CN108372406A - A kind of assembly line of compatible a variety of production models - Google Patents
A kind of assembly line of compatible a variety of production models Download PDFInfo
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- CN108372406A CN108372406A CN201810054968.0A CN201810054968A CN108372406A CN 108372406 A CN108372406 A CN 108372406A CN 201810054968 A CN201810054968 A CN 201810054968A CN 108372406 A CN108372406 A CN 108372406A
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- assembly line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The present invention provides a kind of assembly lines of compatible a variety of production models, including assembly line ontology, wherein further includes picking and placeing fixture elevator, assembly line ontology includes the upper layer transport mechanism for transmitting fixture, and lower layer's transmission mechanism for the empty fixture that flows back；Fixture is used for clamping workpiece；The both ends of assembly line ontology are respectively equipped with the first elevator and the second elevator, first elevator is used to transmit the empty fixture to flow back on lower layer's transmission mechanism to upper layer transmission mechanism, and the second elevator is for transmitting the fixture transmitted in upper layer transport mechanism to lower layer's transmission mechanism；Fixture elevator is picked and placeed to be used to transmit the empty fixture to flow back on lower layer's transmission mechanism to upper layer transmission mechanism, and/or, the fixture transmitted in transmission upper layer transport mechanism to lower layer's transmission mechanism；The one or both sides of assembly line ontology are equipped with multiple processing stations, and the size of part processing stations or whole processing stations, which can accommodate, picks and places fixture elevator.The assembly line ontology is close with the assembly line of common manual work.
Description
Technical field
This application involves production run equipment fields, and in particular to a kind of assembly line of compatible a variety of production models.
Background technology
Electronics industry production line is divided into two kinds currently on the market：One is the production line of pure manual work, one
Kind is the higher automation production flow line of the degree of automation, is as far apart as heaven and earth between the two and is less likely to be combined,
Just unlikely further realize mutual switching；Secondly the more difficult element that automation is added of the production line of manual work, and
Once some station of the production line of automation is out of order, it is difficult to that this station is quickly substituted for manual work to cannot be guaranteed
The normal operation of production line；Moreover can seldom be found in exactly existing industry a kind of production line may be implemented from manually produce to it is complete from
The transition of dynamic production model；Being exactly finally artificial production line can realize that being switched fast type produces, but automatic production line is very
More customized towards the single product of standing order, it is difficult to switch over type production, it is also difficult to adjustment production line length,
It is i.e. enabled to realize switching type production, it is also desirable to spend a longer time period and manufacturing cycle.
Existing automatic production line is 2 kinds in industry：1. for the automatic production line of whole non-dismountable formula；2. to be single
The automatic production line being stitched together before and after the equipment of first formula.
1. for the automatic production line of whole non-dismountable formula:
An entirety is all connected with or is designed as originally due to the equipment of wire body main body and processing, so either wire body main body
Or the equipment of processing, as long as there are one being out of order, entire wire body can not all be normally carried out production, and need repairing debugging
After could normal operation.Each component part of such automatic production line will be processed all, assembled and be debugged and could started
Use, it is not possible to come into operation stage by stage and in batches, therefore make, debugging cycle it is long；Any one composition portion in such wire body
The design or making function divided does not reach requirement, and all can cause whole wire body that can not use, therefore risk is larger, be not excluded for asking
Before topic, failure, whole wire body can run well almost without remaining method.Because equipment and wire body be connected as one it is whole
Body just has no idea after accomplishing to debug well offline when there is the demand of switching production, then reaches the standard grade and quickly put into production.
Thus, when producing line any one component devices are debugged, sliver can be all caused to stop production, thus, adjust
Examination can cause the dwell time of sliver very long, and loss is larger.
2. the automatic production line being stitched together before and after modular equipment:
Since wire body is spliced using modular equipment, general assembly line is divided into one section one section, is frame in equipment
Inside, occupancy equipment inner space is big, and equipment volume is also larger, although using being spliced, dismantles and moves therein
Certain equipment is also inconvenient, then when equipment breaks down, even if having reserved spare equipment outside producing line, it is also desirable to more
Manpower and longer time the completion of equipment that faulty equipment is become reconciled could be exchanged.In addition, due to such wire body flowing water
Drawing is to be not suitable for manual operation on the inside of equipment and manually have no idea to make up vacancy when equipment breaks down, cannot be real
Now half people, half machine production model, do not stop line for a long time when breaking down to production line, it is necessary to which every unit is all equipped with
An other the same equipment, under such circumstances cost can be multiplied, also can be at double to the area occupied in place
Increase.
