CN108356719A - A kind of ceramic corundum grinding belt - Google Patents

A kind of ceramic corundum grinding belt Download PDF

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Publication number
CN108356719A
CN108356719A CN201810229792.8A CN201810229792A CN108356719A CN 108356719 A CN108356719 A CN 108356719A CN 201810229792 A CN201810229792 A CN 201810229792A CN 108356719 A CN108356719 A CN 108356719A
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CN
China
Prior art keywords
layer
enhancement layer
ceramic corundum
glass enhancement
glass
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Granted
Application number
CN201810229792.8A
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Chinese (zh)
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CN108356719B (en
Inventor
杨建华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHANGZHOU KINGCATTLE ABRASIVES Co Ltd
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CHANGZHOU KINGCATTLE ABRASIVES Co Ltd
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Priority to CN201810229792.8A priority Critical patent/CN108356719B/en
Publication of CN108356719A publication Critical patent/CN108356719A/en
Application granted granted Critical
Publication of CN108356719B publication Critical patent/CN108356719B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • B24D11/02Backings, e.g. foils, webs, mesh fabrics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • B32B3/085Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts spaced apart pieces on the surface of a layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/10Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2413/00Belts

Abstract

The invention belongs to grinding tool technical fields, more particularly to a kind of ceramic corundum grinding belt, including matrix, Ceramic corundum abrasive on matrix, the matrix includes the substrate layer of high intensity, the glass enhancement layer being attached on substrate layer tow sides, glass enhancement layer is connected by extending to interweave to the glass fiber yarn inside substrate layer with interweaving with substrate layer, the Ceramic corundum abrasive is bonded in by adhesive on the positive glass enhancement layer of substrate layer, the positive glass enhancement layer of substrate layer is equipped with protection pile layer, the protection suede that protection pile layer is adhered to by several on glass enhancement layer is constituted, suede surface is protected to be coated with the protective rubber of heat molten type, protection suede is uniformly dispersed between Ceramic corundum abrasive, intensity is high, it is not easy to wear, with longer service life.

