CN108381909A - The purposes of coated long filament for extruded type 3D printing method and preparation - Google Patents

The purposes of coated long filament for extruded type 3D printing method and preparation Download PDF

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Publication number
CN108381909A
CN108381909A CN201810188720.3A CN201810188720A CN108381909A CN 108381909 A CN108381909 A CN 108381909A CN 201810188720 A CN201810188720 A CN 201810188720A CN 108381909 A CN108381909 A CN 108381909A
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CN
China
Prior art keywords
long filament
roller according
coated
coating
printer
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Granted
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CN201810188720.3A
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Chinese (zh)
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CN108381909B (en
Inventor
M·普里德尔
U·拜赫伦斯
S·伯恩哈特
A-K·克拉尔
S·温卡尔萨-威尔伯弗尔斯
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Evonik Operations GmbH
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Evonik Roehm GmbH
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/20Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/26Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
    • B05D1/265Extrusion coatings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/05Filamentary, e.g. strands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/06Rod-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/118Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/307Handling of material to be used in additive manufacturing
    • B29C64/314Preparation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • B33Y50/02Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D11/00Other features of manufacture
    • D01D11/06Coating with spinning solutions or melts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2201/00Polymeric substrate or laminate
    • B05D2201/02Polymeric substrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2256/00Wires or fibres
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2933Coated or with bond, impregnation or core

Abstract

The invention discloses the preparation methods for the coated long filament that then printing applies in extruded type 3D printer, such as FDM printers (fused glass pellet printer).Long filament is coated in the external separate processes of printer and can also be used for the appropriate of the prior art herein, and printer is not transformed.Invention additionally discloses the apparatus for coating for carrying out the method and the rollers with coated long filament.

Description

The purposes of coated long filament for extruded type 3D printing method and preparation
The application is the divisional application of Chinese patent application CN201380058413.9
Technical field
The present invention relates to for then in extruded type 3D printer, such as (melting-deposition-molding printing of FDM printers Machine) in printing apply coated long filament novel processing step.Long filament is coated with simultaneously in the external separate processes of printer herein It can also be used for the appropriate of the prior art and printer be not transformed.The invention further relates to for carry out the method apparatus for coating and Roller with coated long filament.
Background technology
Rapid prototyping is molded or quickly the preparation method is intended to available three-dimensional CAD data is direct and is rapidly converted into work Part, and as far as possible without manual intervention or without using mold preparation method.
There are various methods at present in the range of the rapid prototyping method of forming.These can be divided into two classes:Method based on laser With the method without using laser.
It is stereolithography (SLA) that most widely known laser class, which is simultaneously simultaneously most ancient 3D printing method,.This In method, the liquid composition of radiation-curable polymer is successively hardened using laser.Those skilled in the art can understand Find out, manufactured workpiece can only be coloured then on the surface by this method.This is complicated and takes.
Similarly selective laser sintering process (SLS), wherein similarly with SLA, by laser successively selective sintering Powdery starting material, such as thermoplastic or sinterable metal.It also can only be obtained in first method step in this way Obtain the 3D objects of monochromatic or nonspecific coloring.This is equally applicable to the third laser class method, " Laminated Object preparation ", wherein will The layer of paper web or plastic foil with adhesive is with the mutual gluing of layer and by laser cutting.Such as it is retouched in US 6,713,125 Stated object with after stain.
The known 3D printing method that can also be used for preparing polychrome object is UV ink-jet methods.In this three-phase approach, with thin layer Apply dusty material, UV curable liquids is printed onto in the form of the equivalent layer of follow-up three-dimensional objects on the layer, finally The layer through printing is set to harden using the sources UV.These method and steps successively repeat.