Therefore, the prior art is to be improved and improves.
Invention content
The application is intended to provide a kind of assembly line of compatible a variety of production models.
A kind of assembly line of compatible a variety of production models provided by the invention, including assembly line ontology, wherein further include
Fixture elevator is picked and placeed, the assembly line ontology includes the upper layer transport mechanism for transmitting fixture, and for the empty fixture that flows back
Lower layer's transmission mechanism；The fixture is used for clamping workpiece；The both ends of the assembly line ontology be respectively equipped with the first elevator and
Second elevator, first elevator is for transmitting the empty fixture to flow back on lower layer's transmission mechanism to upper layer transmission mechanism, institute
The second elevator is stated for transmitting the fixture transmitted in upper layer transport mechanism to lower layer's transmission mechanism；It is described to pick and place fixture elevator
For transmitting the empty fixture to flow back on lower layer's transmission mechanism to upper layer transmission mechanism, and/or, it transmits and is transmitted in upper layer transport mechanism
Fixture to lower layer's transmission mechanism；The one or both sides of the assembly line ontology are equipped with multiple processing stations, part processing stations
Or the size of whole processing stations can accommodate and described pick and place fixture elevator.
The assembly line of compatible a variety of production models, wherein foldable work is provided on the processing stations
Platform.
The assembly line of compatible a variety of production models, wherein be provided with equipment on one or more processing stations
Pedestal and at least a detent mechanism；The plant bottom case is for carrying process equipment；The detent mechanism is used for the equipment
Pedestal is fixed on the assembly line ontology or on ground.
The assembly line of compatible a variety of production models, wherein further include mechanism for picking, the mechanism for picking includes
Barrier assembly and manipulator；The barrier assembly is for stopping the fixture so that it stops movement；The manipulator is used for will
Stop in the workpiece transfer to corresponding station on mobile fixture, and/or, the workpiece transfer on station is mobile to stopping
On fixture.
The assembly line of compatible a variety of production models, wherein be provided with and lead above the upper layer transport mechanism
The length direction of bar, the guide rod is identical as the upper layer transport mechanism transmission direction of fixture；The mechanism for picking is movably set
It sets on the guide rod, the length of guide rod is more than the length of a station.
The assembly line of compatible a variety of production models, wherein the detent mechanism includes for being fixed on flowing water
Fixed frame on line ontology or on ground；It is provided with positioning cylinder and clamping jaw on the fixed frame；The clamping jaw is in positioning cylinder
Driving under be clamped or release apparatus pedestal.
The assembly line of compatible a variety of production models, wherein the size of each processing stations can meet flowing water
The requirement of process equipment needed for line.
The assembly line of compatible a variety of production models, wherein further include：Integrated control system and AGV trolleies；Institute
Integrated control system is stated for after process equipment breaks down, output to guide instruction to the AGV trolleies；The AGV trolleies
For receiving the guide instruction, and is instructed according to the guide and drag the plant bottom case of the process equipment to break down
It moves.
The assembly line of compatible a variety of production models, wherein the plant bottom case is provided with for adding with described
The Mechanical Bus interface and electrical traces interface of construction equipment docking；The interface uses and each process equipment needed for assembly line
The standard interface of adaptation.
The assembly line of compatible a variety of production models, wherein first elevator and the second elevator are
Belt elevator.
