CN108340483B - Production method, control method and production equipment of ceramic tile with consistent blank texture and surface pattern - Google Patents
Production method, control method and production equipment of ceramic tile with consistent blank texture and surface pattern Download PDFInfo
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- CN108340483B CN108340483B CN201810043712.XA CN201810043712A CN108340483B CN 108340483 B CN108340483 B CN 108340483B CN 201810043712 A CN201810043712 A CN 201810043712A CN 108340483 B CN108340483 B CN 108340483B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/027—Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/44—Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
- B41J3/445—Printers integrated in other types of apparatus, e.g. printers integrated in cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0041—Digital printing on surfaces other than ordinary paper
- B41M5/007—Digital printing on surfaces other than ordinary paper on glass, ceramic, tiles, concrete, stones, etc.
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Automation & Control Theory (AREA)
- Ink Jet (AREA)
Abstract
The invention relates to a production method, a control method and production equipment of a ceramic tile with consistent blank texture and surface pattern. The production method comprises the following steps: preparing colored blank powder; arranging a blank with fixed textures through a material distribution system, and performing press molding; thirdly, printing the organic ink on the green body by using a code printer to be used as a mark; fourthly, drying the blank body with the mark at 130-160 ℃ for 55-70 minutes; fifthly, applying the makeup soil; sixthly, switching the printed file into a file corresponding to the texture of the blank by using an ink jet printer and printing the file; a blind clear glaze; and once firing the semi-finished product at 1165-1190 ℃ for 55-80 minutes; the self-skin is prepared by polishing, edging, waxing and film-sticking the fired product. The ceramic tile production equipment comprises a plurality of groups of material distribution mechanisms, a pressing mechanism, a material distribution platform and a conveying mechanism, wherein the pressing mechanism is arranged at the tail end of the material distribution platform, the material distribution platform is provided with a plurality of groups of material distribution mechanisms, and raw materials are conveyed to the pressing mechanism through the conveying mechanism.
Description
Technical Field
The invention relates to the technical field of ceramic tile manufacturing, in particular to a ceramic tile production method with consistent blank texture and surface pattern, a control method and production equipment.
Background
The polished product is one of the most popular product types in the ceramic industry and has polishing effects of full polishing, sub-polishing, half polishing and the like. Along with the increasingly fierce product competition, the whole glazed brick is also promoted in the industry, namely the glazed product with the consistent color of the blank body and the surface color is provided.
The whole body glazed tile is already put out and pursued by the market, and a plurality of ceramic factories put similar products. However, although the color of the blank is basically consistent with the surface pattern of the product, the blank has certain texture change, but the texture of the blank is not corresponding to the surface pattern completely, and the decorative effect of the product after chamfering and grooving is influenced.
Therefore, the prior art is yet to be optimized. In order to produce the whole glazed brick with the stone grain texture corresponding to the surface pattern in the blank, the aspects of a material distribution system and a production process need to be perfected.
Disclosure of Invention
The invention aims to provide a ceramic tile production method and matched production equipment for solving the problem that the prior full-body polished tile blank texture and surface pattern have no corresponding relation, wherein the blank texture and the surface pattern are consistent.
The technical scheme of the invention is that the production method of the ceramic tile with consistent blank texture and surface pattern is characterized by comprising the following steps:
the method comprises the steps of preparing white blank powder according to a conventional method, and mixing the white blank powder and a pigment according to a design ratio through a dry color mixing process to prepare colored blank powder with a required color;
arranging a blank with fixed textures through a material distribution system, and performing press molding;
thirdly, printing the organic ink on the pressed green body by using a code printer to be used as a mark;
fourthly, drying the blank body with the mark at 130-160 ℃ for 55-70 minutes;
fifthly, applying the makeup soil;
sixthly, the inkjet printer identifies the identifier on the blank body through the identification system, the printed file is switched into a file corresponding to the texture of the blank body, the bleeding ink and the permeation assisting agent are printed firstly, and then the conventional ink is printed;
a blind clear glaze;
and once firing the semi-finished product at 1165-1190 ℃ for 55-80 minutes;
the self-skin is prepared by polishing, edging, waxing and film-sticking the fired product.
