CN108356719B - Ceramic corundum grinding abrasive belt - Google Patents

Ceramic corundum grinding abrasive belt Download PDF

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Publication number
CN108356719B
CN108356719B CN201810229792.8A CN201810229792A CN108356719B CN 108356719 B CN108356719 B CN 108356719B CN 201810229792 A CN201810229792 A CN 201810229792A CN 108356719 B CN108356719 B CN 108356719B
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China
Prior art keywords
glass fiber
layer
protective
substrate
ceramic corundum
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CN201810229792.8A
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Chinese (zh)
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CN108356719A (en
Inventor
杨建华
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Changzhou Kingcattle Abrasives Co ltd
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Changzhou Kingcattle Abrasives Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • B24D11/02Backings, e.g. foils, webs, mesh fabrics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • B32B3/085Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts spaced apart pieces on the surface of a layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/10Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2413/00Belts

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

The invention belongs to the technical field of grinding tools, and particularly relates to a ceramic corundum abrasive belt, which comprises a substrate and ceramic corundum abrasive materials on the substrate, wherein the substrate comprises a high-strength substrate layer and glass fiber reinforcing layers attached to the front surface and the back surface of the substrate layer, the glass fiber reinforcing layers are connected with the substrate layer in an interweaving way through glass fiber filaments extending and interweaving to the inside of the substrate layer, the ceramic corundum abrasive materials are adhered to the glass fiber reinforcing layers on the front surface of the substrate layer through adhesives, the glass fiber reinforcing layers on the front surface of the substrate layer are provided with protective velvet layers, the protective velvet layers are formed by a plurality of protective velvet layers adhered to the glass fiber reinforcing layers, the surfaces of the protective velvet layers are coated with hot-melt protective adhesive, the protective velvet is uniformly dispersed among the ceramic corundum abrasive materials, the strength is high, the wear is difficult, and the service life is prolonged.