The assembly line of compatible a variety of production models provided herein, including assembly line ontology, wherein further include taking
Fixture elevator is put, the assembly line ontology includes the upper layer transport mechanism for transmitting fixture, and for the empty fixture that flows back
Lower layer's transmission mechanism；The fixture is used for clamping workpiece；The both ends of the assembly line ontology are respectively equipped with the first elevator and
Two elevators, first elevator is used to transmit the empty fixture to flow back on lower layer's transmission mechanism to upper layer transmission mechanism, described
Second elevator is for transmitting the fixture transmitted in upper layer transport mechanism to lower layer's transmission mechanism；It is described to pick and place fixture elevator use
In the empty fixture to flow back on transmission lower layer transmission mechanism to upper layer transmission mechanism, and/or, it is transmitted in transmission upper layer transport mechanism
Fixture is to lower layer's transmission mechanism；The one or both sides of the assembly line ontology be equipped with multiple processing stations, part processing stations or
The size of whole processing stations picks and places fixture elevator described in can accommodating.This assembly line is a kind of flexible, inexpensive, basic wire body
The close production line with Common Artificial operating line, this assembly line can not only adjust pipeline length, moreover it is possible to compatible
Manually, semi-automatic and full-automatic three productions pattern realizes that the free switching of these three patterns and natural transition, peripheral equipment are easy
It installs, position and docks with it, also easily dismantle and remove, to ensure the high mobility of entire wire body, and be not easy by list
The influence of a equipment fault.
Description of the drawings
Fig. 1 is the front view of the assembly line of compatible a variety of production models provided by the present invention；
Fig. 2 is the structural schematic diagram of the assembly line of compatible a variety of production models provided by the present invention；
Fig. 3 is the structural schematic diagram of fixture in the assembly line of compatible a variety of production models provided by the present invention；
Fig. 4 is in the assembly line of compatible a variety of production models provided by the present invention, and upper layer transport mechanism and lower layer pass
The structural schematic diagram of transfer mechanism；
Fig. 5 is the first elevator and the second lifting in the assembly line of compatible a variety of production models provided by the present invention
The structural schematic diagram of machine；
Fig. 6 is to pick and place the structure of fixture elevator in the assembly line of compatible a variety of production models provided by the present invention
Schematic diagram；
Fig. 7 a are the schematic diagram one of processing stations in the assembly line of compatible a variety of production models provided by the present invention；
Fig. 7 b are the schematic diagram two of processing stations in the assembly line of compatible a variety of production models provided by the present invention；
Fig. 7 c are the schematic diagram three of processing stations in the assembly line of compatible a variety of production models provided by the present invention；
Fig. 8 is plant bottom case and assembly line ontology in the assembly line of compatible a variety of production models provided by the present invention
Fixed form schematic diagram；
Fig. 9 a are the operating diagram of detent mechanism in the assembly line of compatible a variety of production models provided by the present invention
One；
Fig. 9 b are the operating diagram of detent mechanism in the assembly line of compatible a variety of production models provided by the present invention
Two；
Figure 10 a are the front view of plant bottom case in the assembly line of compatible a variety of production models provided by the present invention；
Figure 10 b are the right view of plant bottom case in the assembly line of compatible a variety of production models provided by the present invention；
Figure 10 c are the vertical view of plant bottom case in the assembly line of compatible a variety of production models provided by the present invention；
Figure 11 is the schematic diagram of manipulator in the assembly line of compatible a variety of production models provided by the present invention.
Specific implementation mode
The application is described in further detail below by specific implementation mode combination attached drawing.
Shown in referring to Fig. 1 and Fig. 2, a kind of assembly line of compatible a variety of production models provided by the present invention, including stream
Picking and placeing fixture elevator 5 and be separately positioned on some position is arranged among the assembly line ontology 100 in waterline ontology 100
1 ＇ of first elevator 1 and the second elevator at 100 both ends of assembly line ontology.In present embodiment, assembly line ontology 100 includes upper
Layer transmission mechanism 4 and lower layer's transmission mechanism 13, for transmitting fixture 11, lower layer's transmission mechanism 13 is used for back for upper layer transport mechanism 4
The empty fixture 11 of stream, fixture 11 is for being clamped workpiece to be processed；First elevator 1 flows back for transmitting on lower layer's transmission mechanism 13
Empty fixture 11 to upper layer transmission mechanism 4,1 ＇ of the second elevator is for transmitting the fixture 11 transmitted in upper layer transport mechanism 4 under
Layer transmission mechanism 13；In this way, the first elevator 1 and 1 ＇ of the second elevator can complete all fixtures 11 in upper layer transport mechanism 4
The systemic circulation of maximum distance between lower layer's transmission mechanism 13.Fixture elevator 5 is picked and placeed for transmitting lower layer's transmission mechanism 13
The empty fixture 11 of reflux is to upper layer transmission mechanism 101, or transmits fixture 11 to the lower layer transmitted in upper layer transport mechanism 4 and transmit
Mechanism 13；In this way, the short-range stages cycle on assembly line ontology 100 of fixture 11 can be realized by picking and placeing fixture elevator 5, and
Distance is can to need to adjust at any time with production, that is, meets different location section of the multiple clamping apparatus 11 on same assembly line
Realize the process of automatic cycle.In the present embodiment, as shown in figure 3, the structure of the fixture 11 includes block 34 and pedestal 35,
In, block 34 is used for clamping workpiece, and pedestal 35 carries workpiece, and the shape size of each fixture 11 is consistent.
