CN101829962A - Sanding belt special for metal composite plate and preparation method thereof - Google Patents

Sanding belt special for metal composite plate and preparation method thereof Download PDF

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Publication number
CN101829962A
CN101829962A CN 201010133234 CN201010133234A CN101829962A CN 101829962 A CN101829962 A CN 101829962A CN 201010133234 CN201010133234 CN 201010133234 CN 201010133234 A CN201010133234 A CN 201010133234A CN 101829962 A CN101829962 A CN 101829962A
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CN
China
Prior art keywords
layer
glue
matrix
line
sanding belt
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Application number
CN 201010133234
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Chinese (zh)
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CN101829962B (en
Inventor
黎珊玉
罗进
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湖北玉立砂带集团股份有限公司
黎珊玉
罗进
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Priority to CN2010101332345A priority Critical patent/CN101829962B/en
Publication of CN101829962A publication Critical patent/CN101829962A/en
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Publication of CN101829962B publication Critical patent/CN101829962B/en

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Abstract

The invention relates to a sanding belt special for a metal composite plate and a preparation method thereof. The sanding belt consists of a grinding material layer, an anti-clogging layer, a composite glue layer, a bottom glue layer, a basic glue layer, a matrix processing layer, a matrix layer and a matrix anti-static layer. The preparation method comprises the following steps of: coating the matrix processing layer and the matrix anti-static layer on two cloth-based faces by a knife coating method; coating the basic glue layer and the bottom glue layer on the matrix processing layer sequentially; implanting ground sand into the bottom glue layer; and coating the composite glue layer and the anti-clogging layer on the bottom glue layer sequentially, wherein the part, which is exposed from the anti-clogging layer, of the ground sand implanted into the bottom glue layer forms the grinding material layer; the matrix processing layer is prepared from phenolic resin and butadiene styrene latex; the matrix anti-static layer is prepared from chlorobutyronitrile latex and an anti-static agent; the basic glue layer is the common phenolic glue; the bottom glue layer and the composite glue layer are prepared from water-soluble phenolic resin, heavy calcium sulphate and the like; and the anti-clogging layer is prepared from amino ester, potassium fluoborate and the like. When the sanding belt is used, the anti-clogging layer falls off continuously and the grinding material layer falls off to take away heat and chips which are generated during grinding continuously, so that the sanding belt has grinding and polishing action.