Description

A kind of ceramic corundum grinding belt
Technical field
The invention belongs to grinding tool technical fields, and in particular to a kind of ceramic corundum grinding belt.
Background technology
Ceramic corundum abrasive product is a kind of novel grinding tool occurred in recent years, it has, and abrasive dust is efficient, is ground Therefore the advantages that performance is stable, grinding accuracy is good and service life is long can meet various high density materials and metal, alloy Grinding and polishing.The ceramic corundum mill general structure of product is Ceramic corundum abrasive, adheres to the matrix of the abrasive material, and abrasive material is viscous It is connected on matrix.In grinding, a large amount of heat will produce, heat can lead to the falling off of abrasive material, the accelerated wear test of matrix, matrix Intensity it is low, easily torn after being hit in grinding, cause the of low quality of grinding face.
Invention content
The technical problem to be solved by the present invention is in view of the foregoing drawbacks, provide a kind of ceramic corundum grinding belt, intensity Height, it is not easy to wear, there is longer service life.
The technical solution adopted by the present invention to solve the technical problems is as follows:
A kind of ceramic corundum grinding belt, including the Ceramic corundum abrasive on matrix, matrix, the matrix include high-strength The substrate layer of degree, the glass enhancement layer being attached on substrate layer tow sides, glass enhancement layer arrive substrate layer by extending to interweave Internal glass fiber yarn interweaves with substrate layer to be connected, and the Ceramic corundum abrasive is bonded in the positive glass of substrate layer by adhesive On fine enhancement layer, the positive glass enhancement layer of substrate layer is equipped with protection pile layer, and protection pile layer is adhered to glass by several and adds Protection suede on strong layer is constituted, and protection suede surface is coated with the protective rubber of heat molten type, and protection suede is uniformly dispersed in ceramic corundum Between abrasive material, the structure of matrix is greatly reinforced by the positive and negative glass enhancement layer being arranged, and improves resisting and to impact to impact Balanced dispersion ability, adiabatic gum adhesive layer slows down the transmission of heat matrix, base further increased while protecting matrix The intensity of body, protective layer are ground with abrasive material synchronous consumption, form the safeguard structure of compact structure, anti-clogging during use, Anti- burning effect is more preferable, extends abrasive band service life, promotes to improve grinding quality.
Further, the glass enhancement layer is made of glass fiber yarn in honeycomb braiding, and glass enhancement layer includes setting In the positive front glass enhancement layer of substrate layer, reverse side glass enhancement layer in substrate layer reverse side, front glass enhancement layer are set Thickness be more than the thickness of reverse side glass enhancement layer, the Ceramic corundum abrasive is bonded in front glass by adhesive and reinforces On layer, intensity is high, has to impacting preferable dispersion performance.
Further, the tip of the protection suede is not higher than the upper end of Ceramic corundum abrasive.
Further, the protective rubber by stearate, paraffin, EVA resin, antioxidant according to mass ratio 100:1 ~6:3~6:1~4 composition of proportions.
Further, the front glass enhancement layer is equipped with multiple pits for being embedded Ceramic corundum abrasive, and ceramics are just Beautiful abrasive material one end opposite with front glass enhancement layer is embedded in pit, and adhesive is coated in pit.
Further, the glass reinforces the 1/3-3/4 that layer thickness is base material layer thickness.
Further, the front glass reinforces layer surface equipped with heat-insulated adhesive layer, and the protection suede is close to just The bottom end of face glass enhancement layer is embedded in adiabatic gum adhesive layer.
Further, the adiabatic gum adhesive layer is changed by phenolic resin adhesive, Heveatex, polyphosphate FST Property agent, polyol crosslink agent, flake asbestos in mass ratio be 100:1~10:1~15:0.5~3:0.5~3 composition of proportions.
The beneficial effects of the invention are as follows:Using the above scheme, the structure of matrix by the positive and negative glass enhancement layer that is arranged significantly Reinforce, improve to impact resist and the ability of balanced dispersion to impact, adiabatic gum adhesive layer slow down heat matrix It transmits, the intensity of matrix is further increased while protecting matrix, protective layer is ground with abrasive material synchronous consumption, forms compact structure Safeguard structure, the anti-clogging, anti-burning effect during use are more preferable, extend abrasive band service life, promote improve grinding matter Amount.
Description of the drawings
Through the following detailed description taken in conjunction with the accompanying drawings, present invention objects, features and advantages above-mentioned and other will become Obviously.
Fig. 1 is the schematic cross-section of one embodiment of the present invention.
Fig. 2 is the schematic cross-section that suede is protected in the present invention.
Wherein:1 is Ceramic corundum abrasive, and 2 be substrate layer, and 3 be front glass enhancement layer, and 31 be reverse side glass enhancement layer, 32 be pit, and 4 be adiabatic gum adhesive layer, and 5 be protection suede, and 6 be protective rubber.
Specific implementation mode
The present invention will be further described below in conjunction with the accompanying drawings.
Embodiment 1:Shown in referring to Fig.1, a kind of ceramic corundum grinding belt, including the ceramic corundum mill on matrix, matrix Material 1, matrix includes the substrate layer 2 of high intensity, the glass enhancement layer that is attached on 2 tow sides of substrate layer, glass enhancement layer by Glass fiber in honeycomb braiding be made, glass enhancement layer include setting 2 positive front glass enhancement layer 3 of substrate layer, Reverse side glass enhancement layer 31 in 2 reverse side of substrate layer is set, the thickness of front glass enhancement layer 3 is the half of 2 thickness of substrate layer, The thickness of reverse side glass enhancement layer 31 is the half of the thickness of front glass enhancement layer 3, front glass enhancement layer 3, reverse side glass Enhancement layer 31 is connected by extending the glass fiber yarn to interweave to inside substrate layer 2 with the intertexture of substrate layer 2, and positive and negative glass is reinforced The setting of layer greatly strengthens the intensity of substrate layer 2, and substrate layer selects the braiding emery cloth of high intensity, cooperation honeycomb braiding system At glass enhancement layer greatly improve matrix reply impact when buffer capacity, by impact it is balanced disperse, reduce damage Bad, thickness setting is reasonable, and matrix is made to have preferable flexibility, intensity.