It should be noted that the mode of movement of upper layer transport mechanism 4 and lower layer's transmission mechanism 13 can be：Belt assembly line,
One of which in the seven class transmission mode such as plate chain line, double-speed chain, plug-in unit line, guipure line, suspension line and roller assembly line, or appoint
The combination of two kinds of meaning, and this seven classes transmission mode is the prior art, and no longer its structure is described in detail herein.The present embodiment
In, its drive part is illustrated by taking belt assembly line as an example, because of the mechanism of upper layer transport mechanism 4 and lower layer's transmission mechanism 1
Identical, corresponding drive part structure is also identical, herein by taking the drive part of upper layer transmission mechanism 4 as an example briefly
Bright, in conjunction with shown in Fig. 2 and Fig. 4, which includes：Rack 26, motor backplate 2, belt tensioning mechanism 24, driving motor 25
With connection driving motor 25 to 25 ＇ of belt of upper layer transmission mechanism 4, belt tensioning mechanism 24 and driving motor 25 are each attached to machine
On frame 26, driving motor 25 drives upper layer transport mechanism 4 to transmit fixture 11 by 25 ＇ of belt, and two groups of drive parts rotate synchronously,
To ensure that this assembly line ontology 100 operates smoothness.
In present embodiment, the first elevator 1 and 1 ＇ of the second elevator are belt elevator, and the knot of two elevators
Structure, size are consistent, here, being briefly explained to its structure composition by taking one as an example, as shown in Figure 5 comprising driving cylinder 14,
Electrical cabinet 15, tri coloured lantern 16 lift electric control system in component 17 and electrical cabinet 15；Wherein, driving cylinder 14 is arranged
In the lower section for lifting component 17, lifts component 17 and driven by driving cylinder 14 and in upper layer transport mechanism 4 and lower layer's transmission mechanism
It is moved up and down between 13.The component 17 of lifting includes small-sized belt, and small-sized belt is moved to corresponding transmission with fixture 11
After the height of mechanism, start small-sized belt, fixture 11 is transported to corresponding transmission mechanism by small-sized belt.Certainly, in other realities
It applies in example, its Forward can be transmitted by belt and retreated to take fixture 11 and put fixture 11 by lifting component 17 also.In electrical cabinet 15
Electric control system control, which drives cylinder 14 and lifts component 17, completes above-mentioned action, and tri coloured lantern 16 indicates above-mentioned action process.
Structure identical with the first elevator 1 and 1 ＇ of the second elevator can be used in the fixture elevator 5 that picks and places, it is of course also possible to not
Together, as shown in Figure 6.
