CN108387586A - Break bar detection device and break bar detection method - Google Patents
Break bar detection device and break bar detection method Download PDFInfo
- Publication number
- CN108387586A CN108387586A CN201810127526.4A CN201810127526A CN108387586A CN 108387586 A CN108387586 A CN 108387586A CN 201810127526 A CN201810127526 A CN 201810127526A CN 108387586 A CN108387586 A CN 108387586A
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- China
- Prior art keywords
- break bar
- parameter
- cutter tooth
- central control
- machine structure
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/94—Investigating contamination, e.g. dust
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/94—Investigating contamination, e.g. dust
- G01N2021/945—Liquid or solid deposits of macroscopic size on surfaces, e.g. drops, films, or clustered contaminants
Abstract
The present invention discloses a kind of break bar detection device and break bar detection method.The break bar detection device includes the central control machine structure and photographic unit being connected, photographic unit is used to shoot the present image of break bar, central control machine structure is used to obtain the cutter tooth parameter of break bar according to present image, and itself and preset master blade parameter are compared, when the difference of cutter tooth parameter and master blade parameter exceeds predetermined threshold value, central control machine structure controls break bar and stops cutting operation;When the difference of cutter tooth parameter and master blade parameter is located at predetermined threshold value, central control machine structure controls break bar and executes cutting operation.Based on this, whether the present invention, which can detect to block in break bar cutter tooth, the impurity such as glass dust, be conducive to avoid to generate shell split, the bad phenomenons such as protrusion, to improve cutting quality.
Description
Technical field
The present invention relates to machinery manufacturing technology fields, and in particular to a kind of break bar detection device and break bar detection method.
Background technology
Including LCD (Liquid Crystal Display, liquid crystal display) industry, industry generally uses diamond
The break bar of material carries out cutting separation to glass substrate.As shown in Figure 1, the outer edge of the break bar 10 is provided with equal recessed of spacing
Slot 11 (i.e. cutter tooth), and the inward flange of the groove 11 has certain radian.Break bar 10 can produce when being cut to glass substrate
Raw glass dust can seriously affect the cutting quality of glass substrate if these glass dust are stuck in cutter tooth 11, be easy production
The bad phenomenons such as raw shell splits, protrusion so that product rejection.
Invention content
In consideration of it, a kind of break bar detection device of present invention offer and break bar detection method, can detect in break bar cutter tooth is
No card has the impurity such as glass dust, be conducive to avoid to generate shell split, the cutting bad phenomenon such as protrusion, promote cutting quality, drop
The probability of low product rejection.
The break bar detection device of one embodiment of the invention, including the central control machine structure and photographic unit that are connected, it is described
Photographic unit is used to shoot the present image of break bar, and the central control machine structure is used to obtain the knife according to the present image
The cutter tooth parameter of wheel, and the cutter tooth parameter and preset master blade parameter are compared, in the cutter tooth parameter and institute
When stating the difference of master blade parameter beyond predetermined threshold value, the central control machine structure stops cutting behaviour for controlling the break bar
Make;When the difference of the cutter tooth parameter and the master blade parameter is located at the predetermined threshold value, the central control machine structure
It controls the break bar and executes the cutting operation.
The break bar detection method of one embodiment of the invention, including:
A break bar detection device is provided, including the central control machine structure and photographic unit being connected;
The present image of the photographic unit shooting break bar;
The central control machine structure obtains the cutter tooth parameter of the break bar according to the present image, and the cutter tooth is joined
Number is compared with preset master blade parameter;
When the difference of the cutter tooth parameter and the master blade parameter exceeds predetermined threshold value, the central control machine structure
It controls the break bar and stops cutting operation;
When the difference of the cutter tooth parameter and the master blade parameter is located at the predetermined threshold value, the center control
Break bar described in mechanism controls executes the cutting operation.