Description

A kind of sanding belt special for metal composite plate and preparation method thereof
Technical field
The present invention relates to a kind of sanding belt special for metal composite plate and preparation method thereof.
Background technology
Composite metal plate is a kind of novel, the high tech composite materials that adopts blasting technique that two or more different materials is pasted together by powerful instant blasting power, be widely used in industries such as Aero-Space, oil, chemical industry, pipeline, nuclear power generation, have suitable application prospects.Because of the instantaneous temperature of explosion and moment force of explosion, must cause the distortion and the surface oxidation of corrosion resistant plate face, simultaneously can residual a large amount of explosive vestige, these all need to use a large amount of high-grade abrasive bands and come grinding and polishing to go back true colours of stainless steel.The corrosion resistant plate facial disfigurement is big, intensity is high, particularly explosive vestige bonding is firm for good toughness, just scrap with general common abrasive band have more than is needed a few minutes because of reasons such as abrasive band obstruction, drops, cause the abrasive band cost high, restricted the development of China Metal composite plate simultaneously.
Summary of the invention
The objective of the invention is to aim to provide a kind of sanding belt special for metal composite plate that is used for composite metal plate grinding and polishing and preparation method thereof at above-mentioned present situation.
The implementation of the object of the invention is, a kind of sanding belt special for metal composite plate constitutes by 8 layers, is from top to bottom: abrasive material, anti-colmatation zone, multiple glue-line, primer layer, basic glue-line, matrix processing layer, base layer and matrix antistatic layer.
A kind of preparation method of sanding belt special for metal composite plate, concrete steps are:
1) select 100% pure polyester fabricbase for use, through singe, washing, tentering are dry handles, at 100% pure polyester fabricbase front blade coating matrix processing layer, drying is used mode blade coating matrix antistatic layer after handling overleaf with the mode of blade coating, drying,
The matrix processing layer is that 40-45 part phenolic resins and 5-6 part butadiene-styrene latex are made into by weight proportion,
The matrix antistatic layer is that 100 parts of nanoscale chlorobutyronitrile latexes and 5-6 part antistatic additive are made into by weight proportion,
2) basic glue-line is coated to matrix processing layer surface with the coated method of pair roller,
What the basis glue-line adopted is the phenol glue of using always.
3) primer layer is coated on the basic glue-line with the coated method of pair roller, use the electrostatic sand-planting method then, primer layer is implanted in frosted, under 85-105 ℃, pre-dried 40-45 minute, after the primer layer drying, arrive dry good primer layer surface with the coated multiple glue-line of pair roller again, under 100-110 ℃, precuring is handled and was made multiple curable adhesive layer in 60-75 minute, crosslinked more than 60 hours at 130 ℃ curing oven again
Primer layer is that 70-75 part water soluble phenol resin, 40-50 part heavy calcium sulfate and 2-3 part pigment are made into by weight proportion,
Multiple glue-line is that 70-75 part water soluble phenol resin, 40-50 part heavy calcium sulfate and 2-3 part pigment are made into by weight proportion,
4) will resist colmatation zone to be coated on the multiple glue-line with the coated method of pair roller, the part that anti-colmatation zone is exposed in the frosted of implanting primer layer constitutes abrasive material, and 110 ℃ solidify down to handle anti-colmatation zone is solidified, and promptly get sanding belt special for metal composite plate,
Anti-colmatation zone is that the blue or green orchid of 18-20 part amino ester, 80-85 part potassium fluoborate and 1.5-2 part titanium is made into by weight proportion.
The present invention is directed to that composite metal plate plate facial disfigurement is big, intensity is high, good toughness, difficult break-in easily gamble problems such as plug, anti-colmatation zone and matrix antistatic layer have been increased, after increasing anti-colmatation zone and matrix antistatic layer, in use, anti-colmatation zone constantly comes off, the effect of grinding and polishing is played in heat and smear metal that abrasive material comes off and produces when constantly taking away grinding.
Description of drawings
Accompanying drawing is a sanding belt special for metal composite plate structural representation of the present invention.
The specific embodiment
With reference to accompanying drawing, constitute by 8 layers, be from top to bottom: abrasive material 1, anti-colmatation zone 2, multiple glue-line 3, primer layer 4, basic glue-line 5, matrix processing layer 6, base layer 7, matrix antistatic layer 8.
The preparation method of sanding belt special for metal composite plate, concrete steps are:
1) select 100% pure polyester fabricbase 7 for use, through singe, washing, tentering are dry handles, at 100% pure polyester fabricbase front blade coating matrix processing layer 6, drying is used mode blade coating matrix antistatic layer 8, drying after handling overleaf with the mode of blade coating.
The matrix processing layer is that 40-45 part phenolic resins and 5-6 part butadiene-styrene latex are made into by weight proportion.
The matrix antistatic layer is that 100 parts of nanoscale chlorobutyronitrile latexes and 5-6 part antistatic additive are made into by weight proportion.Antistatic additive is antistatic additive commonly used.
2) the coated method of basic glue-line 5 usefulness pair rollers is coated to matrix processing layer 6 surfaces.
What basis glue-line 5 adopted is the phenol glue of using always.
3) the coated method of primer layer 4 usefulness pair rollers is coated on the basic glue-line 5, uses the electrostatic sand-planting method then, primer layer 4 is implanted in frosted, under 85-105 ℃, pre-dried 40-45 minute.After primer layer 4 dryings, arrive dry good primer layer 4 surfaces with the multiple glue-line 3 of the coated one deck of pair roller again, under 100-110 ℃, precuring is handled multiple glue-line 3 is solidified, and is crosslinked more than 60 hours at 130 ℃ curing oven again.
Primer layer 4 is that 70-75 part water soluble phenol resin, 40-50 part heavy calcium sulfate and 2-3 part pigment are made into by weight proportion.Multiple glue-line 3 is that 70-75 part water soluble phenol resin, 40-50 part heavy calcium sulfate and 2-3 part pigment are made into by weight proportion.
4) will resist the coated method of colmatation zone 2 usefulness pair rollers to be coated on the multiple glue-line 3, the part formation abrasive material 1 of anti-colmatation zone 2 is exposed in the frosted of implanting primer layer 4.Solidify processing under 110 ℃ anti-colmatation zone 2 is solidified, promptly get sanding belt special for metal composite plate.
Anti-colmatation zone 2 weight proportions are that the blue or green orchid of 18-20 part amino ester, 80-85 part potassium fluoborate and 1.5-2 part titanium is made into.
Matrix processing layer 6 thick 2mm, matrix antistatic layer 8 thick 3mm, basic glue-line 5 thick 2-3mm, primer layer 4 thick 5-6mm, multiple glue-line 3 thick 4-5mm, anti-colmatation zone 2 thick 6-8mm.

