CN108357283B - 一种集成墙面3d套印装饰膜生产工艺 - Google Patents

一种集成墙面3d套印装饰膜生产工艺 Download PDF

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CN108357283B
CN108357283B CN201810087312.9A CN201810087312A CN108357283B CN 108357283 B CN108357283 B CN 108357283B CN 201810087312 A CN201810087312 A CN 201810087312A CN 108357283 B CN108357283 B CN 108357283B
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盛永祥
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Abstract

本发明公开了一种集成墙面3D套印装饰膜生产工艺，材料采用80g‑110g短纤无纺纸、2‑3丝厚度的PET透明膜和水性双阻份低温复合胶，复合模具为60目~120目的凹版网纹辊，复合压为2‑4kg/㎡，车速控制在30‑50m/min，短纤无纺和PET的宽度控制在58cm，复合好后进入烘箱烘干、温度控制在80℃‑100℃之间，本发明提供了一种制成的集成墙面3D套印装饰膜纹理清晰，不易变形的集成墙面3D套印装饰膜生产工艺。

Description

一种集成墙面3D套印装饰膜生产工艺
技术领域
本发明涉及集成墙面领域，更具体涉及一种集成墙面3D套印装饰膜生产工艺。
背景技术
集成墙面表面除了拥有墙纸，涂料所拥有的彩色图案，还有其最大特色就是立体感很强，拥有凹凸感的表面，是墙纸，涂料的换代产品，但是现有的生产工艺存在涂层纹理不清晰，容易变型的问题。
发明内容
针对现有技术的不足，本发明提供了一种制成的集成墙面3D套印装饰膜纹理清晰，不易变形的集成墙面3D套印装饰膜生产工艺。
为实现上述目的，本发明提供了如下技术方案：一种集成墙面3D套印装饰膜生产工艺，包括如下生产步骤：
（1）复合：材料采用80g-110g短纤无纺纸、2-3丝厚度的PET透明膜和水性双阻份低温复合胶，复合模具为60目~120目的凹版网纹辊，复合压为2-4kg/㎡，车速控制在30-50m/min，短纤无纺和PET的宽度控制在58cm，复合好后进入烘箱烘干、温度控制在80℃-100℃之间；
（2）涂离型剂：涂布参数为凹版采用80-100目激光版，烘箱温度为100-120℃，车速30-35m/min；
（3）涂层：压强控制在180-200g/㎡；
（4）印刷：放卷张力：39.2~49N，版间印刷胶轮压力：2-3kg/㎡，版间印刷温度：80-100℃，印刷速度为：35-40m/min；
（5）压纹：温度控制在185-195℃, 胶轮压为20kg/㎡，车速为35-40m/min；
（6）剥离分卷：放卷张力在29.4-39.2N之间，膜收卷张力为9.8-19.6N之间，纸收卷张力在39.2~49N之间；
（7）表层PVC与PVC底膜复合：PVC底膜厚度为7-13丝，压强在100-110 g/㎡，凹版采用80-120目激光版，复合胶采用双阻份水性墙板复合胶；烘箱温度控制在80-120℃，复合速度在35-40m/min，上胶胶辊压力在4-5kg/㎡之间，复合胶轮压力在3-4kg/㎡之间，收卷张力在39.2~49N之间；
（8）分卷分切。
进一步的所述涂层的配方由PVC-450 ：200kg，PVC-440：100kg，PVC-330：60kg，DONP： 140kg，滑石粉：300kg，降粘剂：60kg，钛白粉：25kg，AC发泡剂：3kg，默利A-6：8kg，环氧大豆油：40kg，增白剂：300g，阻燃剂：10kg，依次放入搅拌器搅拌混合40-60分钟而成。
进一步的所述涂层温度控制在135-145℃之间。
进一步的所述涂层的温度区按车速的方向分为A、B、C、D、E五个区，其中A区温度为135℃，B区温度为140℃，C区温度为140℃，D区温度为145℃，E区温度为135℃，所述涂层车速为40-50m/min。
综上所述，通过本发明的技术方案集成墙面3D套印装饰膜纹理清晰，不易变形。
附图说明
图1为本发明一种集成墙面3D套印装饰膜生产工艺的流程框图。
具体实施方式
参照图1对本发明一种集成墙面3D套印装饰膜生产工艺的实施例作进一步说明。
一种集成墙面3D套印装饰膜生产工艺，包括如下生产步骤：复合：材料采用80g-110g短纤无纺纸、2-3丝厚度的PET透明膜和水性双阻份低温复合胶，复合模具为60目~120目的凹版网纹辊，复合压为2-4kg/㎡，车速控制在30-50m/min，短纤无纺和PET的宽度控制在58cm，复合好后进入烘箱烘干、温度控制在80℃-100℃之间；
涂离型剂：涂布参数为凹版采用80-100目激光版，烘箱温度为100-120℃，车速30-35m/min；
涂层：压强控制在180-200g/㎡；
印刷：放卷张力：39.2~49N，版间印刷胶轮压力：2-3 kg/㎡，版间印刷温度：80-100℃，印刷速度为：35-40m/min；
压纹：温度控制在185-195℃, 胶轮压为20kg/㎡，车速为35-40m/min；剥离分卷：放卷张力在29.4-39.2N之间，膜收卷张力为9.8-19.6N之间，纸收卷张力在39.2~49N之间；
表层PVC与PVC底膜复合：PVC底膜厚度为7-13丝，压强在100-110 g/㎡，凹版采用80-120目激光版，复合胶采用双阻份水性墙板复合胶；烘箱温度控制在80-120℃，复合速度在35-40m/min，上胶胶辊压力在4-5kg/㎡之间，复合胶轮压力在3-4kg/㎡之间，收卷张力在39.2~49N之间；
最后分卷分切。
经过试验，得出复合压为2-4kg/㎡时短纤无纺纸和PET透明膜既能被相对压住，也不会压力过大而导致变形，车速控制在30-50m/min，使水性双阻份低温复合胶能保证胶水能黏合短纤无纺纸和PET透明膜，又不会由于速度太慢导致胶水变干失去粘性，在复合时的烘箱温度控制在80-100℃主要是为了使短纤无纺纸和PET透明膜黏合好后不过热变形，水性双阻份低温复合胶也不会干燥太快，在涂离型剂时，烘箱温度控制在100-120℃，可以保证干燥，又不会破坏离型效果，涂层时的压强控制在180-200g/㎡，可以使压纹清晰又不会变形，压纹过程中温度在185-195℃，其中分为185℃，190℃，195℃3个温度区，可以使逐步使压纹烘干，不会由于一下温度过高导致压纹开裂，采用上述技术方案涂层纹理清晰，不易变形。
本实施例中的涂层的配方由PVC-450 ：200kg，PVC-440：100kg，PVC-330：60kg，DONP： 140kg，滑石粉：300kg，降粘剂：60kg，钛白粉：25kg，AC发泡剂：3kg，默利A-6：8kg，环氧大豆油：40kg，增白剂：300g，阻燃剂：10kg，依次放入搅拌器搅拌混合40-60分钟而成，通过上述技术方案得出的涂层质量好，不易开裂，同时具有阻燃的功能。
本实施例中的涂层温度控制在135-145℃之间，此温度下的涂层效果最佳，结合性好。
本实施例中的涂层的温度区按车速的方向分为A、B、C、D、E五个区，其中A区温度为135℃，B区温度为140℃，C区温度为140℃，D区温度为145℃，E区温度为135℃，所述涂层车速为40-50m/min，温度逐渐变高到逐渐变低的过程可以确保其纹理清晰。
以上所述仅是本发明的优选实施方式，本发明的保护范围并不仅局限于上述实施例，凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理前提下的若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。