The one or both sides of assembly line ontology 100 are arranged to multiple processing stations, part processing stations or all processing
The size of station, which can accommodate, picks and places fixture elevator 5, and therefore, picking and placeing fixture elevator 5 can configure according to needs of production
Part processing stations or any one processing stations among assembly line ontology 100；As shown in Figure 7a, part processing stations or complete
Foldable-operating platform 8 and scalable material table 3 are provided on portion's processing stations, Foldable-operating platform 8 is mounted on assembly line ontology
On the proximate matter of 100 front sides, scalable material table 3 is mounted on the holder of 100 rear side of assembly line ontology, for putting tool, object
Material etc. can work as work billboard and use, meet manually-operated needs after another folding.In the present embodiment, each processing stations
Size can meet the requirement of process equipment needed for assembly line (including picking and placeing fixture elevator 5), and each processing stations are respectively provided with
There is Foldable-operating platform 8.As shown in Fig. 7 b and 7c, plant bottom case 10 and localization machine are provided on one or more processing stations
10 ＇ of structure；10 ＇ of the detent mechanism is matched with plant bottom case 10.Plant bottom case 10 carries process equipment, detent mechanism
Plant bottom case 10 can be fixed on assembly line ontology 100 or on ground by 10 ＇.Plant bottom case 10 is provided with for being set with processing
The Mechanical Bus interface and electrical traces interface of standby docking, and the interface is used and is fitted with each process equipment needed for assembly line
The standard interface matched, may be implemented process equipment quickly assemble, the function of plug and play.The top horizontal of the plant bottom case 10
It is whole, also act as manually-operated workbench.
It is using the automatic metaplasia being stitched together before and after modular equipment with the immediate scheme of the application in existing industry
Producing line can only also use fully-automatic production one mode, equipment although this wire body and being spliced by each unit equipment
Between connecting method it is complex；Though line may be implemented to debug outside, as long as there are one units event occurs among wire body
Barrier, after being removed in wire body, the region that centre is vacated does not have desktop platform, so having no idea to use due to not having flowing water drawing yet
The mode manually produced goes to replace this equipment, to be difficult to ensure that this entire wire body continues production run.And the present invention provides
Assembly line, using standardized plant bottom case 10, appearance and size and connection for attachable peripheral equipment, fixed structure
It is also to be arranged according to standardisation requirements to have done standardisation requirements, the gas source connector of assembly line and the distribution of power outlet and spacing
Cloth, therefore process equipment can complete pair of air source and power supply between the two in a short period of time when being docked with assembly line
It connects.By the way that Foldable-operating platform 8 is arranged in each processing stations, pure artificial, half people, half machine, full-automatic three productions mould are realized
The free switching of formula and natural transition.
In present embodiment, the bottom end of plant bottom case 10 is provided at both ends with two positioning columns 30,10 ＇ of detent mechanism also phases
Two groups of the setting answered simultaneously is fixed in rack 26, and two groups of 10 ＇ of detent mechanism fix two positioning columns 30 respectively, as shown in figure 8,
10 ＇ of detent mechanism includes positioning cylinder 27, fixed seat 27', fixed frame 28,28 ＇ of bottom plate, clamping jaw 29, connecting rod 31 and guide rod 32,
Wherein, fixed frame 28 is fixed on assembly line ontology 100 or on ground, and fixed seat 27' is arranged side by side with fixed frame 28, positions gas
Cylinder 27 is arranged in one end of fixed seat 27', and the other end in fixed seat 27', and positioning cylinder 27 and clamping jaw is arranged in clamping jaw 29
29 are connected by guide rod 32 and connecting rod 31, and driving clamping jaw 29 opens and closes；Fixed frame 28 and fixed seat 27' are each attached to bottom
On 28 ＇ of plate, 28 ＇ of bottom plate is fixed on the ground.As shown in figure 9, when positioning cylinder 27 is released, 29 front end of clamping jaw is closed to press from both sides
Tight positioning column 30；When positioning cylinder 27 is shunk, 29 front end of clamping jaw is opened to unclamp positioning column 30；Two groups of 10 ＇ of detent mechanism are same
When act on two positioning columns 30, can be by the firm clamping of plant bottom case 10, to which plant bottom case 10 is fixed on processing stations
Position on.As it can be seen that fixing and detaching between plant bottom case 10 and 10 ＇ of detent mechanism is i.e. controllable by cylinder 27, very
It is easy installation, positioning and docking, also easily dismantles and removes, to ensure the high mobility of entire wire body and be not easy by failure
It influences.
Further, in conjunction with shown in Figure 10 a- Figure 10 c, the assembly line of compatible a variety of production models provided by the present invention
Further include：Mechanism for picking, the mechanism for picking all include barrier assembly 6 and manipulator 9；Wherein, barrier assembly 6 is pressed from both sides for stopping
Tool 11, and halt instruction is exported to upper layer transport mechanism 4 and lower layer's transmission mechanism 13, so that it stops movement；Manipulator 9 is used for
The workpiece to be processed stopped on mobile fixture 11 is transferred on the process equipment of corresponding processing stations and is processed, is processed
Cheng Hou, the workpiece to be processed processed on processing stations is transferred on original fixture 11 by manipulator 9 again, and exports clearance
It instructs to upper layer transport mechanism 4 and lower layer's transmission mechanism 13, so that it runs again.