Claims (3)

1. a sanding belt special for metal composite plate is characterized in that constituting by 8 layers, is from top to bottom: abrasive material, anti-colmatation zone, multiple glue-line, primer layer, basic glue-line, matrix processing layer, base layer and matrix antistatic layer.
2. the preparation method of the described a kind of sanding belt special for metal composite plate of claim 1 is characterized in that concrete steps are:
1) select 100% pure polyester fabricbase for use, through singe, washing, tentering are dry handles, at 100% pure polyester fabricbase front blade coating matrix processing layer, drying is used mode blade coating matrix antistatic layer after handling overleaf with the mode of blade coating, drying,
The matrix processing layer is that 40-45 part phenolic resins and 5-6 part butadiene-styrene latex are made into by weight proportion,
The matrix antistatic layer is that 100 parts of nanoscale chlorobutyronitrile latexes and 5-6 part antistatic additive are made into by weight proportion,
2) basic glue-line is coated to matrix processing layer surface with the coated method of pair roller,
What the basis glue-line adopted is the phenol glue of using always.
3) primer layer is coated on the basic glue-line with the coated method of pair roller, use the electrostatic sand-planting method then, primer layer is implanted in frosted, under 85-105 ℃, pre-dried 40-45 minute, after the primer layer drying, arrive dry good primer layer surface with the coated multiple glue-line of pair roller again, under 100-110 ℃, precuring is handled and was made multiple curable adhesive layer in 60-75 minute, crosslinked more than 60 hours at 130 ℃ curing oven again
Primer layer is that 70-75 part water soluble phenol resin, 40-50 part heavy calcium sulfate and 2-3 part pigment are made into by weight proportion,
Multiple glue-line is that 70-75 part water soluble phenol resin, 40-50 part heavy calcium sulfate and 2-3 part pigment are made into by weight proportion,
4) will resist colmatation zone to be coated on the multiple glue-line with the coated method of pair roller, the part that anti-colmatation zone is exposed in the frosted of implanting primer layer constitutes abrasive material solidifies down for 1,110 ℃ to handle anti-colmatation zone is solidified, and promptly gets sanding belt special for metal composite plate,
Anti-colmatation zone is that the blue or green orchid of 18-20 part amino ester, 80-85 part potassium fluoborate and 1.5-2 part titanium is made into by weight proportion.
3. the preparation method of a kind of sanding belt special for metal composite plate according to claim 2, it is characterized in that matrix processing layer 6 thick 2mm, matrix antistatic layer 8 thick 3mm, basic glue-line 5 thick 2-3mm, primer layer 4 thick 5-6mm, multiple glue-line 3 thick 4-5mm, anti-colmatation zone 2 thick 6-8mm.
CN2010101332345A 2010-03-25 2010-03-25 Sanding belt special for metal composite plate and preparation method thereof CN101829962B (en)

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Application Number Priority Date Filing Date Title
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CN101829962B CN101829962B (en) 2011-09-14