In EP 1 475 220, prepare the liquid containing curing agent of various different colorings, in WO 2008/077850 Additionally directly mixed before printing process in cell.It is therefore possible to selective colorings.But due to the mixing chamber, clearly Clear color transition is impossible.In addition, such method is unintelligible in solidification boundary, this can cause relatively low smooth Spotty staining is simultaneously caused sometimes in the surface of degree.In WO 01/26023, the curing agent group with various different colours is described Two print heads for closing object, lead to the object part for the elastic property for having different.But the face more than two kinds is not described Color.
WO 2008/075450 describes a kind of variant, wherein replace being hardened using ultraviolet light using heat radiation, and Equally use the curing agent composition of various different colours.
GB 2419679 discloses alternative polymer particles for applying various different colorings and hard under various wavelength The method of change.This method is extremely complex and also results in unsharp color image.
In the method similar to 3D ink jet printings according to WO 2009/139395, successively applies colored liquid and select It is printed with second liquid to property, causes to be cured with the first liquid and react.Such method can only successively construct oil Ink, other than it may be mixed between uncured liquid level.
Another method is three dimensional printing (TDP).In this approach, be similar to ink-jet method, by dusty material (but its It is preferably ceramic) successively selectively it is impregnated with a kind of melt of thermoplastic polymer.After each printing layer, it is necessary to apply new powder Powder material layer.Three-dimension object is formed when thermoplastic hardening.
In method described in US 2004/0251574, selectively printed with ink after printed thermoplastic plastics. The advantages of this method is to print highly selectively.But the shortcomings that this method be can not be achieved uniformly and Bright color image, because ink uniformly penetrating can not possibly be made to the composite material made of (ceramics) powder and binder In.
In method described in EP 1 491 322, two different materials are printed.The first include binder and With the colorant for precipitating when second of material and thus selectively colouring on surface.It by this method can be on a surface of an Generate better color property.But the uniform mixing of both materials and complicated two-phase method become problem.Do not describe How and whether may insure to realize good color image under polychrome printing.
In US 6,401,002, the various liquid containing different colorant and binder are used.The liquid is separately added dropwise Or merge via the pipeline in nozzle before dropwise addition process.Those skilled in the art will know that it is not most that both programs, which result in, Good color image.In the former, the mixing of colorant occurs in viscous liquid on the surface.Therefore this mixing is very It is complete less.In second of program, the pressure difference in pipeline may cause very strong color change.
Most saved in terms of preparing three-dimension object by print process material and the also best side for Machine Design Method is melting-deposition-molding (FDM).This is related to extruded type number preparation system.Substantially similar side with slight change Method, such as also with term:Fuse prepares (FFM), melting extrusion prepares (MEM) or selective deposition molding (SDM) is mentioned.
In FDM methods, two different polymer filaments are melted in nozzle and are selectively printed.A kind of material is Only then the position of the outer outstanding part (it must be supported in printing operation) of printing such as 3D objects needs on it The backing material wanted.Then can for example the backing material be removed in acid, alkali or water by being dissolved in.Another material (construction Material) form real 3D objects.Here, generally also successively realizing printing.FDM methods are described for the first time in US 5,121,329. Coloring is loosely mentioned in US 2000/20111707, but is not described in.
In method described in EP 1 558 440, each layer of colored printing in subsequent method step.This method is slow Slowly, and in the printing of cured thermoplastic cause the color image of resolution ratio difference.
In the colored 3D printing method according to US 6,165,406, individual nozzle is used to each color.But therefore Only very limited colour mixture possibility, and color image becomes very simple.
In US 7, in the variant of the FDM described in 648,664, the building material of various different colorings makes in granular form Be separated from each other melting, and is mixed with each other by the extruder of centre connection depending on color before being printed application. This method needs extremely complex device and loses many advantages of FDM.
In the very similar system according to EP 1 432 566, passed through before melt granules are applied by directly printing The mixing of melt granules is directly carried out in the print head of heating.The mixing can not possibly carry out completely certainly, and print image Quality is correspondingly poor.Other disadvantage herein also resides in, it is necessary to using particle or powder and these must divide in this machine Open storage and melting.