In the present embodiment, the manipulator 9 is arranged on the plant bottom case 10.As shown in figure 11, manipulator includes：It is horizontal
To mobile motor 22, the carrying platform 20 moved back and forth under the driving of transverse mobile motor 22 is arranged on carrying platform 20
Telescoping mechanism 19 be located at for driving telescoping mechanism 19 to rotate and rotary cylinder 21 in 19 one end of telescoping mechanism being arranged
The fetching device 23 of 19 the other end of telescoping mechanism, the lifting cylinder 18 for driving fetching device 23 to lift.This manipulator is
The prior art, specific work process please refer to the prior art, are not described in detail herein.
In conjunction with shown in Fig. 2, scalable material table 3 can be positioned below 3 ＇ of guide rod, and 3 ＇ of guide rod is located in upper layer transport mechanism 4
Side, length direction and upper layer transport mechanism 4 the transmission direction of fixture 11 of 3 ＇ of guide rod is identical, can be moveable by barrier assembly 6
On 3 ＇ of guide rod, the length of 3 ＇ of guide rod is more than the length of a station, to ensure that each barrier assembly 6 can meet simultaneously
The needs of at least two processing stations.In another embodiment, manipulator 9 can be also arranged together on 3 ＇ of guide rod.
Fixture with workpiece (product) when being run on assembly line, reaching corresponding position beside some process equipment
It sets, the blocking fixture and to its secondary positioning automatically of barrier assembly 6, manipulator 9 is moved to this fixture corresponding position later, by fixture
In product grab/draw after be put into the corresponding Working position of equipment and go to carry out positioning post-processing, after processing is completed, manipulator 9 is again
The product processed is taken out from the Working position of process equipment and is put back into original fixture, by the signal of clearance after putting well
It is given to barrier assembly 6, the opening of barrier assembly 6 allows fixture to move to next station with product.Then start to follow as described above
Ring until final products complete all station processing, and goes to the end of producing line wire body, by manually product is taken out and checked
Appearance, non-defective unit and defective products is separated.
In the present embodiment, the plant bottom case 10 on each processing stations all has identical shape and appearance and size, and its
Internal electric cabinet layout, control interface, air-path interface, platform floor mounting hole position, castor, footed glass, periphery metal plate doorframe and
10 ＇ of detent mechanism etc. is reserved with the mounting structure of manipulator 9 with processing sets up of seeking unity of standard, can be on this mounting structure
Identical manipulator is configured, so as to quickly develop the automatically processing device of whole each processing stations on this platform.
Further, the assembly line of compatible a variety of production models provided by the present invention further includes：Integrated control system
With AGV trolleies 7 (as depicted in figs. 1 and 2)；After process equipment breaks down, integrated control system output guides instruction to AGV
Trolley 7, AGV trolleies 7 receive guide instruction, and are instructed the plant bottom case 10 of the process equipment to break down according to the guide
It drags, which is no longer described in detail herein referring in particular to the prior art.
It can not normally be given birth to when the automatically processing device failure configured by transmission mechanism or other special circumstances
When production, it is necessary to which change operation pattern, when switching to half people, half machine or pure handwork by automation, system can be sent out automatically at this time
Signal guides intelligence AGV trolleies to drag the equipment needed replacing beside transmission mechanism together with its plant bottom case 10 away, at once more
It changes new equipment into or is replaced using manual work, due to the position dimension of each station, operating type, according to adaptation
A variety of production models design, thus this assembly line can be realized within 5~10 minutes make assembly line complete by hand, half people half
Machine, full-automatic three productions pattern are switched fast, to meeting the requirement of different user and solve prominent in production process
Hair-like condition and the problem of cause producing line to stop line.A kind of more complete and effective and inexpensive solution party is provided to discrete manufacture
Case.