Claims (4)

1.一种集成墙面3D套印装饰膜生产工艺，其特征在于：包括如下生产步骤：
（1）复合：材料采用80g-110g短纤无纺纸、2-3丝厚度的PET透明膜和水性双阻份低温复合胶，复合模具为60目~120目的凹版网纹辊，复合压为2-4kg/㎡，车速控制在30-50m/min，短纤无纺和PET的宽度控制在58cm，复合好后进入烘箱烘干、温度控制在80℃-100℃之间；
（2）涂离型剂：涂布参数为凹版采用80-100目激光版，烘箱温度为100-120℃，车速30-35m/min；
（3）涂层：压强控制在180-200g/㎡；
（4）印刷：放卷张力：39.2~49N，版间印刷胶轮压力：2-3 kg/㎡，版间印刷温度：80-100℃，印刷速度为：35-40m/min；
（5）压纹：温度控制在185-195℃, 胶轮压为20kg/㎡，车速为35-40m/min；
（6）剥离分卷：放卷张力在29.4-39.2N之间，膜收卷张力为9.8-19.6N之间，纸收卷张力在39.2~49N之间；
（7）表层PVC与PVC底膜复合：PVC底膜厚度为7-13丝，压强在100-110 g/㎡，凹版采用80-120目激光版，复合胶采用双阻份水性墙板复合胶；烘箱温度控制在80-120℃，复合速度在35-40m/min，上胶胶辊压力在4-5kg/㎡之间，复合胶轮压力在3-4kg/㎡之间，收卷张力在39.2~49N之间；
（8）分卷分切。
2.根据权利要求1所述的一种集成墙面3D套印装饰膜生产工艺，其特征在于：所述涂层的配方由PVC-450 ：200kg，PVC-440：100kg，PVC-330：60kg，DONP： 140kg，滑石粉：300kg，降粘剂：60kg，钛白粉：25kg，AC发泡剂：3kg，默利A-6：8kg，环氧大豆油：40kg，增白剂：300g，阻燃剂：10kg，依次放入搅拌器搅拌混合40-60分钟而成。
3.根据权利要求1所述的一种集成墙面3D套印装饰膜生产工艺，其特征在于：所述涂层温度控制在135-145℃之间。
4.根据权利要求3所述的一种集成墙面3D套印装饰膜生产工艺，其特征在于：所述涂层的温度区按车速的方向分为A、B、C、D、E五个区，其中A区温度为135℃，B区温度为140℃，C区温度为140℃，D区温度为145℃，E区温度为135℃，所述涂层车速为40-50m/min。
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