Ceramic corundum abrasive 1 is bonded in by heat-insulated adhesive on front glass enhancement layer 3, on front glass enhancement layer 3 Equipped with multiple pits 32 for being embedded Ceramic corundum abrasive 1, the one end opposite with front glass enhancement layer 3 of Ceramic corundum abrasive 32 is embedding It is located in pit 32, the heat-insulated adhesive of coating in pit 32, heat-insulated adhesive forms adiabatic gum on 3 surface of front glass enhancement layer Adhensive layer 4, adiabatic gum adhesive layer is by phenolic resin adhesive, Heveatex, polyphosphate FST modifying agent, polyol crosslink Agent, flake asbestos are 100 in mass ratio:1:7:3:2 composition of proportions is additionally provided with protection pile layer on front glass enhancement layer 3, protects The protection suede 5 that pile layer is adhered to by several on front glass enhancement layer 3 is constituted, and with reference to Fig. 2,5 surface of protection suede is coated with heat The protective rubber 6 of molten type, protection suede 5 are uniformly dispersed between Ceramic corundum abrasive 1, and suede 5 is alternate with Ceramic corundum abrasive 1 sets for protection It sets, the tip of protection suede 5 is less than the upper end of Ceramic corundum abrasive 1, and protective rubber 6 is by stearate, paraffin, EVA resin, anti-oxidant Agent is according to mass ratio 100:5:4:5 composition of proportions, protection suede 5 are embedded close to the bottom end of front glass enhancement layer 3 in adiabatic gum In adhesive layer 4, adiabatic gum adhesive layer 4 forms the enhancement layer to abrasive material, protection suede, strengthens stability, slows down due to grinding It is caused to fall off, prolong the service life, barrier grinding transmission of the heat to matrix of adiabatic gum adhesive layer 4 reduces by 4 heats to matrix The influence of intensity makes matrix strength keep preferable intensity, slows down abrasion, and protective rubber 6 melts in grinding to be made, abrasive band surface knot Structure is finer and close, and the anti-clogging, anti-burning effect during use are more preferable, slows down Grain Falling Off, the protection pile layer for protecting suede to constitute, Protective rubber 6 is set to disperse uniform, the structure for forming protective layer when grinding is finer and close, protects the structure of suede that can delay disappearing for protective rubber Consumption, makes protective rubber with playing a role always in the grinding of abrasive grain, plays better protective effect, extends abrasive band service life, promotees Make raising grinding quality.
Embodiment 2:Referring to Fig.1, a kind of ceramic corundum grinding belt, including the Ceramic corundum abrasive 1 on matrix, matrix, The glass enhancement layer that matrix includes the substrate layer 2 of high intensity, is attached on 2 tow sides of substrate layer, glass enhancement layer is by glass Filament is made in honeycomb braiding, and glass enhancement layer includes setting in 2 positive front glass enhancement layer 3 of substrate layer, setting In the reverse side glass enhancement layer 31 of 2 reverse side of substrate layer, the thickness of front glass enhancement layer 3 is the 3/4 of 2 thickness of substrate layer, reverse side The thickness of glass enhancement layer 31 is the half of the thickness of front glass enhancement layer 3, and front glass enhancement layer 3, reverse side glass are reinforced Layer 31 is interweaved connection by extending to interweave to glass fiber yarn and the substrate layer 2 inside substrate layer 2, positive and negative glass enhancement layer The intensity for greatly strengthening substrate layer 2 is set, and substrate layer selects the braiding emery cloth of high intensity, coordinates made of honeycomb braiding Glass enhancement layer greatly improves buffer capacity when matrix reply impact, and impact equilibrium disperse, and reduces damage, thick Degree setting is reasonable, and matrix is made to have preferable flexibility, intensity.
Ceramic corundum abrasive 1 is bonded in by heat-insulated adhesive on front glass enhancement layer 3, on front glass enhancement layer 3 Equipped with multiple pits 32 for being embedded Ceramic corundum abrasive 1, the one end opposite with front glass enhancement layer 3 of Ceramic corundum abrasive 32 is embedding It is located in pit 32, the heat-insulated adhesive of coating in pit 32, heat-insulated adhesive forms adiabatic gum on 3 surface of front glass enhancement layer Adhensive layer 4, adiabatic gum adhesive layer is by phenolic resin adhesive, Heveatex, polyphosphate FST modifying agent, polyol crosslink Agent, flake asbestos are 100 in mass ratio:9:15:3:3 composition of proportions, adiabatic gum adhesive layer have preferable caking property, heat-insulated Property, while meeting abrasive grain bonding, thermal insulation layer can be formed, weakens transmission of the heat to matrix, is also set on front glass enhancement layer 3 There are protection pile layer, the protection suede 5 that protection pile layer is adhered to by several on front glass enhancement layer 3 to constitute, with reference to Fig. 2, protection 5 surface of suede is coated with the protective rubber 6 of heat molten type, and protection suede 5 is uniformly dispersed between Ceramic corundum abrasive 1, protection suede 5 and ceramics 1 alternate setting of corundum abrasive protects the tip of suede 5 concordant with the upper end of Ceramic corundum abrasive 1, and protective rubber 6 is by stearate, stone Wax, EVA resin, antioxidant are according to mass ratio 100:4:4:5 composition of proportions, protection suede 5 is close to front glass enhancement layer 3 Bottom end is embedded in adiabatic gum adhesive layer 4, and adiabatic gum adhesive layer 4 forms the enhancement layer to abrasive material, protection suede, strengthens firm Property, it slows down and falls off caused by grinding, prolong the service life, barrier grinding biography of the heat to matrix of adiabatic gum adhesive layer 4 It passs, reduces influence of 4 heats to matrix strength, so that matrix strength is kept preferable intensity, slow down abrasion, protective rubber 6 is being ground Shi Ronghua makes, and abrasive band surface texture is finer and close, and the anti-clogging, anti-burning effect during use are more preferable, slow down Grain Falling Off, prevents The protection pile layer that suede is constituted is protected, so that protective rubber 6 is disperseed uniform, the structure for forming protective layer when grinding is finer and close, protects suede Structure can delay the consumption of protective rubber, make protective rubber with playing a role always in the grinding of abrasive grain, play better protective effect, Extend abrasive band service life, promotes to improve grinding quality.
The above is only presently preferred embodiments of the present invention, not does limitation in any form to the present invention, it is every according to According to any simple modification, equivalent variations made by above example, each falling within the guarantor of the present invention in the technical spirit of the present invention Within the scope of shield.

