CN108355360A - 一种玩具复合机身结构及制造方法 - Google Patents
一种玩具复合机身结构及制造方法 Download PDFInfo
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- CN108355360A CN108355360A CN201810196444.5A CN201810196444A CN108355360A CN 108355360 A CN108355360 A CN 108355360A CN 201810196444 A CN201810196444 A CN 201810196444A CN 108355360 A CN108355360 A CN 108355360A
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- shell
- toy
- inner layer
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- rigid plastic
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- 239000002131 composite material Substances 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 18
- 229920003023 plastic Polymers 0.000 claims abstract description 15
- 239000004033 plastic Substances 0.000 claims abstract description 15
- 238000000465 moulding Methods 0.000 claims abstract description 6
- 229920006351 engineering plastic Polymers 0.000 claims description 19
- 229920000515 polycarbonate Polymers 0.000 claims description 19
- 239000004417 polycarbonate Substances 0.000 claims description 18
- 229920006248 expandable polystyrene Polymers 0.000 claims description 6
- 239000004743 Polypropylene Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- -1 polypropylene Polymers 0.000 claims description 5
- 229920001155 polypropylene Polymers 0.000 claims description 5
- 238000000748 compression moulding Methods 0.000 claims description 3
- 238000005187 foaming Methods 0.000 claims description 3
- 239000004800 polyvinyl chloride Substances 0.000 claims description 3
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 3
- 239000004425 Makrolon Substances 0.000 claims 1
- 239000004793 Polystyrene Substances 0.000 claims 1
- 230000003694 hair properties Effects 0.000 claims 1
- 229920002223 polystyrene Polymers 0.000 claims 1
- 238000007639 printing Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63H—TOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
- A63H9/00—Special methods or compositions for the manufacture of dolls, toy animals, toy figures, or parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B11/00—Making preforms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/10—Polymers of propylene
- B29K2023/12—PP, i.e. polypropylene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2025/00—Use of polymers of vinyl-aromatic compounds or derivatives thereof as moulding material
- B29K2025/04—Polymers of styrene
- B29K2025/06—PS, i.e. polystyrene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/06—PVC, i.e. polyvinylchloride
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2069/00—Use of PC, i.e. polycarbonates or derivatives thereof, as moulding material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Toys (AREA)
Abstract
本发明公开了一种玩具复合机身结构及制造方法,包括硬质塑料外壳和软质发泡材料内层,硬质塑料外壳和软质发泡材料内层复合成型为一体。本发明玩具机身机构由硬质塑料外壳和软质发泡材料内层复合成型而成,硬质塑料外壳强度高同时容易印刷上精美图案,内层发泡材料重量轻同时给能给外壳提供支撑保证不变形,兼顾美观而轻便耐用的优点,尤其适用于玩具飞机机身。
Description
技术领域
本发明涉及一种玩具领域,尤其一种玩具机身结构。
背景技术