US 6,129,872 describes building material and is melted in nozzle and in nozzle end by various coloring agent mixtures Selectivity is metered into the method in melt.But this leads to undermixing and sordid color image.
US 2010/0327479 describes a kind of method, wherein merging multiple coloured yarns in micro- extruder and at it In continuously squeeze out to generate new coloring long filament, then its be further guided into print head with print apply.This method needs It is required that very high and complicated device.Achievable color gamut is also limited by long filament number.In alternative embodiment, The long filament of different colours can be sent directly into print head and mixed herein.But this variant also shows the disadvantage.
The method of all prior arts, which all only discloses, is wherein based on extruded type 3D printing, otherwise such as FDM 3D printings- Or the colored technology of the matrix itself of coating material online.But online the shortcomings that being coated with is to need to have accordingly thus Online coating system special 3D printer.On the contrary, through coloring or basis material containing additive have must use need not The shortcomings that a large amount of dyestuffs in strategic point, pigment or additive are to realize good result.
Invention content
Technical problem
The technical problem to be solved in the present invention is to provide the long filament for 3D printing method, using its can be used a small amount of dyestuff, Pigment and/or additive prepare the three-dimension object through colouring and/or including additive.
It especially solves the problems, such as to be to provide the length through colouring and/or including additive for extruded type 3D printer Silk, without preparing the accordingly plastic matrix through colouring and/or including additive.It solves the problems, such as to be to provide for squeezing simultaneously Go out the long filament through colouring and/or including additive of formula 3D printer, and the printer does not need any transformation, such as be coated with Unit.
It is solving another problem is that provide for it is advantageous and can the 3D printing method of Rapid Implementation stablized with print machinery The long filament of polychrome object.
Solve another problem is that be capable of providing the object through colouring and/or including additive, wherein colorant and/or add Add agent that should not just be introduced by following process.
Population interconnection of the other problems for the solution being not explicitly mentioned from following specification, claims and embodiment It becomes apparent.
Solution
Dress the present invention relates to the preparation method of the coated long filament for squeezing out 3D printing method and for being coated with long filament It sets and the roller with coated long filament.
The method of the present invention can make long filament simply modified, thus for example in their conductivity or thermal conductivity, their light Compose absorption, infrared absorption, UV absorption, optical property, glossiness, sense of touch, bond property, wetting property, water suction, mechanicalness Adaptive change or improvement in terms of matter, reactivity and ply adhesion.Therefore it may be implemented effectively to produce and show excess of export in the application The more printing long filament of the additional benefit of the property of polymer material.Particularly, this be not coated with entire polymer but particularly The effective ways on the surface of the original long filament of polymer of coating and the surface through print member.
Term " squeezing out 3D printing method " particularly relates to melting-deposition-method of forming (hereinafter referred to as FDM) or is very similar to The Method of printing of FDM methods.Hereafter synonymously use following term:Extruded type 3D printing method, FDM impact systems or FDM-3D printings Method.Hereafter equally synonymously use term " extruded type 3D printer " and " FDM-3D printers " or " FDM printers ".
The design and related process parameters of FDM-3D printers are found in US 5,121,329 and US 2010/0327479. Related to the present inventionly, these parameters easily can be diverted to other extruded type 3D printing methods and nothing by those skilled in the art Need any great cost.
For the purpose of the present invention, term " composition " refers to the composition being applied to according to the present invention in polymer strands.It should Composition includes ink (Farben), pigment and/or additive.
For the purpose of the present invention, term sizing refer to coating drying, hardening, polymerization, crosslinking, bonding or addition reaction or its It is reacted.
For the purpose of the present invention, term " long filament " refers to the building material of strands form or the undressed form of backing material. According to the present invention, the long filament melts in print head, and then printing applies to generate 3D objects.The long filament refers to can thermoplasticity The material of processing.The long filament is typically polymer filaments, but not limited to this.Polymer filaments for example can also be only partially by warm Thermoplastic polymer basis material constitutes and further includes other filler or such as metal.