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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102699836A (en) * 2012-06-26 2012-10-03 谢泽 Production method of industrial abrasive cloth based on fleece
CN102699827A (en) * 2012-06-26 2012-10-03 谢泽 Production method of industrial abrasive cloth based on fleece
CN102699828A (en) * 2012-06-26 2012-10-03 谢泽 Fleece-based industrial abrasive cloth
CN102699838A (en) * 2012-06-26 2012-10-03 谢泽 Manufacture method of fleece abrasive cloth based on nonwoven fabrics
CN102699829A (en) * 2012-06-26 2012-10-03 谢泽 Non-woven fabric-based fleece abrasive cloth
CN103072095A (en) * 2011-10-26 2013-05-01 湖北天马研磨材料有限公司 Enhanced wear-resistant coated abrasive tool and production process method thereof
CN103072096A (en) * 2011-10-26 2013-05-01 湖北天马研磨材料有限公司 High-precision coated abrasive tool and production process method for same
CN103084988A (en) * 2012-11-13 2013-05-08 谢泽 Industrial abrasive belt using compounded knitted fabric and woven fabric as base material
CN103084992A (en) * 2012-11-13 2013-05-08 谢泽 Industrial abrasive belt based on substrate formed by compounding knitted fabric or woven fabric with plastic film
CN103084993A (en) * 2012-11-13 2013-05-08 谢泽 Industrial abrasive band based on chopped linen fibers
CN103111955A (en) * 2012-11-13 2013-05-22 谢泽 Industrial abrasive belt based on base material combining paper and plastic film
CN103111959A (en) * 2012-11-13 2013-05-22 谢泽 Industrial abrasive belt based on composite base materials of knitted fabrics or woven fabrics and flax fabrics
CN103231319A (en) * 2013-05-06 2013-08-07 湖北丰普研磨科技有限公司 Heavy powerful paper base abrasive belt and preparation method thereof
CN103264360A (en) * 2013-04-19 2013-08-28 湖北玉立砂带集团股份有限公司 Preparation method for polyester cloth enhanced fiber mesh roll-shaped abrasive cloth
CN106425901A (en) * 2016-07-29 2017-02-22 郑州烨达高新材料有限公司 Black corundum composite sand cloth
CN108326766A (en) * 2018-03-28 2018-07-27 江苏瑞和磨料磨具有限公司 Abrasive band and preparation method thereof for medal polish
CN110480526A (en) * 2019-08-24 2019-11-22 杭州永杰研磨材料有限公司 A kind of wear-resisting sand paper and its production technology
CN110883707A (en) * 2019-11-21 2020-03-17 深圳市东研磨料磨具有限公司 Sponge sand for grinding electronic parts and production method thereof

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Publication number Priority date Publication date Assignee Title
US4082521A (en) * 1973-11-07 1978-04-04 The Carborundum Company Endless abrasive belt, and laminated patch splice therefor
US20040029511A1 (en) * 2001-03-20 2004-02-12 Kincaid Don H. Abrasive articles having a polymeric material
CN101180159A (en) * 2005-05-24 2008-05-14 3M创新有限公司 Abrasive articles and methods of making and using the same
CN101195209A (en) * 2007-12-27 2008-06-11 广东轻工职业技术学院 Slip and rupture preventing tooth form synchronous belt type fineness emery belt
CN201253811Y (en) * 2008-07-01 2009-06-10 常州市金牛研磨有限公司 Special abrasive cloth for vane wheel with handle or chuck vane wheel
CN101602190A (en) * 2009-07-06 2009-12-16 苏州远东砂轮有限公司 The manufacture method of low-polymerization-degree full resin coated grinding tool

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4082521A (en) * 1973-11-07 1978-04-04 The Carborundum Company Endless abrasive belt, and laminated patch splice therefor
US20040029511A1 (en) * 2001-03-20 2004-02-12 Kincaid Don H. Abrasive articles having a polymeric material
CN101180159A (en) * 2005-05-24 2008-05-14 3M创新有限公司 Abrasive articles and methods of making and using the same
CN101195209A (en) * 2007-12-27 2008-06-11 广东轻工职业技术学院 Slip and rupture preventing tooth form synchronous belt type fineness emery belt
CN201253811Y (en) * 2008-07-01 2009-06-10 常州市金牛研磨有限公司 Special abrasive cloth for vane wheel with handle or chuck vane wheel
CN101602190A (en) * 2009-07-06 2009-12-16 苏州远东砂轮有限公司 The manufacture method of low-polymerization-degree full resin coated grinding tool

Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103072096A (en) * 2011-10-26 2013-05-01 湖北天马研磨材料有限公司 High-precision coated abrasive tool and production process method for same
CN103072095A (en) * 2011-10-26 2013-05-01 湖北天马研磨材料有限公司 Enhanced wear-resistant coated abrasive tool and production process method thereof
CN102699827A (en) * 2012-06-26 2012-10-03 谢泽 Production method of industrial abrasive cloth based on fleece
CN102699828A (en) * 2012-06-26 2012-10-03 谢泽 Fleece-based industrial abrasive cloth
CN102699838A (en) * 2012-06-26 2012-10-03 谢泽 Manufacture method of fleece abrasive cloth based on nonwoven fabrics
CN102699829A (en) * 2012-06-26 2012-10-03 谢泽 Non-woven fabric-based fleece abrasive cloth
CN102699836A (en) * 2012-06-26 2012-10-03 谢泽 Production method of industrial abrasive cloth based on fleece
CN103084992B (en) * 2012-11-13 2015-06-17 谢泽 Industrial abrasive belt based on substrate formed by compounding knitted fabric or woven fabric with plastic film
CN103084992A (en) * 2012-11-13 2013-05-08 谢泽 Industrial abrasive belt based on substrate formed by compounding knitted fabric or woven fabric with plastic film
CN103084993A (en) * 2012-11-13 2013-05-08 谢泽 Industrial abrasive band based on chopped linen fibers
CN103111955A (en) * 2012-11-13 2013-05-22 谢泽 Industrial abrasive belt based on base material combining paper and plastic film
CN103111959A (en) * 2012-11-13 2013-05-22 谢泽 Industrial abrasive belt based on composite base materials of knitted fabrics or woven fabrics and flax fabrics
CN103084988A (en) * 2012-11-13 2013-05-08 谢泽 Industrial abrasive belt using compounded knitted fabric and woven fabric as base material
CN103084988B (en) * 2012-11-13 2015-05-27 谢泽 Industrial abrasive belt using compounded knitted fabric and woven fabric as base material
CN103084993B (en) * 2012-11-13 2015-04-01 谢泽 Industrial abrasive band based on chopped linen fibers
CN103111959B (en) * 2012-11-13 2015-05-27 谢泽 Industrial abrasive belt based on composite base materials of knitted fabrics or woven fabrics and flax fabrics
CN103264360A (en) * 2013-04-19 2013-08-28 湖北玉立砂带集团股份有限公司 Preparation method for polyester cloth enhanced fiber mesh roll-shaped abrasive cloth
CN103264360B (en) * 2013-04-19 2016-01-06 湖北玉立砂带集团股份有限公司 The preparation method of mylar fortifying fibre gridding abrasive cloth volume
CN103231319A (en) * 2013-05-06 2013-08-07 湖北丰普研磨科技有限公司 Heavy powerful paper base abrasive belt and preparation method thereof
CN103231319B (en) * 2013-05-06 2015-12-09 湖北丰普研磨科技有限公司 Powerful paper base abrasive belt of heavy pound and preparation method thereof
CN106425901A (en) * 2016-07-29 2017-02-22 郑州烨达高新材料有限公司 Black corundum composite sand cloth
CN108326766A (en) * 2018-03-28 2018-07-27 江苏瑞和磨料磨具有限公司 Abrasive band and preparation method thereof for medal polish
CN110480526A (en) * 2019-08-24 2019-11-22 杭州永杰研磨材料有限公司 A kind of wear-resisting sand paper and its production technology
CN110883707A (en) * 2019-11-21 2020-03-17 深圳市东研磨料磨具有限公司 Sponge sand for grinding electronic parts and production method thereof

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