Claims (8)

1. a kind of ceramic corundum grinding belt, including the Ceramic corundum abrasive on matrix, matrix, which is characterized in that the base The glass enhancement layer that body includes the substrate layer of high intensity, is attached on substrate layer tow sides, glass enhancement layer, which passes through to extend, to be handed over It knits the glass fiber yarn inside substrate layer to connect with substrate layer intertexture, the Ceramic corundum abrasive is bonded in base material by adhesive On the positive glass enhancement layer of layer, the positive glass enhancement layer of substrate layer is equipped with protection pile layer, and protection pile layer is glued by several The protection suede being attached on glass enhancement layer is constituted, and protection suede surface is coated with the protective rubber of heat molten type, and protection suede uniformly disperses Between Ceramic corundum abrasive.
2. a kind of ceramic corundum grinding belt according to claim 1, which is characterized in that the glass enhancement layer is by glass Fibril is made in honeycomb braiding, and glass enhancement layer includes being arranged in the positive front glass enhancement layer of substrate layer, being arranged in base The reverse side glass enhancement layer of material layer reverse side, the thickness of front glass enhancement layer is more than the thickness of reverse side glass enhancement layer, described Ceramic corundum abrasive is bonded in by adhesive on the glass enhancement layer of front.
3. a kind of ceramic corundum grinding belt according to claim 1, which is characterized in that the tip of the protection suede is not Higher than the upper end of Ceramic corundum abrasive.
4. a kind of ceramic corundum grinding belt according to claim 1, which is characterized in that the protective rubber is by stearic acid Salt, paraffin, EVA resin, antioxidant are according to mass ratio 100:1~6:3~6:1~4 composition of proportions.
5. a kind of ceramic corundum grinding belt according to claim 2, which is characterized in that the front glass enhancement layer Multiple pits for being embedded Ceramic corundum abrasive are equipped with, Ceramic corundum abrasive one end opposite with front glass enhancement layer is embedded In pit, adhesive is coated in pit.
6. a kind of ceramic corundum grinding belt according to claim 1, which is characterized in that the glass reinforces layer thickness For the 1/3-3/4 of base material layer thickness.
7. a kind of ceramic corundum grinding belt according to claim 2, which is characterized in that the front glass enhancement layer Surface is equipped with heat-insulated adhesive layer, and the protection suede is embedded close to the bottom end of front glass enhancement layer in adiabatic gum adhesive layer It is interior.
8. a kind of ceramic corundum grinding belt according to claim 7, which is characterized in that the adiabatic gum adhesive layer by Phenolic resin adhesive, Heveatex, polyphosphate FST modifying agent, polyol crosslink agent, flake asbestos are 100 in mass ratio: 1~10:1~15:0.5~3:0.5~3 composition of proportions.
CN201810229792.8A 2018-03-20 2018-03-20 Ceramic corundum grinding abrasive belt Active CN108356719B (en)

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