CN107127687B - A kind of artificial stone resin Bradley material - Google Patents
A kind of artificial stone resin Bradley material Download PDFInfo
- Publication number
- CN107127687B CN107127687B CN201710427068.1A CN201710427068A CN107127687B CN 107127687 B CN107127687 B CN 107127687B CN 201710427068 A CN201710427068 A CN 201710427068A CN 107127687 B CN107127687 B CN 107127687B
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- mass percent
- resin
- bradley
- artificial stone
- diamond
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
- B24D3/28—Resins or natural or synthetic macromolecular compounds
- B24D3/285—Reaction products obtained from aldehydes or ketones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
Abstract
The invention discloses a kind of artificial stone resin Bradley materials, including resin and abrasive material；Resin is phenolic resin, and phenolic resin mass percent is 20~30%；Abrasive material is diamond, silicon carbide, white fused alumina and filler, and each component and mass percent are as follows: diamond, mass percent 8~15%；Silicon carbide, mass percent 5~10%；White fused alumina, mass percent 5~10%；Filler, mass percent 40~60%.The artificial stone resin Bradley material that the present invention provides a kind of wear-resisting property, sharpness, stability, mechanical strength, shock resistance and service performance are significantly increased, service life greatly prolong, and grinding and polishing continuity is strong, and efficiency significantly improves, and environment friendly and pollution-free.
Description
Technical field
The present invention relates to the technical fields that processing is ground in artificial quartz stone, artificial hilllock stone, and in particular to a kind of service life
The artificial stone resin Bradley material greatly prolonged.
Background technique
A kind of novel composite material that artificial stone is made of resin, filler, pigment and curing agent etc..Compared to natural stone
The traditional construction materials such as material, ceramics, artificial stone is not only vdiverse in function, various colors, and application range is also more extensive.Artificial stone is nontoxic
Property, it is "dead", it is fire-retardant, not viscous oil, not permeable dirt, antibacterial and mouldproof, wear-resisting, impact resistance, easily maintenance, it is seamless spliced.
Therefore artificial stone industry development rapidly, has also driven the development of artificial stone machining tool, processing method in recent years
It is intended to mechanization, automation.The existing artificial stone abrading block for assembly line processing is using magnesia as carcass knot in the market
Mixture is added made of silicon carbide (SiC) abrasive grain, is widely used.
But in actual use, it has been found that it at least has such problems: sharpness is poor, processing efficiency
Low, wearability is weak, and intensity is low, and the service life is short；And other than the above problem, this kind of crystallite brick abrading block also generates a large amount of in use
Waste pulp, have apparent pollution to environment.However, the effective solution means of the also untapped trip of people are artificial to meet at present
The requirement of the grinding and polishing production line of stone.
In consideration of it, inventor furthers investigate the above problem, a kind of artificial stone resin Bradley material is developed,
Artificial stone resin Bradley is applied to the middle mill stage (i.e. secondary grinding and polishing) of artificial slabstone, and preceding working procedure is artificial stone metal Bradley
Corase grinding, later process are the fine grinding and polishing of magnesia abrading block, and artificial stone resin Bradley is mainly the corase grinding for eliminating the corase grinding stage
Trace is prepared for fine grinding and glazing.
Summary of the invention
The purpose of the present invention is to provide a kind of wear-resisting property, sharpness, stability, mechanical strength, shock resistance and
The artificial stone resin Bradley material that service performance is significantly increased, service life greatly prolong, and grinding and polishing continuity is strong, and efficiency is significant
It improves, and environment friendly and pollution-free.
In order to solve the above technical problems, the technical solution of the invention is as follows:
A kind of artificial stone resin Bradley material, including resin and abrasive material；Resin is phenolic resin, phenolic resin quality percentage
Than being 20~30%；Abrasive material is diamond, silicon carbide, white fused alumina and filler, and each component and mass percent are as follows: Buddha's warrior attendant
Stone, mass percent 8~15%；Silicon carbide, mass percent 5~10%；White fused alumina, mass percent 5~10%；Filler,
Mass percent 40~60%.