For the purpose of the present invention, term " print head " refers in extruded type 3D printing method for transmitting, melting and applying length The whole device of silk.
Solves this by a kind of novel extrusion formula 3D printing method preparing monochrome or polychrome three-dimension object by long filament of offer A little problems.In this approach, long filament used is precoated with the coating composition being made of additive and/or pigment and/or ink Cloth.Thus the long filament being coated with is subsequently used in extruded type 3D printer.
Thus the coating being applied on long filament remains substantially in after the extrusion in follow-up extruded type 3D printing through beating On the surface for printing strands, that is, stay on the component surface.This results in such as save material and avoid the side effect to basis material Etc the advantages of.Therefore it especially can effectively be prepared with any required color with especially low additive and tingle body consumption And/or the component of improved ply adhesion and surface nature, and there is no any influence to polymeric matrix.It therefore can be easily There is provided immediately has any required color, especially has the long filament for the color being consistent with the requirement of follow-up printed product, without Corresponding plastic matrix must be ordered, produce, transport, laying in and quality control.The method of the present invention also allows printing to apply warp The printer for being coated with long filament and being used for this purposes does not require additional transformation.Therefore can also the use of be not be more by the method The extruded type 3D printer that color printed product is equipped with prepares the component with any required color and/or additional property.
The coating process carries out particularly preferably in coater unit, is coated with long filament, the coating with coating composition wherein The component of composition is provided by one or more magazines.Particularly, magazine herein has been provided with metering device.The length Silk in coater unit downstream in modular unit also, it is preferred that shape.
The invention further relates to the dresses with coater unit for being coated with such long filament, especially building material It sets.
Can be able to be that there are one or more nozzles so as to implementing the coater unit of the method for the present invention, especially there are one tool Or the arrangement of multiple inkjet print heads.It is to be impregnated around long filament and with coating composition in alternative embodiment Spongy material or annular gap as small as possible, continuously load alternate colorant or additive agent mixture thereto.It should Coater unit can also be extruder, the form of for example, micro- extruder.About the extruder, and there are two types of variants.First, The melt that coating composition can be generated by the extruder, routes it on solid filament.But on the other hand, can also think To a kind of variant, accordingly coating process progress in the form of coextrusion in long filament preparation process.
The position of coater unit is left in long filament, preferably there is restraint device (restriction), is directed to print head whereby Design flexibility adjust long filament coating layer thickness.The coater unit should also have for excess coating material composition and for cleaning The outlet of program.It is noted that the coating that the composition or restrained device of introducing coater unit divest is no longer simply It is discharged through outlet, but carries out purposive control to reduce material consumption.Should also be that outlet is equipped with collection vessel to collect The residue.
Modular unit can be heated drying unit, such as the source of infrared radiation, and/or be optionally to carry out temperature controlled sky Gas or gas jet.The long filament being previously coated with is set to remove volatile ingredient by the unit and by drying unit herein.Cause This can then flow away to avoid undried ink.It can also avoid the row of the volatile ingredient in nozzle in print procedure The problem of gas, this can result in bubble or inaccurate printing again.
It should also preferably pay attention to collecting the volatile ingredient-such as solvent-of release or in the case where not causing damages herein They are drained.
Heated drying unit is substituted, can also be air-dried before inputting coated long filament.For this purpose, coated long filament And it must be at least through 1 li before any further processing step (as being optionally wound up on roller) after leaving coater unit Rice, preferably at least 10 centimetres, particularly preferably at least 15 centimetres, particularly preferably at least 25 centimetres of section.It is preferably implemented at one In scheme, coater unit and the rear row section are in heated shell.In addition accelerate air drying process by this design. In this type of design, preferably pay attention to providing fully divulging information and paying attention to draining in the case where not causing damages for housing interior volume Volatile ingredient.