Preferably, the method comprises the following steps: the preamble step of the step includes:
(1.1) uniformly mixing a pure yellow pigment, an orange pigment and white blank powder according to a ratio by using a dry color mixing process to obtain light yellow powder for later use;
(1.2) uniformly mixing the pure yellow pigment, the orange pigment and the coffee pigment according to the mixture ratio by using a dry color mixing process to obtain dark yellow powder for later use;
(1.3) uniformly mixing the orange pigment, the coffee pigment and the black pigment according to the mixture ratio by using a dry color mixing process to obtain brown powder for later use.
Preferably, the method comprises the following steps: the step further includes:
(2.1) moving the grids to be used from the grid storage rack to the distributing platform;
(2.2) arranging green body powder with different colors on a transition belt by a material distribution mechanism according to pre-designed parameters, and arranging the powder in a grid on a material distribution platform through a transition hopper;
(2.3) designing texture patterns on the grids, and sucking away blank powder at the patterns by using a suction pipe;
(2.4) the line distributing mechanism moves the position according to the program design, arranges the powder in the grating according to the pattern corresponding to the grating, and sends the powder into the mold frame after being strickled;
(2.5) moving the grating back to the grating storage rack;
and (2.6) pressing and forming by a pressing mechanism.
Preferably, the method comprises the following steps: marking the identifier of the step three by adopting a computer binary code mode, and marking an oval mark on the blank body at intervals, wherein the mark is divided into a marked mark and a non-marked mark; the front is a number of successive oval dots, which signal the subsequent recognition system to start recognition, followed by eight binary oval marks, which in total allow 255 different marks to be printed.
Preferably, the method comprises the following steps: the step sixteenth further includes: the front of the ink-jet printer is connected with an identification system, the binary mark on the bottom surface of the green brick is identified through an image identification function, the identified mark is transmitted to the ink-jet printer, and then a control program of the ink-jet printer calls out a pattern corresponding to the texture of the green brick to be printed on the green brick.
The other technical scheme of the invention is the production control method of the ceramic tile with the consistent blank texture and surface pattern, which is characterized by comprising the following steps:
the method comprises the steps of pressing a brick blank in a reverse striking mode, and pushing the brick blank out of a press mold frame to a roller table;
secondly, an electric hole is formed in the roller table, and a baffle positioned below the roller table is lifted after the green bricks are sensed, so that the positions of the green bricks on the roller table are kept fixed;
thirdly, after the green bricks are fixed on the roller table, the roller table stops rotating, the coding machine prints binary codes on the back of the green bricks according to signals of the material distribution system, 4 black dots used as marks are printed continuously at first, the black dots are printed intermittently according to signals of the material distribution system after the distance is set, the distance is set at the interval of each printed dot, the black dot used as the mark represents 1, and no printed dot represents 0;
after the code striking is finished, the code striking machine gives a signal to control the baffle to descend, the roller table rotates, and the green bricks continue to move on the roller table;
arranging a camera below a glaze line in front of the inkjet printer, wherein the position of the camera is consistent with the green brick coding position, reading the binary code on the back of the green brick when the green brick sprayed with the makeup soil passes through, and transmitting the binary code to the controller, wherein the controller converts the binary code into a corresponding number;
sixthly, storing the corresponding ink jet file into the same serial number name according to the serial number of the blank texture in the ink jet printer, converting the binary code into the corresponding number by the controller, controlling the ink jet printer to switch to the corresponding file serial number, and printing the serial number on the surface of the green brick.
The invention also discloses a technical scheme that the ceramic tile production equipment with consistent blank texture and surface pattern comprises a plurality of groups of material distribution mechanisms, a pressing mechanism, a material distribution platform and a conveying mechanism, and is characterized in that the pressing mechanism is arranged at the tail end of the material distribution platform, and a plurality of groups of material distribution mechanisms are arranged on the material distribution platform and used for conveying raw materials to the pressing mechanism through the conveying mechanism.
Preferably, the method comprises the following steps: the conveying mechanism comprises a conveying belt, a hopper and a grid conveyed to the pressing mechanism through the conveying belt, the grid is stored in a grid storage rack at the bottom of the distributing mechanism, and the grid enters a die frame after being conveyed to the pressing mechanism through the conveying belt and enters a pressing link along with a conveying belt of the pressing mechanism; the pressing mechanism is composed of a rotatable annular roller table, a plurality of parallel baffles for fixing the green bricks and lifting or falling from the lower part of the roller table, and an electric eye arranged on the roller table.