Further, each component of filler and mass percent are as follows: cerium oxide, mass percent 10~15%, zinc oxide,
Mass percent 10~15%, talcum powder, mass percent 5~10%, aluminium hydroxide, mass percent 5~10%, copper powder,
Mass percent 10~20%, zirconium oxide, mass percent 5~10%.
Further, each component and mass percent are as follows: phenolic resin, mass percent 27%, diamond, quality hundred
Divide ratio 8%；Silicon carbide, mass percent 5%；White fused alumina, mass percent 5%, cerium oxide, mass percent 15%, oxidation
Zinc, mass percent 15%, talcum powder, mass percent 5%, aluminium hydroxide, mass percent 5%, copper powder, mass percent
10%, zirconium oxide, mass percent 5%.
Further, each component and mass percent are as follows: phenolic resin, mass percent 20%, diamond, quality hundred
Divide ratio 9%；Silicon carbide, mass percent 6%；White fused alumina, mass percent 7%, cerium oxide, mass percent 12%, oxidation
Zinc, mass percent 14%, talcum powder, mass percent 8%, aluminium hydroxide, mass percent 6%, copper powder, mass percent
12%, zirconium oxide, mass percent 6%.
Further, each component and mass percent are as follows: phenolic resin, mass percent 30%, diamond, quality hundred
Divide ratio 8%；Silicon carbide, mass percent 5%；White fused alumina, mass percent 5%, cerium oxide, mass percent 10%, oxidation
Zinc, mass percent 10%, talcum powder, mass percent 5%, aluminium hydroxide, mass percent 5%, copper powder, mass percent
15%, zirconium oxide, mass percent 7%.
After adopting the above scheme, compared to the resin Bradley of stone material, artificial stone resin Bradley eliminates metal material copper-clad
Iron, because lithotome is harder and artificial stone is relatively soft, using copper-clad iron will cause plate face mill flower.Artificial stone resin Bradley
Phenolic resin ratio can also improve 5%~10% or so compared to the ratio of stone material resin Bradley, keep carcass toughness stronger, can be with
Improving life of product, (artificial stone is too soft, and lithotome resin Bradley tenor is high, and hardness is high, and grinding lines is deeper, is easy
Mill flower).The present invention not only has the sharpness of common magnesia abrading block, and the service life is its 40~60 times, and worker does not have to frequency
Replacement abrading block is changed, grinding and polishing continuity is strong.
Specific embodiment
The invention will be further described combined with specific embodiments below.Disclosed is a kind of artificial stone resins
Bradley material, including resin and abrasive material.Since artificial stone is made of resin, filler, pigment and curing agent etc., material is compared to natural
Stone material can be softer, and stock removal when grinding is also larger, and it is very big that this has resulted in machining tool consumption when grinding, therefore
Use phenolic resin in resin selection, phenolic resin good toughness is wear-resisting, the control of phenolic resin mass percent 20~
30%, so that product is kept preferable wear resistance, but also can make product that there is corresponding cutting force.
Abrasive material is diamond, silicon carbide, white fused alumina and filler, and 1. diamond is main abrasive material, plays maximum ablation,
It is expensive, mass percent 8~15%；Diamond grit is 80 to 800#.2. silicon carbide is in irregular shape, more crisp, mill
Sword is fast out when throwing, and as the abrasive material mass percent 5~10% of auxiliary diamond, can play enhances sharp effect.3. white rigid
Beautiful shape is more regular, and mass percent 5~10% can increase the wear resistance of chamfering wheel.4. filler accounting 40~60%, enhancing
The performance of carcass various aspects.
Filler specifically includes as follows: cerium oxide is glazing materia, and mass percent 10~15% can promote luminosity.Zinc oxide
It is auxiliary glazing materia, and can increase product wear resistance, mass percent 10~15%.Talcum powder is auxiliary glazing materia, valence
Lattice are cheap, reduce production cost, mass percent 5~10%.Aluminium hydroxide is cooling material, and heat is generated when Bradley being prevented to be ground
Amount burns plate, mass percent 5~10%.Copper powder is reinforcing material, increases bonding agent intensity, hardness and carcass heat dissipation, quality hundred
Divide ratio 10~20%.Zirconium oxide is reinforcing material, increases bonding agent intensity and wear resistance, mass percent 5~10%.