Instead of or in addition to dry outer, painting can also be realized or accelerated by chemical reaction, such as polymerization, addition reaction or crosslinking The sizing of layer.
In the simplest case, the coating of application is reactive mixture, at ambient conditions spontaneous reaction and by This sizing.For this purpose, coated long filament must be preferably at least 10 centimetres, especially excellent at least through 1 centimetre after leaving coater unit At least 15 centimetres of choosing, particularly preferably at least 25 centimetres of section.
Alternatively, can also realize or add by plasma, ultraviolet radioactive, microwave radiation, magnetic induction or cold plasma The sizing of fast coating.It is possible thereby to significantly reduce the length of sizing section.
If being related to reactive coating, the sizing of the coating can also be carried out incompletely before further processing. It then can be when being used in extruded type 3D printer after squeezing out program again by plasma, ultraviolet radioactive, microwave Further sizing occurs for radiation, magnetic induction or plasma.Therefore ply adhesion can especially be improved.
Due to the adaptation of relatively low shear rate and polymer and coating under selected extrusion temperature in print head Property the viscosity that adjusts, the mixing of coating and long filament is hardly happened during extrusion in printing nozzle, as long as this not yet matches Standby other, such as static mixing arrangement.
By this method by the method for the invention made of long filament use in obtain by being mainly surface through colouring or being coated with Strands constitute component.Therefore this method is the method that material is saved compared with the polymeric matrix of integral colouring.In addition, Additive, such as especially tackifier are accurately needing these steady after extrusion to improve 3D objects in this way Qualitative position applies.
Especially, in an optional embodiment, in coating process upstream, coating composition can further sent Before entering coater unit, coating composition is prepared by each component in mixing machine.The mixing machine can be dynamic mixer or Preferably static mixer.Various additives, pigment and/or ink are introduced into the mixing machine first.It is made in mixing machine Mixture be then further fed into coater unit.
The mixing machine is preferably directly installed on coater unit or forms integrated unit with coater unit, so that dead zone Volume, the pressure loss and pipeline minimize.The mixture of ink, pigment and/or additive is applied on solid filament surface. In then being squeezed out in printer in use, especially in print head, coating and melting can occur by the diffusion in melt Basic long filament part mixing.But as described, being uniformly distributed in melt is not required, because after three-dimension object Continued face is main and is advantageously made of the coating introduced, constitutes the surface of melt strands.By this variant, therefore especially It can provide and highly colored object is made or in the case where surface is consumed by identical colorant with relatively low colorant consumption The method that clearly more powerful tone is generated when coating.
Corresponding consideration is also applied for additive, should especially cause the bonding between each layer in three-dimension object improved Those.Only these are needed on the surface of melt strands.
It is preferred that will be on coated winding filament to roller by coil winding machine in type-approval process downstream.It can store described rolled Roller and then in the prior art be used for print apply long filament any extruded type 3D printer in printing application.
Optional up- coiler, coater unit, modular unit and other portions can be relatively free to selected in terms of its positioning The arrangement of part, only requires and meets the present invention in terms of sequence.Long filament therefore optionally can also be horizontal or from bottom to top by applying Cloth unit and/or modular unit.It can be realized using rectification roll herein with the deflecting before entering up- coiler.
Instead of rectification roll, long filament can also be made to pass through flexible pipe.The advantages of this variant, is that the implementation of this method may Less susceptible.On the contrary, rectification roll this have the advantage that, higher thread-tension.
Long filament is transmitted by mechanism well known in the prior art, which is typically two transfer rollers and their hair of driving Motivation, wherein one or two roller can be driven.Particularly, which can be used to transmit simultaneously.Or it is or also special It is not additional, follows closely after modular unit and preferably may be present in optional rectification roll or flexible pipe guider upstream another Conduction unit.It follows closely after the long roll dies with undressed long filament and another transmission unit-may be present in coater unit upstream Respectively there is the engine of oneself and can control independently of one another.