In the present embodiment, after the process equipment failure of some processing stations, scalable material table 3 can be opened, personnel
Manual work is carried out after being supplemented to the station, to realize semi-automatic pattern.The size of each station can meet arbitrary
The length of one plant bottom case 10, the length are fixed, and one end fixed interval (FI) is reserved between two neighboring processing stations.
When semiautomatic-mode, plant bottom case 10 is rotated by 90 °, and each station size is 10 width of plant bottom case (width is fixed) at this time, is added
Upper personnel are sitting in the fixed interval (FI) of the width before equipment and each station part.When artificial mode, plant bottom case 10 is withdrawn, and can be rolled over
Folded workbench 8 is opened, and operating personnel work before being sitting in Foldable-operating platform 8.Plant bottom case 10 is logical with assembly line ontology 100
It crosses 10 ＇ of detent mechanism to be located by connecting, then by the promotion and contraction of positioning cylinder 27, drives connecting rod 31 and the control folder of guide rod 32
Pawl 29 is clamped and is opened to positioning column 30, to fix or unclamp plant bottom case 10.
The advantages of assembly line provided by the present invention, is illustrated by taking the new product development of the electronic products such as mobile phone as an example.
New product development is carried out according to following flows：Product design, draw a design, test-manufacture, small lot production and produce in enormous quantities, each stage
The product quantity to be produced is very different, and the requirement to production environment is also different, and conventional way is drawn a design in reality
It tests room to be assembled, test manufacture and small lot production are produced on common assembly line using manual type, are produced in enormous quantities
Just start research and development automatic production line afterwards to be produced, to establish three productions facility and go to complete the test manufacture or life of different phase
Production, waste of resource can not achieve the natural transition of different production phases and production model.And use flowing water provided herein
Line, the importing process of production model and importing period.Since the pedestal of each equipment is standardized, thus product more
It is new that even if the structure division of process equipment cannot be general, but pedestal can be general when regenerating, can so save pedestal cost and
The period that process equipment updates.On the other hand, if some process equipment failure on automatic production line, a hair is led and dynamic complete
Body, the problem of causing the entire production line that can not all use；This assembly line can be switched to manually by automated production in a short time
The pattern of production, to ensure that the production of entire wire body continues to run with, and since the cost of scrap build and upgrading is low, main line
Body and each plant bottom case can be general, so this wire body is idle, the probability of failure is relatively low, equipment benefit is apparent, effectively reduces
The difficulty and risk of automated production line development, cost are relatively low so that can be popularized in an all-round way in large, medium and small enterprise.
In conclusion a kind of assembly line of compatible a variety of production models provided herein, be it is a kind of it is flexible, low at
This and basic wire body and the close production line of common manual work assembly line, can make first as artificial production line
With secondly because this assembly line is easy to, single automation equipment is accurate, quickly splices, and to replace part artificial, realizes artificial
Production and the equipment pattern that produces and deposit, herein under the premise of, be constantly progressive to develop with either simplex station automatic technology
These equipment, are then quickly added in assembly line, realize by pure artificial production by automation equipment that is more ripe, stablizing
Natural transition of the line to automatic production line, centre need not remake new wire body, and upgrade in production, few to occupy life
Produce the time, saved a large amount of manufacturing cost and time cost, and effectively avoid quickly, be introduced directly into caused by full-automation
Risk.Secondly, when some automation equipment on production line breaks down, can also carry out replacement in a short time can be just in new
The automation equipment being often used, certainly also can be directly using being manually responsible for the production of this station again.Producing line and each equipment
The Mechanical Bus interface and electric bus interface of docking do normalized by definition, it can be achieved that equipment plug and play, same production
On line, the equipment progress sequence of different station exchanges also the becoming easily to complete of the task.
The foregoing is a further detailed description of the present application in conjunction with specific implementation manners, and it cannot be said that this Shen
Specific implementation please is confined to these explanations.For those of ordinary skill in the art to which this application belongs, it is not taking off
Under the premise of conceiving from the present application, a number of simple deductions or replacements can also be made.