Embodiment one
A kind of artificial stone resin Bradley material, each component and mass percent are as follows: phenolic resin, mass percent are
27%, diamond, mass percent 8%；Silicon carbide, mass percent 5%；White fused alumina, mass percent 5%, cerium oxide, matter
Measure percentage 15%, zinc oxide, mass percent 15%, talcum powder, mass percent 5%, aluminium hydroxide, mass percent
5%, copper powder, mass percent 10%, zirconium oxide, mass percent 5%.
As can be seen from the above table, the service life of artificial stone resin Bradley of the present invention is far longer than the longevity of common magnesia abrading block
Life, is its 40~60 times.
Embodiment two
Each component and mass percent are as follows: phenolic resin, mass percent 20%, diamond, mass percent
9%；Silicon carbide, mass percent 6%；White fused alumina, mass percent 7%, cerium oxide, mass percent 12%, zinc oxide, matter
Amount percentage 14%, talcum powder, mass percent 8%, aluminium hydroxide, mass percent 6%, copper powder, mass percent 12%,
Zirconium oxide, mass percent 6%.
Embodiment three
Each component and mass percent are as follows: phenolic resin, mass percent 30%, diamond, mass percent
8%；Silicon carbide, mass percent 5%；White fused alumina, mass percent 5%, cerium oxide, mass percent 10%, zinc oxide, matter
Amount percentage 10%, talcum powder, mass percent 5%, aluminium hydroxide, mass percent 5%, copper powder, mass percent 15%,
Zirconium oxide, mass percent 7%.
The above described is only a preferred embodiment of the present invention, be not intended to limit the scope of the present invention,
Therefore the changes or modifications that claim under this invention and specification are done in every case, it all should belong to the range that the invention patent covers
Within.
Claims (4)
1. a kind of artificial stone resin Bradley material, it is characterised in that: including resin and abrasive material；Resin is phenolic resin, phenolic aldehyde tree
Rouge mass percent is 20~30%；Abrasive material is diamond, silicon carbide, white fused alumina and filler, each component and mass percent
It is as follows: diamond, mass percent 8~15%；Silicon carbide, mass percent 5~10%；White fused alumina, mass percent 5~
10%；Filler, mass percent 40~60%；The each component and mass percent of filler are as follows: cerium oxide, mass percent 10
~15%, zinc oxide, mass percent 10~15%, talcum powder, mass percent 5~10%, aluminium hydroxide, mass percent
5~10%, copper powder, mass percent 10~20%, zirconium oxide, mass percent 5~10%.
2. a kind of artificial stone resin Bradley material according to claim 1, it is characterised in that: each component and mass percent
It is as follows: phenolic resin, mass percent 27%, diamond, mass percent 8%；Silicon carbide, mass percent 5%；Bai Gang
Jade, mass percent 5%, cerium oxide, mass percent 15%, zinc oxide, mass percent 15%, talcum powder, quality percentage
Than 5%, aluminium hydroxide, mass percent 5%, copper powder, mass percent 10%, zirconium oxide, mass percent 5%.
3. a kind of artificial stone resin Bradley material according to claim 1, it is characterised in that: each component and mass percent
As follows: each component and mass percent are as follows: phenolic resin, mass percent 20%, diamond, mass percent 9%；Carbon
SiClx, mass percent 6%；White fused alumina, mass percent 7%, cerium oxide, mass percent 12%, zinc oxide, quality percentage
Than 14%, talcum powder, mass percent 8%, aluminium hydroxide, mass percent 6%, copper powder, mass percent 12%, oxidation
Zirconium, mass percent 6%.