It is preferred that close to coater unit upstream, there are guiding systems or brake, for example, shape of one or two brake roller Formula ensures that long filament is tensioned in coater unit by it.It is particularly preferred that then following the sizing after being connected to coater unit closely There are the second transmission units or second to be oriented to system, or 1 centimetre of the minimum section downstream needed for drying process after unit There are the second transmission units or second to be oriented to system.
Device for the method for the present invention can have other optional features.It is following enumerate be understood as illustrate without for It is exclusive to enumerate:
Optionally, coater unit upstream can be used the method such as plasma discharge etc activate unprocessed long filament with Improve bonding.
Also in modular unit upstream or downstream it can optionally arrange color detector and/or for measuring filament diameter or original The sensor of the layer thickness of long filament and coated long filament.These information can be used for optimizing material flow, monitors and prints for color Brush control.
Colorant used in the device is the composition of various colorants, e.g. three primary colors, for example, pinkish red, cyan and Lose lustre mixing or the addition mixing of photochromic red, green and blue of blue or yellow.It, preferably can also be at it when using three primary colors Middle increase black is as the 4th kind " color ".Another alternative solution can also be used in vain depending on building material Color is as the 4th or the 5th kind " color ".But system can also depend on for euchroic system and need most 20 kinds of colors. Preferably especially at least ten kinds of, the system of especially 12 kinds different colours.It can be realized more using such system High bright degree.
Those skilled in the art know the colour system of the different compositions already from 2D printings.All colorants used are each Leisure each is equipped in the independent magazine of the metering device of oneself and provides, and is directly counted therefrom depending on embodiment It measures in coater unit or dynamic mixer.
The additive is preferably one or more additives for improving bonding.The additive can also be can be by micro- Wave, heat, plasma, ultraviolet light or the additive of magnetic field activation.Or or extraly, the additive can also be other adds Add agent, for example, can be UV crosslinking agents it is heat-activatable or can magnetic activating binder or tackifier.In addition it is conceivable that Add additive, the paint ingredient that is antifouling and/or improving resistance to marring for improving sense of touch, or adding for surface stabilization Add agent, such as UV stabilizer.For commercial Application, additive or antistatic agent for improving thermal conductivity and/or conductivity are In addition interested.Including the coating composition of additive can certainly be colourless herein.
Can also apply inorganic additive on the surface, for example, silica, aluminium oxide or-the dark colouring substance the case where Under-carbon black as additive, to reduce the combustibility of the 3D objects or improve thermal property, surface conductivity and/or sense of touch.In addition CNT (carbon nanotube) or MWCNT (multi-walled carbon nanotube) also can be used to be used as additive.Respective effect is herein obviously than will be corresponding Additive show more preferably when being added in material matrix.
Graphene can be especially used to be used to improve the thermal conductivity and conductivity on surface as additive.
Additive is mixedly provided by independent magazine or with one or more colorants.It is each with the additive-coated From building material and/or backing material they are melted in subsequent printing or even in nozzle after, be preferably in On the surface of plus filler polymer, and their effect is realized in this position, such as improves the mutual bond property of strands or surface biography Conductance.
Building material is preferably the material that can be thermoformed in each case.The material for constituting long filament is preferably propylene Nitrile-butadiene-styrene terpolymer (ABS), makrolon (PC), poly- (methyl) acrylate, polyphenylsulfone (PPSU), HDPE, polyetherimide (PEI), polyether-ether-ketone (PEEK), polylactic acid (PLA) or by least two polymer The mixture of formation, or by mixture that at least one of the polymer of 50 weight % is constituted.Term " (methyl) acrylic acid Ester " is both methacrylate, such as methyl methacrylate, ethyl methacrylate etc. herein, and refers to acrylate, Such as the mixture of ethylhexyl acrylate, ethyl acrylate etc. and the two.