Description

Ceramic corundum grinding abrasive belt
Technical Field
The invention belongs to the technical field of grinding tools, and particularly relates to a ceramic corundum grinding abrasive belt.
Background
The ceramic corundum abrasive material product is a novel grinding tool in recent years, has the advantages of high grinding efficiency, stable grinding performance, good grinding precision, long service life and the like, and can meet the grinding and polishing processing of various high-density materials, metals and alloys. The ceramic corundum abrasive product has the general structure of ceramic corundum abrasive and a matrix attached with the abrasive, and the abrasive is adhered to the matrix. During grinding, a large amount of heat is generated, the heat can cause the falling of the abrasive and the accelerated abrasion of the matrix, the strength of the matrix is low, the matrix is easy to tear after being impacted during grinding, and the quality of the grinding surface is low.
Disclosure of Invention
Aiming at the defects, the invention provides the ceramic corundum grinding abrasive belt which has high strength, is not easy to wear and has longer service life.
The technical scheme adopted for solving the technical problems is as follows:
The utility model provides a ceramic corundum abrasive belt, includes the base member, ceramic corundum abrasive material on the base member, the base member include high strength substrate layer, attach the glass fiber enhancement layer on the positive and negative both sides of substrate layer, glass fiber enhancement layer interweaves through extending the glass fiber silk that interweaves to substrate layer inside and is connected with the substrate layer interweaves, ceramic corundum abrasive material bond on the positive glass fiber enhancement layer of substrate layer through the gluing agent, be equipped with the protection fine hair layer on the positive glass fiber enhancement layer of substrate layer, the protection fine hair layer comprises the protection fine hair of a plurality of adhesion on the glass fiber enhancement layer, the protection fine hair surface coating has the protection gluing of hot melt, the even dispersion of protection fine hair is between ceramic corundum abrasive material, the structure of base member is strengthened by the positive, anti-glass fiber enhancement layer of setting greatly, the transmission of heat base member has been slowed down to the resistance of impact, the intensity of further improving the base member when protecting the base member, the protection layer is along with the synchronous consumption of abrasive material, forms the compact protective structure, the blocking in the use, the protection effect is better, the abrasive belt life is promoted to the abrasive belt life.
Further, the glass fiber reinforcing layer is made by weaving glass fiber filaments in a honeycomb shape, the glass fiber reinforcing layer comprises a front glass fiber reinforcing layer arranged on the front side of the substrate layer and a back glass fiber reinforcing layer arranged on the back side of the substrate layer, the thickness of the front glass fiber reinforcing layer is larger than that of the back glass fiber reinforcing layer, and the ceramic corundum abrasive is bonded on the front glass fiber reinforcing layer through an adhesive, so that the ceramic corundum abrasive has high strength and good dispersion performance on impact.
Furthermore, the tip end of the protective velvet is not higher than the upper end of the ceramic corundum abrasive.
Furthermore, the protective adhesive consists of stearate, paraffin, EVA resin and antioxidant according to the mass ratio of 100:1-6:3-6:1-4.
Further, the front glass fiber reinforced layer is provided with a plurality of pits embedded with ceramic corundum abrasive materials, one end of the ceramic corundum abrasive materials, which is opposite to the front glass fiber reinforced layer, is embedded in the pits, and the pits are coated with adhesive.
Further, the thickness of the glass fiber reinforced layer is 1/3-3/4 of the thickness of the base material layer.
Further, the surface of the front glass fiber reinforced layer is provided with a heat insulation adhesive layer, and the bottom end, close to the front glass fiber reinforced layer, of the protective velvet is embedded in the heat insulation adhesive layer.
Further, the heat-insulating adhesive layer is prepared from phenolic resin adhesive, natural latex, polyphosphate FST modifier, polyol cross-linking agent and asbestos powder according to the mass ratio of 100:1 to 10:1 to 15:0.5 to 3:0.5 to 3.
The beneficial effects of the invention are as follows: by adopting the scheme, the structure of the matrix is greatly reinforced by the arranged positive and negative glass fiber reinforcing layers, the resistance to impact and the balanced dispersion capacity to the impact are improved, the heat-insulating adhesive layer slows down the transmission of the heat matrix, the strength of the matrix is further improved while the matrix is protected, the protective layer is ground along with the synchronous consumption of the abrasive materials, a compact protective structure is formed, the anti-blocking and burn-preventing effects in the use process are better, the service life of the abrasive belt is prolonged, and the grinding quality is promoted to be improved.
Drawings
The foregoing and other objects, features, and advantages of the invention will become apparent from the following detailed description taken in conjunction with the accompanying drawings.
FIG. 1 is a schematic cross-sectional view of one embodiment of the present invention.
Fig. 2 is a schematic cross-sectional view of a protective fleece according to the present invention.
Wherein: the ceramic corundum abrasive material 1, the substrate layer 2, the front glass fiber reinforced layer 3, the back glass fiber reinforced layer 31, the pits 32, the heat insulation adhesive layer 4, the protective velvet 5 and the protective adhesive 6.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Example 1: referring to fig. 1, a ceramic corundum abrasive belt comprises a substrate and ceramic corundum abrasive materials 1 on the substrate, wherein the substrate comprises a high-strength substrate layer 2 and glass fiber reinforcing layers attached to the front side and the back side of the substrate layer 2, the glass fiber reinforcing layers are formed by weaving glass fiber yarns in a honeycomb shape, each glass fiber reinforcing layer comprises a front glass fiber reinforcing layer 3 arranged on the front side of the substrate layer 2 and a back glass fiber reinforcing layer 31 arranged on the back side of the substrate layer 2, the thickness of the front glass fiber reinforcing layer 3 is half of the thickness of the substrate layer 2, the thickness of the back glass fiber reinforcing layer 31 is half of the thickness of the front glass fiber reinforcing layer 3, the front glass fiber reinforcing layer 3 and the back glass fiber reinforcing layer 31 are all connected with the substrate layer 2 in a interweaving mode through glass fiber yarns extending and interweaving mode, the strength of the substrate layer 2 is greatly enhanced, the substrate layer adopts high-strength woven abrasive cloth in cooperation with the honeycomb-shaped woven glass fiber reinforcing layers, the buffer capacity of the substrate during impact balance is greatly improved, the impact balance is dispersed, the thickness is reduced, and the substrate has reasonable strength and flexibility.