Preferably, the method comprises the following steps: a plurality of groups of transition belts for conveying the material mud and a hopper are arranged at the bottom of the first group of material distribution mechanisms in parallel and are transmitted to a material distribution platform; a grid is arranged on the material distribution platform below the second group of material distribution mechanisms; the pressing mechanism comprises a mold frame fixedly arranged on an annular conveying belt for rotary transmission, and a grid falling into the mold frame in sequence; the grid storage rack is used for storing 1-8 different grids, and each grid has different texture patterns.
Compared with the prior art, the invention has the beneficial effects that:
the invention can press a plurality of fixed blank patterns with different textures by designing a material distribution system, and uses a coder to print organic ink on the press-formed blank as an identifier. And then, identifying blanks with different textures by an identification system in front of the ink-jet printer, and printing corresponding file patterns in the ink-jet printer on the surfaces of the blanks. The texture and the surface pattern of the fired ceramic tile blank are kept consistent, and the ceramic tile has the same sense of unity as natural stone.
Drawings
FIG. 1 is a schematic view of the structure of a production apparatus of the present invention;
FIG. 2 is a flow chart of the production control method of the present invention.
Detailed Description
The invention will be described in more detail below with reference to an embodiment and the attached drawings:
the production method of the ceramic tile with consistent blank texture and surface pattern comprises the following steps:
(1.1) uniformly mixing a pure yellow pigment, an orange pigment and white blank powder according to a mass ratio of 0.07:0.05:100 by using a dry color mixing process to obtain light yellow powder for later use;
(1.2) uniformly mixing a pure yellow pigment, an orange pigment and a coffee pigment according to a mass ratio of 0.13:0.28:0.07:100 by using a dry color mixing process to obtain dark yellow powder for later use;
(1.3) uniformly mixing the orange pigment, the coffee pigment and the black pigment according to the mass ratio of 0.08:0.33:0.56:100 by using a dry color mixing process to obtain brown powder for later use.
(1.4) preparing white blank powder by a conventional method, and mixing the white blank powder and a pigment according to a design ratio by a dry color mixing process to prepare colored blank powder with a required color;
(2.1) moving the grids to be used from the grid storage rack to the distributing platform;
(2.2) arranging green body powder with different colors on a transition belt by a material distribution mechanism according to pre-designed parameters, and arranging the powder in a grid on a material distribution platform through a transition hopper;
(2.3) designing texture patterns on the grids, and sucking away blank powder at the patterns by using a suction pipe;
(2.4) the line distributing mechanism moves the position according to the program design, arranges the powder in the grating according to the pattern corresponding to the grating, and sends the powder into the mold frame after being strickled;
(2.5) moving the grating back to the grating storage rack;
(2.6) Press Molding with Press mechanism
Thirdly, printing the organic ink on the pressed green body by using a code printer to be used as a mark; the marks are marked in an elliptic mark mode on the blank body at intervals by adopting a computer binary code mode, and the marks are divided into marked marks and unmarked marks; the front is continuously provided with five oval points to prepare a signal for starting recognition for a subsequent recognition system, and eight binary oval marks are arranged behind the signal, so that 255 different marks can be printed;
fourthly, drying the blank body with the mark at 130-160 ℃ for 55-70 minutes;
fifthly, applying the makeup soil;
sixthly, the inkjet printer identifies the identifier on the blank body through the identification system, the printed file is switched into a file corresponding to the texture of the blank body, the bleeding ink and the permeation assisting agent are printed firstly, and then the conventional ink is printed; the front of the ink-jet printer is connected with an identification system, the binary mark on the bottom surface of the green brick is identified through an image identification function, the identified mark is transmitted to the ink-jet printer, and a control program of the ink-jet printer calls a pattern corresponding to the texture of the green brick to be printed on the green brick;
a blind clear glaze;
and once firing the semi-finished product at 1165-1190 ℃ for 55-80 minutes;
the product after the self-skin is made into a finished product through the procedures of polishing, edging, waxing, film pasting and the like.