But the method for the present invention is not only possible to use the long filament for being subsequently used as building material;And it can equally use this The method coating of invention can be used as the long filament of the backing material in extruded type 3D printer.Here, especially using additive-coated It is more important than with ink or pigment application.The material of the long filament is typically acid-soluble, alkali solubility or water-soluble polymer.
Respective tone can be inputted computer based CAD program, and can provide herein and also include in addition to coordinate The file for the colouring information that formula for the preparation and for material and ink is adjusted.Such as in Additive Suitable file format is described in Manufacturing File Format (ASTM F2915-12).It is filled herein by measuring The adjusting set and establish respective tone from the controlled metered respective additive of magazine, primary colors or black.
Magazine also may include additive, tackifier or can heat and/or activate by microwave, magnetic field or electric field and be viscous Mixture.These can have been added in a kind of or all compositions, or can be added from individual magazine.In latter case Under, the composition is colourless.Those skilled in the art obtain corresponding additive from the composition and building material used Specific choice.
One or more magazines also may include crosslinking agent, initiator or accelerator, they by with filament contact, lead to Interreaction in the mixture is crossed, by the thermal activation of extrusion downstream or living in modular unit and/or in other ways Change the reaction and cause to react, such as addition reaction or crosslinking, thus to obtain three-dimension object, be fully or partly elastomer or Thermosets.It for example can also relate to air or hydraulicity coating herein.It is particularly preferably the coating of the hydraulicity herein. In this case, it if be intended to just being hardened when printing, must be careful to before for extruded type 3D printer Coated long filament is stored in dry conditions and/or under conditions of isolation air.
When coated strands then print, the reaction of face coat can also then occur in the following way, i.e., It will apply first as coating by microwave, heat, plasma, the activable additive of ultraviolet light or magnetic field and then print When correspondingly activated in following method steps.Therefore particularly advantageous reaction occurs on the surface of plus filler polymer, especially It can also be used for being cross-linked with each other for strands.But it is also possible to by spreading or passing through in the printing head region there are melt filament The additional dynamic or static mixer having been described above carry out this follow-up crosslinking in precursor long filament.
Alternatively, thus the additive from various magazines self-interaction and can for example exist after the mixing procedure Filament surface causes to be chemically crosslinked and/or improve mutual bonding of the long filament after print procedure.
Magazine is typically the activity well known in the prior art for colour print from 2D inkjet color printing machines Print cartridge, or be for example taken out the magazine of liquid via pump, or the print cartridge that can be clamped in piston pump.These can Them are allow simply and independently to replace or update with design.
In addition to the device, the present invention also provides novel extrusion formula 3D colour print methods itself.Under the novel method has Row method and step:
With compositions of additives and/or with dye composite coating continuously transmit long filament, make the compositions of additives and/ Or dye composite sizing is on filament surface, the coated long filament of taking-up and optionally storage or packaging are so as to then in extruded type 3D It is printed in printer.Wherein, introducing print head is carried out, long filament melts in the print head, and by for 3 D-printing Nozzle realizes melt output.
The method of the present invention preferably it is characterized by, after follow-up print procedure, paint ingredient has been enriched on strands surface.
In a particular embodiment of the method for the present invention, the coating process is directly in the extrusion for being used to prepare long filament Journey downstream carries out online.In the particular embodiment, prepares and therefore coating carries out in a procedure.This embodiment party Coating of the case especially suitable for the use coextrusion having been described above.
In the another alternative of the method for the present invention, wherein coating finished product long filament, these are preferably provided on roller, and It is wound up on other rollers after present invention coating.
In addition, it is also possible to following embodiment of the present invention, the wherein long filament not yet even spread, but for example It is coated with alternate color.Can specific color effects be on the one hand generated in the three-dimension object being finally made by this method, And color locus is left on the long filament, they generate specific coloring when then being printed together with corresponding mimeograph documents Polychrome object.In such program, coloured yarn can for example be sold with together with corresponding data medium.