The ceramic corundum abrasive material 1 is adhered to the front glass fiber reinforced layer 3 through a heat insulation adhesive, a plurality of pits 32 embedded with the ceramic corundum abrasive material 1 are formed in the front glass fiber reinforced layer 3, one ends, opposite to the front glass fiber reinforced layer 3, of the ceramic corundum abrasive material 32 are embedded in the pits 32, heat insulation adhesive is coated in the pits 32, a heat insulation adhesive layer 4 is formed on the surface of the front glass fiber reinforced layer 3 through the heat insulation adhesive, and the heat insulation adhesive layer is prepared from phenolic resin adhesive, natural latex, polyphosphate FST modifier, polyol crosslinking agent and asbestos powder according to the mass ratio of 100:1:7:3:2, a protective velvet layer is further arranged on the front glass fiber reinforced layer 3, the protective velvet layer is composed of a plurality of protective velvet 5 adhered to the front glass fiber reinforced layer 3, referring to figure 2, the surface of the protective velvet 5 is coated with hot-melt protective adhesive 6, the protective velvet 5 is uniformly dispersed among the ceramic corundum abrasive materials 1, the protective velvet 5 and the ceramic corundum abrasive materials 1 are alternately arranged, the tip end of the protective velvet 5 is lower than the upper end of the ceramic corundum abrasive materials 1, the protective adhesive 6 is composed of stearate, paraffin, EVA resin and antioxidant according to the mass ratio of 100:5:4:5, the bottom end of the protective velvet 5 close to the front glass fiber reinforced layer 3 is embedded in the heat insulation adhesive layer 4, the heat insulation adhesive layer 4 forms a reinforced layer for the abrasive materials and the protective velvet, the stability is enhanced, the grinding-caused falling-off is slowed down, the service life is prolonged, the heat-insulating adhesive layer 4 blocks the transmission of grinding heat to the matrix, the influence of the heat quantity 4 on the matrix strength is reduced, the matrix strength is kept to be better strength, the abrasion is slowed down, the protective adhesive 6 melts when in grinding, the surface structure of the abrasive belt is more compact, the anti-blocking and burn-preventing effects in the use process are better, the falling-off of abrasive particles is slowed down, the protective velvet layer formed by protective velvet is uniformly dispersed, the protective adhesive 6 is uniformly dispersed, the protective layer is more compact in structure, the consumption of the protective velvet can be delayed by the protective velvet structure, the protective adhesive always plays a role in grinding along with the abrasive particles, the better protective effect is played, the service life of the abrasive belt is prolonged, and the grinding quality is promoted to be improved.
Example 2: referring to fig. 1, a ceramic corundum abrasive belt comprises a substrate and ceramic corundum abrasive materials 1 on the substrate, wherein the substrate comprises a high-strength substrate layer 2 and glass fiber reinforcing layers attached to the front side and the back side of the substrate layer 2, the glass fiber reinforcing layers are formed by weaving glass fiber yarns in a honeycomb shape, each glass fiber reinforcing layer comprises a front glass fiber reinforcing layer 3 arranged on the front side of the substrate layer 2 and a back side glass fiber reinforcing layer 31 arranged on the back side of the substrate layer 2, the thickness of the front side glass fiber reinforcing layer 3 is 3/4 of the thickness of the substrate layer 2, the thickness of the back side glass fiber reinforcing layer 31 is half of the thickness of the front side glass fiber reinforcing layer 3, the front side glass fiber reinforcing layer 3 and the back side glass fiber reinforcing layer 31 are all connected with the substrate layer 2 in a interweaving mode through glass fiber yarns extending and interweaving mode, the strength of the substrate layer 2 is greatly enhanced, the substrate layer adopts high-strength woven abrasive cloth in a honeycomb shape, the glass fiber reinforcing layers made in cooperation with the honeycomb shape greatly improves the buffering capacity of the substrate when the substrate is used for coping with impact, the impact is dispersed, the thickness is reduced, the thickness is set reasonably, and the substrate has high flexibility.
The ceramic corundum abrasive material 1 is adhered to the front glass fiber reinforced layer 3 through a heat insulation adhesive, a plurality of pits 32 embedded with the ceramic corundum abrasive material 1 are formed in the front glass fiber reinforced layer 3, one ends, opposite to the front glass fiber reinforced layer 3, of the ceramic corundum abrasive material 32 are embedded in the pits 32, heat insulation adhesive is coated in the pits 32, a heat insulation adhesive layer 4 is formed on the surface of the front glass fiber reinforced layer 3 through the heat insulation adhesive, and the heat insulation adhesive layer is prepared from phenolic resin adhesive, natural latex, polyphosphate FST modifier, polyol crosslinking agent and asbestos powder according to the mass ratio of 100:9:15:3:3, the heat insulation adhesive layer has better cohesiveness and heat insulation, and can form a heat insulation layer to weaken the heat transfer to a matrix when meeting the requirement of abrasive particle adhesion, the front glass fiber reinforcing layer 3 is also provided with a protective velvet layer, the protective velvet layer is composed of a plurality of protective velvet 5 adhered on the front glass fiber reinforcing layer 3, the surface of the protective velvet 5 is coated with hot-melt protective adhesive 6 referring to fig. 2, the protective velvet 5 is uniformly dispersed among the ceramic corundum abrasive materials 1, the protective velvet 5 and the ceramic corundum abrasive materials 1 are alternately arranged, the tip ends of the protective velvet 5 are level with the upper ends of the ceramic corundum abrasive materials 1, the protective adhesive 6 is composed of stearate, paraffin, EVA resin and antioxidant according to the mass ratio of 100:4:4:5, the bottom end of the protective velvet 5, which is close to the front glass fiber reinforcing layer 3, is embedded in the heat insulation adhesive layer 4, the heat-insulating adhesive layer 4 forms the enhancement layer to abrasive material, protection fine hair, the steadiness has been strengthened, the drop that leads to because of the grinding has been slowed down, increase of service life, the heat-insulating adhesive layer 4 separation grinding heat is to the transmission of base member, reduce 4 heat to the influence of base member intensity, make base member intensity keep better intensity, slow down wearing and tearing, protection rubber 6 melts when the grinding and makes, abrasive belt surface structure is denser, anti-blocking in the use, burn prevention effect is better, slow down the abrasive grain and drop, the protection fine hair layer that protection fine hair constitutes, make the dispersed of protection rubber 6 even, the structure that forms the inoxidizing coating during the grinding is denser, the consumption of protection fine hair can be postponed to the structure of protection fine hair, make protection rubber play better guard action in the grinding along with the abrasive grain all the time, extension abrasive belt life, promote the improvement grinding quality.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the invention in any way, but any simple modification or equivalent variation of the above embodiment according to the technology of the present invention falls within the scope of the present invention.