Referring to fig. 2, the method for controlling the production of ceramic tiles with consistent green body texture and surface pattern comprises the following steps:
the method comprises the steps of pressing a brick blank in a reverse striking mode, and pushing the brick blank out of a press mold frame to a roller table;
secondly, an electric hole is formed in the roller table, and a baffle positioned below the roller table is lifted after the green bricks are sensed, so that the positions of the green bricks on the roller table are kept fixed;
thirdly, after the green bricks are fixed on the roller table, the roller table stops rotating, the code printer prints binary codes on the back of the green bricks according to signals of the material distribution system, 4 black dots are printed continuously at first, and are printed intermittently at intervals of 20mm according to signals of the material distribution system, each printed dot is 5mm apart, the black dots represent 1, and no printed dot represents 0;
after the code striking is finished, the code striking machine gives a signal to control the baffle to descend, the roller table rotates, and the green bricks continue to move on the roller table;
arranging a camera below a glaze line in front of the inkjet printer, enabling the position of the camera to be consistent with the green brick coding position, reading the binary code on the back of the green brick when the green brick sprayed with the makeup soil passes through, and transmitting the binary code to the controller, wherein the controller converts the binary code into a corresponding number;
sixthly, storing the corresponding ink jet file into the same serial number name according to the serial number of the blank texture in the ink jet printer, converting the binary code into the corresponding number by the controller, controlling the ink jet printer to switch to the corresponding file serial number, and printing the serial number on the surface of the green brick.
Referring to fig. 1, the apparatus for producing ceramic tiles with consistent green body texture and surface pattern includes a first group of material distribution mechanisms 11 and a second group of line material distribution mechanisms 12, a pressing mechanism 2, a material distribution platform 3, a conveying mechanism 4 and a grid assembly 5, wherein the pressing mechanism 2 is arranged at the tail end of the material distribution platform 3, and the first group of material distribution mechanisms 11 and the second group of line material distribution mechanisms 12 arranged on the material distribution platform 3 convey raw materials through the conveying mechanism 4.
The conveying mechanism 4 comprises a conveying belt 41, a hopper 42 and a grating 51 conveyed to the pressing mechanism 2 through the conveying belt 41, the grating 51 is stored in a grating storage rack 52 at the bottom of the first group of distributing mechanisms 11, and after the grating is conveyed to the pressing mechanism 2 through the conveying belt 41, the grating enters the mold frame 21 and enters a pressing link along with the conveying belt 22 of the pressing mechanism 2; the pressing mechanism 2 is provided with a plurality of parallel baffles 23 used for fixing the green bricks and rising or falling from the lower part of the roller table 22 and an electric eye 24 arranged on the roller table 22 by a rotatable annular roller table 22 and the table surface of the annular roller table 22, and is used for sensing the rising and falling of the baffles 23 positioned below the roller table 22 after the green bricks are controlled.
A plurality of groups of transition belts 41 for transporting the material mud and a hopper 42 are arranged at the bottom of the first group of material distribution mechanisms 11 in parallel and are transmitted to the material distribution platform 3; a grid 51 is arranged on the material distributing platform 3 below the second group of material distributing mechanisms 12; the pressing mechanism 2 comprises a mould frame 21 fixedly arranged on an annular conveying belt 22 for rotary transmission, and a grid 41 which sequentially falls into the mould frame 21; the grid storage rack 52 is used for storing 1-8 different grids 51, and each grid 51 has different texture patterns.
The above-mentioned embodiments are only preferred embodiments of the present invention, and all equivalent changes and modifications made within the scope of the claims of the present invention should be covered by the claims of the present invention.
