completion of low-pressure injection molding, the finished product test step is specially The electric detonator chip of 2 encapsulated mouldings is subjected to final product quality detection.
The electric detonator packaging method provided in order to further illustrate the present invention is subject to below with reference to a specific embodiment Explanation.
Embodiment one
A kind of packaging method of electric detonator chip is present embodiments provided, the technique specifically includes:
The aluminium box for being placed with electric detonator chip module is put into 90 DEG C of automatic dispensing machine heating platen temperature first, preheats 4 points Secondly clock passes through the epoxy resin binding black glue for heating 45 DEG C in dispenser drop coating to each electric detonator chip front and back sides, There is component top surface in all standing residence and fills up the gap between entire electric detonator chip component, forms the wide 5mm in two sides, long 21mm And the epoxy resin black glue layer of thickness 1.2mm, then the electric detonator chip for having put glue is put by the successive dispensing sequence in front and back sides Into 90 DEG C of curing ovens, solidify 60 minutes, the electric detonator chip after solidification is taken out cooling to get to the electricity once encapsulated Sub- detonator chip.The electric detonator chip after solidification is put into the lower mold of low-pressure injection molding machine again, upper/lower die molding is low Pressure injection molding machine by into glue mouth injection melting after be in liquid hot-fusible high-molecular glue, hot melt adhesive full of the confined space with The gap between electric detonator chip after solidification;The cooling fixed, molding of hot melt adhesive, low-pressure injection molding machine open upper and lower mould after 30 seconds Tool, finally electric detonator chip outsourcing after hardening wraps the cylindrical resin layer for covering one layer of good seal, realizes pair The full package secondary encapsulation of electric detonator chip after solidification, electric detonator chip integral diameter is 5.9mm, mold after secondary encapsulation Thimble entirety ejecting product to get arrive the molding electric detonator chip of final secondary encapsulation.
It should be understood that the application of the present invention is not limited to the above for those of ordinary skills can With improvement or transformation based on the above description, all these modifications and variations all should belong to the guarantor of appended claims of the present invention Protect range.

Claims (9)

1. a kind of electric detonator chip, which is characterized in that it includes the chip for being equipped with electronic component, the electric detonator core Hard protective layer is enclosed on the outside of piece, the hard protective layer covers the electronic component being loaded on the chip;It is described hard Quality guarantee sheath fills the gap between electronic component and the ontology of the chip, and covers the portion of chip assembly electronic component Point;Protective layer is enclosed on the outside of the hard protective layer, the protective layer wraps up the chip and hard disposed thereon is protected Sheath;
The preparation process of the hard protective layer are as follows:
The chip for having mounted electronic component is preheated, dispensing is carried out to the chip after preheating, to cover the institute on chip There is electronic component;
Chip after dispensing is solidified, so that chip outer layer forms the hard protective layer of fitting chip;
The dispensing using sizing material epoxy resin black glue hot glue, and the hot glue temperature of the epoxy resin black glue be 45 ℃±5℃。
2. electric detonator chip according to claim 1, which is characterized in that the hard protective layer is epoxy resin black glue Layer, with a thickness of 2-3mm.
3. a kind of packaging technology of electric detonator chip, characterized in that it comprises:
Step A, the chip for having mounted electronic component is preheated, dispensing is carried out to the chip after preheating, to cover chip On all electronic components;
Step B, the chip after dispensing is solidified, so that chip outer layer forms the hard protective layer of fitting chip;
Step C, low-pressure injection molding is carried out to the chip after solidification using packaging plastic, to form protective layer in chip outer surface, completed The molding of electric detonator chip package;
The dispensing using sizing material epoxy resin black glue hot glue, and the hot glue temperature of the epoxy resin black glue be 45 ℃±5℃。
4. the packaging technology of electric detonator chip according to claim 3, which is characterized in that in the step A, the point Glue is with a thickness of 1-1.2mm.
5. the packaging technology of electric detonator chip according to claim 3, which is characterized in that described pre- in the step A The preheating time of heat is 3-5min, and preheating temperature is 80-100 DEG C.
6. the packaging technology of electric detonator chip according to claim 3, which is characterized in that described solid in the step B The solidification temperature of change is 80-100 DEG C, curing time 55-65min.
7. the packaging technology of electric detonator chip according to claim 3, which is characterized in that the step C is specifically included:
Chip after solidification is put into the lower mold of low-pressure injection molding machine, and upper/lower die is molded;
Low-pressure injection molding machine is by the packaging plastic in liquid after melting into the injection of glue mouth, so that packaging plastic is full of upper/lower die The gap between electric detonator chip after forming confined space and solidifying;
Upper/lower die is opened after low-pressure injection molding machine delay preset time, to realize the secondary envelope wrapped up entirely the chip after solidification Dress.
8. according to the packaging technology of the electric detonator chip of claim 3 or 7, which is characterized in that in the step C, institute Stating the packaging plastic that low-pressure injection molding uses is the black particle shape macromolecule resin hot melt adhesive synthesized based on dimer (fatty acid) yl.
9. the packaging technology of electric detonator chip according to claim 3, which is characterized in that the low pressure injection formaing pressure For 2kg/cm2, resin temperature is 170 DEG C ± 5 DEG C.
CN201810213796.7A 2018-03-15 2018-03-15 A kind of electric detonator chip and its packaging method Expired - Fee Related CN108398063B (en)

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CN109631690B (en) * 2018-12-17 2023-08-22 江西新余国泰特种化工有限责任公司 A vertical mould of spool for electronic detonator automatic assembly production
CN112071645B (en) * 2020-09-10 2022-03-08 闽江学院 Lead frame type electronic component packaging method
CN113835170B (en) * 2021-11-26 2022-03-29 长芯盛(武汉)科技有限公司 Injection molding packaging method of photoelectric module and photoelectric module thereof
CN114314495A (en) * 2021-12-24 2022-04-12 苏州捷研芯电子科技有限公司 MEMS integrated packaging structure and preparation method thereof

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20190730