CN105801084A - Preparation method of ceramic clay body and method for preparing ceramic product from ceramic clay body - Google Patents
Preparation method of ceramic clay body and method for preparing ceramic product from ceramic clay body Download PDFInfo
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- CN105801084A CN105801084A CN201610075743.4A CN201610075743A CN105801084A CN 105801084 A CN105801084 A CN 105801084A CN 201610075743 A CN201610075743 A CN 201610075743A CN 105801084 A CN105801084 A CN 105801084A
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- base substrate
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/1324—Recycled material, e.g. tile dust, stone waste, spent refractory material
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The invention discloses a preparation method of a ceramic clay body and a method for preparing a ceramic product from the ceramic clay body. The preparation method of the high-strength ceramic clay body comprises the following production steps: (1) preparing a blank; (2) carrying out molding; (3) repairing the blank; and (4) drying the blank. According to the method for preparing the ceramic product, the clay body prepared by the method is printed by a printing material; a ceramic transparent glaze is utilized; and an under-glaze daily ceramic product is finally prepared through conventional sintering. The prepared high-strength ceramic clay body is suitable for direct printing on the clay body by a transfer printing machine; the clay body is smooth in surface and high in strength; in the process of preparing the ceramic product, the clay body is not damaged when the printing material is adopted for printing; and the printed pattern is clear and complete.
Description
Technical field
The present invention relates to ceramic field, specifically the preparation method of a kind of high-strength ceramic shale base substrate and the method for making ceramic product with this base substrate.
Background technology
The decorative appearance mode of domestic ceramics has: white tire, with transparent or opal glaze decoration；Color glaze, decorates with coloured glaze；Colored drawing, with color material colored drawing or decal paper, painted decoration also can be divided into overglaze color, underglaze colour, in-glaze decoration.
Colored drawing flower face is in enamel layer hereinafter, referred to as underglaze colour, glaze layer protection colored drawing flower face, has health, the advantage such as attractive in appearance.Hand painting or decal paper, be all the more operation of recruitment, and production efficiency is relatively low, and cost is also higher.Ceramic industry is innovated the color technology of transfer print and technique, has adopted transfer print color machine that colorant directly prints to surface of ceramic products.Due to the variation of domestic ceramics device shape, the print head of print coloured silk is that soft silica gel is made, it is adaptable to the printing of arc goods.
Due to the color process of transfer print, silica gel print head pressure needs certain pressure when being attached to surface of ceramic products, needs, through biscuiting (800-900 DEG C), to make goods have certain intensity after ceramic molding, it is applicable to print coloured silk, carries out glazing again through printing color product and burn till.The conventional shale blank strength relatively low (bending strength is at about 1.5MPa) after ceramic ware for daily use molding, it is prone to damaged in the color process of print, if shale blank strength is improved (bending strength reaches 2.5MPa), then can bear the pressure that print is color.Directly print coloured silk on shale base substrate, without biscuiting, it is possible to saving cost and raise labour productivity, product decoration effect is more preferably.Domestic ceramics industry will improve household ceramic blank intensity, make it directly transfer print coloured silk on shale base substrate, become the problem of technological innovation and research of technique.
Summary of the invention
For solving the problems referred to above, the invention provides the preparation method of a kind of high-strength ceramic shale base substrate and the method making ceramic product with this base substrate.
The preparation method of the ceramic shale base substrate of the high intensity of the present invention, it is characterised in that comprise the following production steps that
(1) Slug preparing
Taking Kaolin 42-46 weight portion, Anhydrite 18-22 weight portion, quartz 14-16 weight portion, ball clay 6-8 weight portion, useless porcelain 6-8 weight portion, bentonite 2-4 weight portion, kieselguhr 4-6 weight portion is as raw material；
Above-mentioned useless porcelain is that daily ceramic product is burning till the scrap produced afterwards, with hammer, scrap is hammered into fragment and prepares；Above-mentioned Kaolin is the Kaolin originating from Fujian Longyan, prepares after eluriating and removing partial impurities；
Add clear water after being mixed by above-mentioned raw materials and carry out wet ball grinding, cross 220 mesh sieves through ball milling raw material, cross magnetic separator de-ironing deironing through the raw material that sieves, become clod through deironing raw material by pressure filter filter pressing, by pug mill, clod is carried out pugging, and the blank preparing quality moisture content 22-33% is standby；
(the basic role of materials application in above-mentioned blank formulation；
Kaolin, Anhydrite, quartz are household porcelain production raw materials three is the stock in formula, constitutes the main body of ceramic ware for daily use.During material usage matches, taking into account the plasticity of product molding, the formation of the reaction of sintering process material and mullite, goods have the effects such as higher whiteness.