Claims (1)
1. A method for controlling the production of ceramic tiles with consistent green body texture and surface patterns is characterized by comprising the following steps:
the method comprises the steps of pressing a brick blank in a reverse striking mode, and pushing the brick blank out of a press mold frame to a roller table;
secondly, an electric hole is formed in the roller table, and a baffle positioned below the roller table is lifted after the green bricks are sensed, so that the positions of the green bricks on the roller table are kept fixed;
thirdly, after the green bricks are fixed on the roller table, the roller table stops rotating, the code printer prints binary codes on the back of the green bricks according to signals of the material distribution system, 4 black dots for the subsequent identification system to start identification are continuously printed as marks, the black dots are intermittently printed according to signals of the material distribution system after a set distance is set, the distance is set at intervals of every printing dot, the black dot used as the mark represents 1, and no printing dot represents 0;
after the code striking is finished, the code striking machine gives a signal to control the baffle to descend, the roller table rotates, and the green bricks continue to move on the roller table;
the recognition system is connected below the glaze line in front of the inkjet printer, the position of the recognition system is consistent with the green brick coding position, when the green bricks with the makeup soil sprayed on pass through, the recognition system reads the binary codes on the back sides of the green bricks through the image recognition function and transmits the binary codes to the controller, and the controller converts the binary codes into corresponding numbers;
sixthly, storing the corresponding ink jet file into the same serial number name in the ink jet printer according to the serial number of the blank texture, converting the binary code into the corresponding number by the controller, transmitting the number to the ink jet printer, calling the file with the serial number corresponding to the blank texture by a control program of the ink jet printer, and printing the file on the surface of the green brick.
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| CN201810043712.XA CN108340483B (en) | 2018-01-17 | 2018-01-17 | Production method, control method and production equipment of ceramic tile with consistent blank texture and surface pattern |
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| CN201810043712.XA CN108340483B (en) | 2018-01-17 | 2018-01-17 | Production method, control method and production equipment of ceramic tile with consistent blank texture and surface pattern |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2020062300A1 (en) * | 2018-09-30 | 2020-04-02 | 东莞市唯美陶瓷工业园有限公司 | Manipulator material distribution device wherein ceramic tile body texture and surface decoration pattern are consistent, and control method for manipulator material distribution and pattern adjustment |
| CN110126481B (en) * | 2019-04-08 | 2024-02-27 | 上海泰威技术发展股份有限公司 | Digital printing system for plates |
| CN111231085B (en) * | 2020-01-20 | 2022-04-19 | 广东萨米特陶瓷有限公司 | Combined die opening alignment positioning material distribution system and use method |
| WO2022033464A1 (en) * | 2020-08-12 | 2022-02-17 | 广州精陶机电设备有限公司 | Ceramic tile semifinished body having identification code, and spray-code identification-based ceramic tile printing method |
| CN114074374B (en) * | 2020-08-12 | 2023-03-10 | 广州精陶机电设备有限公司 | Ceramic tile production method |
| CN112571579B (en) * | 2020-12-03 | 2022-03-25 | 江西和美陶瓷有限公司 | Control method for preparing precise continuous grain ceramic rock plate |
| CN113698174B (en) * | 2021-09-14 | 2023-10-20 | 广东嘉联企业陶瓷有限公司 | Ceramic rock plate with uniform upper and lower grains on green body glaze surface and preparation method thereof |
| CN117698120B (en) * | 2024-02-06 | 2024-04-12 | 泉州玉环模具有限公司 | Five-axis sole printing equipment capable of continuously switching printing materials and printing method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013180293A (en) * | 2012-03-05 | 2013-09-12 | Sumitomo Chemical Co Ltd | Manufacturing method for honeycomb structure, honeycomb structure, printing method, and printer |
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| CN205011655U (en) * | 2015-04-15 | 2016-02-03 | 杭州诺贝尔陶瓷有限公司 | Porcelain matter brick with entire body texture and texture |
| CN105777071B (en) * | 2016-03-25 | 2019-10-01 | 东莞市唯美陶瓷工业园有限公司 | There is one kind true stone effect entire body to throw glaze Ceramic Tiles and its manufacturing process |
| CN106518161A (en) * | 2016-12-19 | 2017-03-22 | 佛山市陶泽新能源科技有限公司 | Decoration equipment and method of ceramic tiles and products |
| CN107520950B (en) * | 2017-08-23 | 2020-08-25 | 佛山市东鹏陶瓷有限公司 | Preparation process of full-body-imitated brick |
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| JP2013180293A (en) * | 2012-03-05 | 2013-09-12 | Sumitomo Chemical Co Ltd | Manufacturing method for honeycomb structure, honeycomb structure, printing method, and printer |
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