Advantageous effect:It includes the central control machine structure and photographic unit being connected that the present invention, which designs break bar detection device, is clapped
Take the photograph mechanism shooting break bar present image, central control machine structure according to present image obtain break bar cutter tooth parameter, and by its with
Preset master blade parameter is compared, and when the difference of cutter tooth parameter and master blade parameter exceeds predetermined threshold value, is indicated
Card has impurity, central control machine structure to control break bar and stop cutting operation in the cutter tooth of break bar, to be conducive to avoid to generate shell
It splits, the cutting bad phenomenon such as protrusion, promotes cutting quality, reduce the probability of product rejection.
Description of the drawings
Fig. 1 is the structural schematic diagram of the break bar of an embodiment of the prior art;
Fig. 2 is the structural schematic diagram of the break bar detection device of one embodiment of the invention;
Fig. 3 is the schematic diagram of a scenario that break bar detection device shown in Fig. 2 is installed on cutting equipment;
Fig. 4 is the flow diagram of the break bar detection method of one embodiment of the invention.
Specific implementation mode
The main object of the present invention is:Break bar detection device with central control machine structure and photographic unit, the bat are provided
It takes the photograph mechanism to connect with central control machine structure, photographic unit shoots the present image of break bar, and central control machine structure is according to present image
The cutter tooth parameter of break bar is obtained, and itself and preset master blade parameter are compared, is joined in cutter tooth parameter and master blade
When several differences exceeds predetermined threshold value, indicate that card has impurity, central control machine structure to control break bar and stop cutting in the cutter tooth of break bar
Operation, and when the difference of cutter tooth parameter and master blade parameter is located at the predetermined threshold value, it indicates not block in the cutter tooth of break bar
There are impurity, central control machine structure to control break bar and execute cutting operation.In this, whether the present invention, which can detect to block in break bar cutter tooth, has
Impurity, be conducive to avoid to generate shell split, the cutting bad phenomenon such as protrusion, promote cutting quality, reduce the probability of product rejection.
Below for carrying out cutting this application scenarios to glass substrate in LCD industries, and in conjunction with attached drawing, to the present invention
The technical solution of each embodiment is clearly and completely described.In the absence of conflict, following embodiments and its technology are special
Sign can be combined with each other.
Fig. 2 is the structural schematic diagram of the break bar detection device of one embodiment of the invention.As shown in Fig. 2, the knife of the present embodiment
Wheel detection device 20 includes central control machine structure 21 and the photographic unit 22 being connect with the central control machine structure 21.In described
Entreat control mechanism 21 can in order to control break bar to glass substrate execute cutting operation central control board, that is, the knife of the present embodiment
Wheel detection device 20 can be multiplexed the central control board that control break bar executes cutting operation.Wherein, the break bar can be Fig. 1 institutes
The break bar 10 shown, structure can be shown refering to fig. 1.
Fig. 3 is the schematic diagram of a scenario that break bar detection device shown in Fig. 2 is installed on cutting equipment.Referring to Fig. 3, break bar is solid
Due in the mounting bracket 31 of cutting equipment 30, the photographic unit 22 is set to 31 side of the mounting bracket, neighbouring with this
Break bar is arranged, and the photographic unit 22 before break bar cuts glass substrate 32 to be cut for shooting working as break bar
Preceding image, such as picture or image.Central control machine structure 21 is used to obtain the cutter tooth parameter of break bar according to the present image of shooting,
And compare the cutter tooth parameter and preset master blade parameter, the preset master blade parameter, which can be considered, to be met
The cutter tooth parameter of split requirement, then central control machine structure 21 determine whether break bar executes cutting operation according to comparing result.
When the cutter tooth parameter is identical as master blade parameter, indicate that break bar currently meets split requirement, it is believed that knife
Not blocking in the cutter tooth of wheel has the impurity such as glass dust, and central control machine structure 21 can control break bar and execute cutting operation.And in institute
When stating cutter tooth parameter and master blade parameter and differing, indicate that break bar does not meet split requirement currently, it is believed that the cutter tooth of break bar
Middle card has the impurity such as glass dust, and central control machine structure 21, which must control break bar, to be stopped executing cutting operation.