Useless porcelain is the material through burning till, and can suitably reduce the temperature that goods burn till, and shortens firing time, saves production cost, is also a kind of twice laid.
Ball clay can make the shale base substrate of molding have higher intensity when dry, but be prone to cause shale body drying to shrink and strengthen, and causes blank cracking.Therefore, addition should appropriateness.
Bentonite is the plasticizer of ceramic batch, can improve the plasticity of blank, with ball clay with the use of, can correspondingly stablize the intensity of shale base substrate.
Kieselguhr can improve the viscosity of blank, interacts with ball clay, bentonite, the qualification rate of product molding process can be made to improve, and blank strength is maintained.)
(2) molding
Take above-mentioned standby blank, adopt roller head machine to carry out roll forming；Forming process adopts rolling depression method at a slow speed, and the rolling time of every base substrate is that the 15-16 second, (every conventional base substrate rolling time was the 9-10 second；Using rolling depression method at a slow speed that molding shale green density can be made to improve, intensity improves accordingly)；
Above-mentioned roller head machine is equipped with roll die, including male model and master mold；Male model is that politef is made；Master mold is that the three A superfine Gypsum Fibrosum powders that Macheng town three, Jingmen power plastering company limited produces are made；After master mold is made, adopting above-mentioned blank, be deployed into, with clear water, the mud that concentration is 50 Baume degrees, mud injects plaster mold intracavity, mud stops 30-40 minute in die cavity, reduces the alkalescence on gypsum mold surface；The mud time of staying by mud eliminating in plaster mold, rinses gypsum mold with clear water after arriving, and cleaned gypsum mold natural drying is standby；(effect embathing gypsum mold with mud is to make the goods easy demoulding of goods in roll forming, the pug of goods not sticking mould)
(3) repaired biscuit
Billet surface through molding is carried out reconditioning；First with sand paper to billet surface fine grinding, make billet surface smooth, then with the block ivalon of silk stocking parcel, add clear water and billet surface is carried out fine grinding, make billet surface smooth, be conducive to follow-up print color；
(4) dry
Through the base substrate natural drying of repaired biscuit to quality moisture content 6-8%, namely prepare the ceramic shale base substrate of high intensity.
The method making ceramic product of the present invention, it is characterised in that the shale base substrate prepared in aforementioned manners, adopts stamp material to carry out print coloured silk, then uses pottery clear frit, burn till through routine, be eventually fabricated underglaze colour domestic ceramic product.
The high-strength ceramic shale base substrate that the present invention prepares, it is adaptable to adopt the color machine of transfer print directly to carry out print coloured silk on shale base substrate.Shale billet surface is smooth, intensity high (bending strength reaches 2.5MPa after tested), and in the process making ceramic product, when adopting stamp material to carry out printing coloured silk, shale base substrate is not damaged, prints coloured picture case complete display.
Detailed description of the invention
Embodiment:
(1) Slug preparing
Taking Kaolin 45 weight portion, Anhydrite 20 weight portion, quartzy 15 weight portions, ball clay 7 weight portion, useless porcelain 7 weight portion, bentonite 3 weight portion, kieselguhr 5 weight portion is as raw material；
Above-mentioned useless porcelain is that daily ceramic product is burning till the scrap produced afterwards, with hammer, scrap is hammered into fragment and prepares；Above-mentioned Kaolin is the Kaolin originating from Fujian Longyan, prepares after eluriating and removing partial impurities；
Add clear water after being mixed by above-mentioned raw materials and carry out wet ball grinding, cross 220 mesh sieves through ball milling raw material, cross magnetic separator de-ironing deironing through the raw material that sieves, become clod through deironing raw material by pressure filter filter pressing, by pug mill, clod is carried out pugging, and the blank preparing quality moisture content 23% is standby；
(2) molding
Take above-mentioned standby blank, adopt roller head machine to carry out roll forming；Forming process adopts rolling depression method at a slow speed, and the rolling time of every base substrate is 15 seconds；
Above-mentioned roller head machine is equipped with roll die, including male model and master mold；Male model is that politef is made；Master mold is that the three A superfine Gypsum Fibrosum powders that Macheng town three, Jingmen power plastering company limited produces are made；After master mold is made, adopting above-mentioned blank, be deployed into, with clear water, the mud that concentration is 50 Baume degrees, mud injects plaster mold intracavity, mud stops 35 minutes in die cavity, reduces the alkalescence on gypsum mold surface；The mud time of staying by mud eliminating in plaster mold, rinses gypsum mold with clear water after arriving, and cleaned gypsum mold natural drying is standby；
(3) repaired biscuit
Billet surface through molding is carried out reconditioning；First with sand paper to billet surface fine grinding, make billet surface smooth, then with the block ivalon of silk stocking parcel, add clear water and billet surface is carried out fine grinding, make billet surface smooth, be conducive to follow-up print color；
(4) dry
Through the base substrate natural drying of repaired biscuit to quality moisture content 7%, namely prepare the high-strength ceramic shale base substrate of the present embodiment.