Claims (10)
1. a kind of assembly line of compatible a variety of production models, including assembly line ontology, which is characterized in that further include picking and placeing fixture
Elevator, the assembly line ontology include the upper layer transport mechanism for transmitting fixture, and the lower layer for the empty fixture that flows back passes
Transfer mechanism；The fixture is used for clamping workpiece；The both ends of the assembly line ontology are respectively equipped with the first elevator and the second lifting
Machine, first elevator are used to transmit the empty fixture that flows back on lower layer's transmission mechanism to upper layer transmission mechanism, described second liter
Drop machine is for transmitting the fixture transmitted in upper layer transport mechanism to lower layer's transmission mechanism；The fixture elevator that picks and places is for transmitting
The empty fixture to flow back on lower layer's transmission mechanism to upper layer transmission mechanism, and/or, transmit the fixture transmitted in upper layer transport mechanism extremely
Lower layer's transmission mechanism；The one or both sides of the assembly line ontology are equipped with multiple processing stations, and part processing stations or whole add
The size of work station picks and places fixture elevator described in can accommodating.
2. the assembly line of compatible a variety of production models as described in claim 1, which is characterized in that set on the processing stations
It is equipped with Foldable-operating platform.
3. the assembly line of compatible a variety of production models as described in claim 1, which is characterized in that one or more processing work
It is provided with plant bottom case and at least a detent mechanism on position；The plant bottom case is for carrying process equipment；The detent mechanism
For the plant bottom case to be fixed on the assembly line ontology or ground.
4. the assembly line of compatible a variety of production models as claimed in claim 3, which is characterized in that further include mechanism for picking,
The mechanism for picking includes barrier assembly and manipulator；The barrier assembly is for stopping the fixture so that it stops movement；
The manipulator is used to stop the workpiece transfer on mobile fixture to corresponding station, and/or, by the workpiece on station
It is transferred to and stops on mobile fixture.
5. the assembly line of compatible a variety of production models as claimed in claim 4, which is characterized in that the upper layer transport mechanism
Top be provided with guide rod, length direction and upper layer transport mechanism the transmission direction of fixture of the guide rod are identical；The blocking
Component is movably disposed on the guide rod, and the length of guide rod is more than the length of a station.
6. the assembly line of compatible a variety of production models as claimed in claim 3, which is characterized in that the detent mechanism includes
Fixed frame for being fixed on assembly line ontology or on ground；It is provided with positioning cylinder and clamping jaw on the fixed frame；It is described
Clamping jaw is clamped under the driving of positioning cylinder or release apparatus pedestal.
7. the assembly line of compatible a variety of production models as claimed in claim 2, which is characterized in that the ruler of each processing stations
The very little equal requirement that can meet process equipment needed for assembly line.
8. the assembly line of compatible a variety of production models as described in claim 1, which is characterized in that further include：Integrated control
System and AGV trolleies；The integrated control system is used for after process equipment breaks down, and output guides instruction to the AGV
Trolley；The AGV trolleies instruct according to the guide for receiving the guide instruction and set the processing broken down
Standby plant bottom case drags.
9. the assembly line of compatible a variety of production models as claimed in claim 3, which is characterized in that the plant bottom case setting
It is useful for the Mechanical Bus interface docked with the process equipment and electrical traces interface；The interface use with needed for assembly line
Each process equipment adaptation standard interface.
10. the assembly line of compatible a variety of production models as described in claim 1, which is characterized in that first elevator
It is belt elevator with the second elevator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810054968.0A CN108372406A (en) | 2018-01-19 | 2018-01-19 | A kind of assembly line of compatible a variety of production models |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810054968.0A CN108372406A (en) | 2018-01-19 | 2018-01-19 | A kind of assembly line of compatible a variety of production models |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108372406A true CN108372406A (en) | 2018-08-07 |
Family
ID=63016540
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810054968.0A Pending CN108372406A (en) | 2018-01-19 | 2018-01-19 | A kind of assembly line of compatible a variety of production models |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108372406A (en) |
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| CN111015235A (en) * | 2019-12-30 | 2020-04-17 | 东风亚普汽车部件有限公司 | Flexible welding assembly line for fuel tank of robot power taking head |
| CN112967008A (en) * | 2021-01-28 | 2021-06-15 | 广东工业大学 | Design method of open architecture flow production line supporting plug and play of equipment |
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