Wherein, central control machine structure 21 is to obtain the mathematics measurement parameter of break bar according to obtained image is shot, this
Mode is substantially to be judged and calculated according to the grayscale value of captured image, and the variation of grayscale value is by photographic light sources
Intensity and angle influence.In practical application scene, the intensity and angle of light source are difficult to remain unchanged, that is, according to present image
It obtains cutter tooth parameter and inevitably there is error.In order to eliminate the error to ensure that precise control, the present invention can be based on the break bar
Detection device 20 realizes break bar detection method shown in Fig. 4.
As shown in figure 4, the break bar detection method includes:
S41:One break bar detection device is provided, the central control machine structure and photographic unit of connection are included.
S42:Photographic unit shoots the present image of break bar.
S43:Central control machine structure according to the present image obtain break bar cutter tooth parameter, and by the cutter tooth parameter with
Preset master blade parameter is compared.
S441:When the difference of the cutter tooth parameter and master blade parameter exceeds predetermined threshold value, central control machine structure control
Break bar processed stops cutting operation.
S442:When the difference of the cutter tooth parameter and master blade parameter is located at predetermined threshold value, central control machine structure control
Break bar processed executes cutting operation.
That is, the present embodiment can be with a preset predetermined threshold value, only in the cutter tooth parameter and master blade parameter
Difference when exceeding the predetermined threshold value, could assert that current break bar does not meet split requirement, blocking in the cutter tooth of break bar has glass powder
The impurity such as dirt, central control machine structure 21, which controls break bar, to be stopped executing cutting operation, and is joined in the cutter tooth parameter and master blade
When several differences is located at the predetermined threshold value, assert that current break bar meets split requirement, not blocking in the cutter tooth of break bar has glass dust
Equal impurity, central control machine structure 21 can control break bar and execute cutting operation.
In this, whether the break bar detection device 20 of the present embodiment, which can detect to block in the cutter tooth of break bar, impurity, is cutting
When glass substrate 32, be conducive to avoid glass substrate 32 generate shell split, the cutting bad phenomenon such as protrusion, to promote cutting product
Matter reduces the probability of product rejection.
In the present embodiment, the cutter tooth parameter includes but not limited to radian value, the number of teeth, tooth depth and the tooth for cutter tooth
At least one of angle.By taking the radian value of cutter tooth as an example, when new break bar is installed or before executing each cutting operation, inspection
The cutter tooth radian value X1 of break bar is surveyed and recorded, then shoots the image of break bar, and radian is carried out to the cutter tooth of break bar and is calculated
To obtain cutter tooth radian value Xn, then cutter tooth radian value X1 and cutter tooth radian value Xn are compared.If there is glass dust etc.
Impurity is caught in the unusual condition of cutter tooth, then the radian value of single or multiple cutters tooth can change, at this time Xn ≠ X1, you can assert
Break bar does not meet split requirement currently.
Please continue to refer to Fig. 2 and Fig. 3, the break bar detection device 20 can also include being connect with central control machine structure 21
Blowing mechanism 23.When assert that break bar does not meet split requirement, i.e. Xn ≠ X1 currently, central control machine structure 21 controls blowing mechanism
The cutter tooth of 23 pairs of break bars purges, and the impurity being caught in cutter tooth is removed with this.Then, above-mentioned steps S42 is continued to execute
And S43, until when the difference of the cutter tooth parameter and master blade parameter is located at predetermined threshold value, i.e. Xn=X1, central control machine
Structure 21 can just control break bar and execute cutting operation to glass substrate 32.
It should be understood that above-mentioned break bar detection device 20 is only to illustrate the goal of the invention schematic diagram of the present invention, on this basis, root
According to the demand of practical application scene, the present invention can design the shape of each structural detail of the break bar detection device 20, and select
Select suitable device.For example, the blowing mechanism 23 can be air blast (Air Blow).In another example the photographic unit 22 can
Think CCD (Charge Coupled Device, charge coupling device) camera.