The present invention equally also provide be used to prepare coated long filament used in extruded type 3D printer it is independent apply arrange It sets, be made of above-mentioned coater unit and modular unit and be suitable for carrying out the method for the present invention.By such independent painting Cloth apparatus can dividually be coated with long filament with extruded type 3D printer.The coated long filament then can be used for extruded type 3D and beat Print machine, printer described herein especially can also be not according to the printer of the present invention.
The present invention also provides the rollers with coated long filament for extruded type 3D printer.The roller herein carry by Additive and/or the long filament of pigment and/or ink coating.
The invention likewise provides the rollers with coated long filament for extruded type 3D printer, wherein by with up- coiler The method of the present invention of operation prepares the roller.

Claims (16)

1. for extruded type 3D printer the roller with coated long filament, it is characterised in that the long filament used additive with/ Or pigment and/or ink are coated with.
2. the roller with coated long filament for extruded type 3D printer, it is characterised in that by extruded type 3D as described below The method of printing prepares the roller, and the method is characterized in that using long filament in extruded type 3D printer, long filament used through with The coating composition pre-coating being made of additive and/or pigment and/or ink, wherein the pre-coating process is in coater unit Middle progress is coated with the long filament in the coater unit with the coating composition, and the component of the coating composition is by one Or multiple magazines equipped with metering device provide, and the long filament is shaped in coater unit downstream in modular unit;With And
Wherein in coater unit upstream, there are guiding systems or brake, and there are transmission units after sizing system, and apply Long filament in cloth unit is tensioned by the guiding system or brake and the additional transmission unit;And
It, will be on coated winding filament to roller in the type-approval process downstream.
3. roller according to claim 2, it is characterised in that in coater unit upstream, coating is prepared by each component in mixing machine Composition, and the coating composition is further imported into coater unit.
4. roller according to claim 2, it is characterised in that the long filament is made of the material that can be thermoformed.
5. roller according to claim 4, it is characterised in that the long filament is by acrylonitrile-butadiene-styrene terpolymer (ABS), makrolon (PC), poly- (methyl) acrylate, polyphenylsulfone (PPSU), HDPE, polyetherimide (PEI), poly- Ether ether ketone (PEEK), polylactic acid (PLA) or the mixture that is formed by least two polymer are constituted.
6. roller according to claim 2, it is characterised in that the long filament is made of acid-soluble, alkali solubility or water-soluble polymer, And the long filament is used as the backing material in extruded type 3D printer.
7. roller according to claim 2, it is characterised in that respective tone is inputted computer based CAD program, and herein It also includes to be used for the preparation process and the file for being formulated the colouring information adjusted for material and ink to provide in addition to coordinate, And it is respective to establish from there through the adjusting of metering device and from the controlled metered respective primary colors of magazine or black Tone.
8. roller according to claim 2, it is characterised in that the composition includes can be by microwave, heat, plasma, ultraviolet light Or magnetic field activation additive and/or the composition include tackifier or adhesive.
9. roller according to claim 8, it is characterised in that the composition is colourless.
10. roller according to claim 2, it is characterised in that the modular unit is the sources UV, the sources IR or plasma source, calandria System.
11. roller according to claim 2, it is characterised in that the modular unit is the nozzle for gas.
12. roller according to claim 11, it is characterised in that the gas is air.
13. roller according to claim 2, it is characterised in that the modular unit is at least 1 centimetre of free section.
14. roller according to claim 13, it is characterised in that the modular unit is at least 15 centimetres of free section.
15. roller according to claim 2, it is characterised in that the coater unit is one or more nozzles, micro- extruder, annular Gap or the spongy material impregnated with coating composition.
16. roller according to claim 2, it is characterised in that the coating process is directly under the extrusion for being used to prepare long filament Trip is online to be carried out.
CN201810188720.3A 2012-11-09 2013-10-10 Use and preparation of coated filaments for extrusion 3D printing processes Expired - Fee Related CN108381909B (en)

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