Claims (1)

1. The ceramic corundum abrasive belt comprises a substrate and ceramic corundum abrasive materials on the substrate, and is characterized in that the substrate comprises a high-strength substrate layer and glass fiber reinforcing layers attached to the front surface and the back surface of the substrate layer, the glass fiber reinforcing layers are connected with the substrate layer in an interweaving way through glass fiber filaments extending and interweaving to the inside of the substrate layer, the ceramic corundum abrasive materials are adhered to the glass fiber reinforcing layers on the front surface of the substrate layer through adhesives, a protective velvet layer is arranged on the glass fiber reinforcing layers on the front surface of the substrate layer, the protective velvet layer is formed by a plurality of protective velvet adhered to the glass fiber reinforcing layers, hot-melt protective adhesive is coated on the surfaces of the protective velvet, and the protective velvet is uniformly dispersed among the ceramic corundum abrasive materials;
The glass fiber reinforcement layer is formed by honeycomb weaving of glass fiber filaments, the glass fiber reinforcement layer comprises a front glass fiber reinforcement layer arranged on the front side of the substrate layer and a back glass fiber reinforcement layer arranged on the back side of the substrate layer, the thickness of the front glass fiber reinforcement layer is larger than that of the back glass fiber reinforcement layer, and the ceramic corundum abrasive is adhered to the front glass fiber reinforcement layer through an adhesive;
The tip end of the protective velvet is not higher than the upper end of the ceramic corundum abrasive;
the protective adhesive consists of stearate, paraffin, EVA resin and an antioxidant according to the mass ratio of 100:1-6:3-6:1-4;
the front glass fiber reinforced layer is provided with a plurality of pits embedded with ceramic corundum abrasive materials, one end of the ceramic corundum abrasive materials, which is opposite to the front glass fiber reinforced layer, is embedded in the pits, and the pits are coated with adhesive;
The thickness of the glass fiber reinforced layer is 1/3-3/4 of that of the base material layer;
the surface of the front glass fiber reinforced layer is provided with a heat insulation adhesive layer, and the protective velvet is embedded in the heat insulation adhesive layer near the bottom end of the front glass fiber reinforced layer;
the heat-insulating adhesive layer is prepared from phenolic resin adhesive, natural latex, polyphosphate FST modifier, polyol crosslinking agent and asbestos powder according to the mass ratio of 100: 1 to 10:1 to 15:0.5 to 3:0.5 to 3.
CN201810229792.8A 2018-03-20 2018-03-20 Ceramic corundum grinding abrasive belt Active CN108356719B (en)

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