4. a kind of artificial stone resin Bradley material according to claim 1, it is characterised in that: each component and mass percent
As follows: each component and mass percent are as follows: phenolic resin, mass percent 30%, diamond, mass percent 8%；Carbon
SiClx, mass percent 5%；White fused alumina, mass percent 5%, cerium oxide, mass percent 10%, zinc oxide, quality percentage
Than 10%, talcum powder, mass percent 5%, aluminium hydroxide, mass percent 5%, copper powder, mass percent 15%, oxidation
Zirconium, mass percent 7%.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710427068.1A CN107127687B (en) | 2017-06-08 | 2017-06-08 | A kind of artificial stone resin Bradley material |
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|---|---|---|---|
| CN201710427068.1A CN107127687B (en) | 2017-06-08 | 2017-06-08 | A kind of artificial stone resin Bradley material |
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| Publication Number | Publication Date |
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| CN107127687A CN107127687A (en) | 2017-09-05 |
| CN107127687B true CN107127687B (en) | 2019-05-17 |
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| CN201710427068.1A Active CN107127687B (en) | 2017-06-08 | 2017-06-08 | A kind of artificial stone resin Bradley material |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110509196A (en) * | 2019-07-17 | 2019-11-29 | 泉州众志新材料科技有限公司 | A kind of novel compacting dry grinding disc material and preparation method thereof |
| CN111941295B (en) * | 2020-08-05 | 2021-09-03 | 泉州金石金刚石工具有限公司 | Novel processing method of Brad grinding block |
| CN112847167B (en) * | 2020-12-23 | 2022-07-19 | 苏州远东砂轮有限公司 | Zirconium corundum abrasive belt and manufacturing method thereof |
| CN112936118B (en) * | 2021-01-21 | 2022-07-05 | 泉州众志新材料科技有限公司 | Special grinding block for rock plate and production method thereof |
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| CN101829959A (en) * | 2010-04-10 | 2010-09-15 | 广东奔朗新材料股份有限公司 | Diamond wheel for ceramic tile mill groove and machining method of ceramic tile mill groove |
| CN102814759A (en) * | 2012-07-31 | 2012-12-12 | 安徽威铭耐磨材料有限公司 | Diamond resin grinding wheel and preparation method thereof |
| CN103537995A (en) * | 2013-09-27 | 2014-01-29 | 泉州众志新材料科技有限公司 | Crystallite brick grinding block and manufacturing method thereof |
| CN204819201U (en) * | 2014-12-15 | 2015-12-02 | 郑州凯达金刚石工具有限公司 | Bradley abrasive brick |
| CN106078540A (en) * | 2016-08-18 | 2016-11-09 | 泉州众志新材料科技有限公司 | A kind of Polished crystal tile glazing abrasive disc and preparation method thereof |
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2017
- 2017-06-08 CN CN201710427068.1A patent/CN107127687B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101829959A (en) * | 2010-04-10 | 2010-09-15 | 广东奔朗新材料股份有限公司 | Diamond wheel for ceramic tile mill groove and machining method of ceramic tile mill groove |
| CN102814759A (en) * | 2012-07-31 | 2012-12-12 | 安徽威铭耐磨材料有限公司 | Diamond resin grinding wheel and preparation method thereof |
| CN103537995A (en) * | 2013-09-27 | 2014-01-29 | 泉州众志新材料科技有限公司 | Crystallite brick grinding block and manufacturing method thereof |
| CN204819201U (en) * | 2014-12-15 | 2015-12-02 | 郑州凯达金刚石工具有限公司 | Bradley abrasive brick |
| CN106078540A (en) * | 2016-08-18 | 2016-11-09 | 泉州众志新材料科技有限公司 | A kind of Polished crystal tile glazing abrasive disc and preparation method thereof |
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| CN107127687A (en) | 2017-09-05 |
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Denomination of invention: A kind of artificial stone resin bra material Effective date of registration: 20210508 Granted publication date: 20190517 Pledgee: Bank of Communications Ltd. Quanzhou branch Pledgor: QUANZHOU ZHONGZHI NEW MATERIAL TECHNOLOGY Co.,Ltd. Registration number: Y2021980003372 |