Based on this, example, is not intended to limit the scope of the invention the above is only the implementation of the present invention, every profit
Technical characteristic between the equivalent structure or equivalent flow shift made by description of the invention and accompanying drawing content, such as each embodiment
Be combined with each other, be applied directly or indirectly in other relevant technical fields, similarly be included in the present invention patent protection
In range.
Claims (10)
1. a kind of break bar detection device, which is characterized in that the break bar detection device include the central control machine structure that is connected and
Photographic unit, the photographic unit are used to shoot the present image of break bar, and the central control machine structure is used for according to described current
Image obtains the cutter tooth parameter of the break bar, and the cutter tooth parameter and preset master blade parameter are compared, in institute
When stating the difference of cutter tooth parameter and the master blade parameter beyond predetermined threshold value, the central control machine structure is described for controlling
Break bar stops cutting operation;When the difference of the cutter tooth parameter and the master blade parameter is located at predetermined threshold value, in described
It entreats control mechanism to control the break bar and executes the cutting operation.
2. break bar detection device according to claim 1, which is characterized in that the break bar detection device further include with it is described
The blowing mechanism of central control machine structure connection exceeds predetermined threshold value in the difference of the cutter tooth parameter and the master blade parameter
When, the blowing mechanism is for purging the cutter tooth of the break bar under the control of the central control machine structure.
3. break bar detection device according to claim 2, which is characterized in that the blowing mechanism includes air blast (Air
Blow)。
4. break bar detection device according to claim 1, which is characterized in that the photographic unit includes charge coupling device
CCD camera.
5. break bar detection device according to claim 1, which is characterized in that the cutter tooth parameter includes the break bar cutter tooth
At least one of radian value, the number of teeth, tooth depth and tooth angle degree.
6. a kind of break bar detection method, which is characterized in that the break bar detection method includes:
A break bar detection device is provided, including the central control machine structure and photographic unit being connected;
The present image of the photographic unit shooting break bar;
The central control machine structure obtains the cutter tooth parameter of the break bar according to the present image, and by the cutter tooth parameter with
Preset master blade parameter is compared;
When the difference of the cutter tooth parameter and the master blade parameter exceeds predetermined threshold value, the central control machine structure control
The break bar stops cutting operation;
When the difference of the cutter tooth parameter and the master blade parameter is located at the predetermined threshold value, the central control machine structure
It controls the break bar and executes the cutting operation.
7. break bar detection method according to claim 6, which is characterized in that the break bar detection device further include with it is described
The blowing mechanism of central control machine structure connection exceeds predetermined threshold value in the difference of the cutter tooth parameter and the master blade parameter
When, the method further includes:
The central control machine structure controls the blowing mechanism and is purged to the cutter tooth of the break bar.
8. break bar detection method according to claim 7, which is characterized in that the blowing mechanism includes air blast.
9. break bar detection method according to claim 6, which is characterized in that the photographic unit includes CCD camera.
10. break bar detection method according to claim 6, which is characterized in that the cutter tooth parameter includes the break bar knife
At least one of radian value, the number of teeth, tooth depth and tooth angle degree of tooth.
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CN201810127526.4A CN108387586A (en) | 2018-02-06 | 2018-02-06 | Break bar detection device and break bar detection method |
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CN201810127526.4A CN108387586A (en) | 2018-02-06 | 2018-02-06 | Break bar detection device and break bar detection method |
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CN201810127526.4A Pending CN108387586A (en) | 2018-02-06 | 2018-02-06 | Break bar detection device and break bar detection method |
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Cited By (1)
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---|---|---|---|---|
CN110480850A (en) * | 2019-07-29 | 2019-11-22 | 武汉华星光电技术有限公司 | Cutter device and its operating method |
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