在现有的玩具飞机、玩具车等玩具中,为了轻便省电,延长电池使用时间,通常使用很轻的发泡材料制成,但发泡材料易碎,容易碰撞损坏,同时表面不好处理,很难印刷上精美的图案,而如果注塑的PVC等材料,要减轻重量就会做薄而容易变形。
发明内容
本发明的所要解决的问题是提供兼重量轻及高强度的玩具复合机身结构及制造方法。
本发明所采用的技术方案是:玩具复合机身结构包括硬质塑料外壳和软质发泡材料内层,硬质塑料外壳和软质发泡材料内层复合成型为一体。
优选所述硬质塑料外壳为聚碳酸酯工程塑料外壳或聚氯乙烯塑料外壳。
优选所述软质发泡材料内层为可发性聚苯乙烯内层或聚丙烯内层。
优选所述两个驱动电机沿驱动轴轴线对称设置。
制造玩具复合机身结构的方法,包括以下步骤:
①、准备聚碳酸酯工程塑料片或聚氯乙烯塑料片;
②、在聚碳酸酯工程塑料片或聚氯乙烯塑料片上印刷玩具图纹;
③、成型聚碳酸酯工程塑料外壳或聚氯乙烯塑料外壳;
④、去除成型聚碳酸酯工程塑料外壳或聚氯乙烯塑料外壳多余边缘;
⑤、将剪边后聚碳酸酯工程塑料外壳或聚氯乙烯塑料外壳放入发泡模具;
⑥、模压成型可发性聚苯乙烯或聚丙烯材料内层并与外壳复合为一体。
本发明的有益效果是:本发明玩具机身机构由硬质塑料外壳和软质发泡材料内层复合成型而成,硬质塑料外壳强度高同时容易印刷上精美图案,内层发泡材料重量轻同时给能给外壳提供支撑保证不变形,兼顾美观而轻便耐用的优点,尤其适用于玩具飞机机身。
附图说明
下面结合附图和具体实施方式对本发明作进一步说明:
图1为本发明具体实施方式的结构示意图;
图2至图6为本发明具体实施方式的制造方法流程示意图。
具体实施方式
如图1所示,玩具复合机身结构包括聚碳酸酯工程塑料外壳1和可发性聚苯乙烯内层2,聚碳酸酯工程塑料外壳1和可发性聚苯乙烯内层2复合成型为一体。
制造上述具体实施方式玩具复合机身结构的方法,包括以下步骤:
①、准备聚碳酸酯工程塑料片;
②、在聚碳酸酯工程塑料片印刷玩具图纹,如图2所示;
③、放入吸塑模具,成型聚碳酸酯工程塑料外壳或聚氯乙烯塑料外壳,如图3所示;
④、去除成型聚碳酸酯工程塑料外壳或聚氯乙烯塑料外壳多余边缘,如图4所示;
⑤、将剪边后聚碳酸酯工程塑料外壳或聚氯乙烯塑料外壳放入发泡模具,如图5所示;
⑥、模压成型可发性聚苯乙烯或聚丙烯材料内层并与外壳复合为一体,得到如图6所示的成品。
以上实施方式为本发明的较佳实施方式,以阐述本发明的基本结构、原理、方法,但并不能限定本发明的保护范围,在不脱离本发明要旨的前提下,根据以上所述的启发,本领域普通技术人员可以不需要付出创造性劳动即可实施多种变换/替代形式或组合,也属于本发明的权利要求的保护范围之内。
Claims (4)
1.一种玩具复合机身结构,其特征在于:所述玩具复合机身结构包括硬质塑料外壳和软质发泡材料内层,硬质塑料外壳和软质发泡材料内层复合成型为一体。
2.如权利要求1所述玩具复合机身结构,其特征在于:所述硬质塑料外壳为聚碳酸酯工程塑料外壳或聚氯乙烯塑料外壳。
3.如权利要求1或2所述玩具复合机身结构,其特征在于:所述软质发泡材料内层为可发性聚苯乙烯内层或聚丙烯内层。
4.一种制造玩具复合机身结构的方法,包括以下步骤:
①、准备聚碳酸酯工程塑料片或聚氯乙烯塑料片;
②、在聚碳酸酯工程塑料片或聚氯乙烯塑料片上印刷玩具图纹;
③、成型聚碳酸酯工程塑料外壳或聚氯乙烯塑料外壳;
④、去除成型聚碳酸酯工程塑料外壳或聚氯乙烯塑料外壳多余边缘;
⑤、将剪边后聚碳酸酯工程塑料外壳或聚氯乙烯塑料外壳放入发泡模具;
⑥、模压成型可发性聚苯乙烯或聚丙烯材料内层并与外壳复合为一体。
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CN2018100129148 | 2018-01-06 | ||
CN201810012914 | 2018-01-06 |
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CN108355360A true CN108355360A (zh) | 2018-08-03 |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11267368A (ja) * | 1998-03-20 | 1999-10-05 | Taisei:Kk | 遊 具 |
CN2736147Y (zh) * | 2004-09-30 | 2005-10-26 | 郭仁铸 | 具可变化成多样造型物体的发泡板材 |
CN2902688Y (zh) * | 2006-04-10 | 2007-05-23 | 伊比虎模型有限公司 | 具有补强层的发泡材玩具 |
TWM390961U (en) * | 2010-06-02 | 2010-10-21 | Perfection Mighty Industrial Co Ltd | Synthetic leather having hard surface leather and soft foamed article |
CN104096365A (zh) * | 2014-01-23 | 2014-10-15 | 际诺思(厦门)轻工制品有限公司 | 一种海绵玩具 |
CN208229385U (zh) * | 2018-01-06 | 2018-12-14 | 深圳市阳日电子有限公司 | 一种玩具复合机身结构 |
-
2018
- 2018-03-09 CN CN201810196444.5A patent/CN108355360A/zh active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11267368A (ja) * | 1998-03-20 | 1999-10-05 | Taisei:Kk | 遊 具 |
CN2736147Y (zh) * | 2004-09-30 | 2005-10-26 | 郭仁铸 | 具可变化成多样造型物体的发泡板材 |
CN2902688Y (zh) * | 2006-04-10 | 2007-05-23 | 伊比虎模型有限公司 | 具有补强层的发泡材玩具 |
TWM390961U (en) * | 2010-06-02 | 2010-10-21 | Perfection Mighty Industrial Co Ltd | Synthetic leather having hard surface leather and soft foamed article |
CN104096365A (zh) * | 2014-01-23 | 2014-10-15 | 际诺思(厦门)轻工制品有限公司 | 一种海绵玩具 |
CN208229385U (zh) * | 2018-01-06 | 2018-12-14 | 深圳市阳日电子有限公司 | 一种玩具复合机身结构 |
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