The shale base substrate that Example prepares, the stamp material that the method adopting the patent No. to be 201310104767.4 is made carries out print coloured silk by shifting the color machine of print, then uses pottery clear frit, burns till through 1300 DEG C, is eventually fabricated the underglaze colour domestic ceramic product of the present embodiment.
The high-strength ceramic shale billet surface that the present embodiment prepares is smooth, intensity high (bending strength reaches 2.5MPa after tested), and in the process making ceramic product, when adopting stamp material to carry out printing coloured silk, shale base substrate is not damaged, prints coloured picture case complete display.
Comparative example 1: with embodiment the difference is that, blank is added without ball clay.The shale blank strength made is poor, and in the print coloured silk process making ceramic product, shale base substrate is unable to undergo pressure and damaged.
Comparative example 2: with embodiment the difference is that, blank is added without kieselguhr.The viscosity of blank and plasticity decline, and cause that in forming process, shale blank cracking is scrapped.
Comparative example 3: with embodiment the difference is that, in the mould that roller head machine is supporting, the materials of plaster master adopt common gypsum powder, do not adopt high strength gypsum powder, plaster master surface of internal cavity difference of hardness.Produce abrasion at roll-forming process master mold surface of internal cavity, cause that pug sticking to mould causes base substrate to scrap.
Comparative example 4: with embodiment the difference is that, plaster master does not adopt mud dipping to process.Plaster master surface alkalinty is too big, and in roll-forming process, base substrate produces modification because of the not easily demoulding.
Comparative example 5: with embodiment the difference is that, in roll forming, the rolling time of every base substrate is 10 seconds.The shale green density made is poor, decrease in strength.
Comparative example 6: with embodiment the difference is that, base substrate repaired biscuit does not adopt the silk stocking block unit of plastic fine grinding product surface of parcel.Billet surface is smooth not, and in making ceramic product process, the pattern definition of transferred print coloured silk is poor.
Claims (2)
1. the preparation method of pottery shale base substrate, it is characterised in that comprise the following production steps that
(1) Slug preparing
Taking Kaolin 42-46 weight portion, Anhydrite 18-22 weight portion, quartz 14-16 weight portion, ball clay 6-8 weight portion, useless porcelain 6-8 weight portion, bentonite 2-4 weight portion, kieselguhr 4-6 weight portion is as raw material；
Above-mentioned useless porcelain is that daily ceramic product is burning till the scrap produced afterwards, with hammer, scrap is hammered into fragment and prepares；Above-mentioned Kaolin is the Kaolin originating from Fujian Longyan, prepares after eluriating and removing partial impurities；
Add clear water after being mixed by above-mentioned raw materials and carry out wet ball grinding, cross 220 mesh sieves through ball milling raw material, cross magnetic separator de-ironing deironing through the raw material that sieves, become clod through deironing raw material by pressure filter filter pressing, by pug mill, clod is carried out pugging, and the blank preparing quality moisture content 22-33% is standby；
(2) molding
Take above-mentioned standby blank, adopt roller head machine to carry out roll forming；Forming process adopts rolling depression method at a slow speed, and the rolling time of every base substrate is the 15-16 second；
Above-mentioned roller head machine is equipped with roll die, including male model and master mold；Male model is that politef is made；Master mold is that the three A superfine Gypsum Fibrosum powders that Macheng town three, Jingmen power plastering company limited produces are made；After master mold is made, adopting above-mentioned blank, be deployed into, with clear water, the mud that concentration is 50 Baume degrees, mud injects plaster mold intracavity, mud stops 30-40 minute in die cavity, reduces the alkalescence on gypsum mold surface；The mud time of staying by mud eliminating in plaster mold, rinses gypsum mold with clear water after arriving, and cleaned gypsum mold natural drying is standby；
(3) repaired biscuit
Billet surface through molding is carried out reconditioning；First with sand paper to billet surface fine grinding, make billet surface smooth, then with the block ivalon of silk stocking parcel, add clear water and billet surface is carried out fine grinding, make billet surface smooth, be conducive to follow-up print color；
(4) dry
Through the base substrate natural drying of repaired biscuit to quality moisture content 6-8%, namely prepare the ceramic shale base substrate of high intensity.
2. the method making ceramic product, it is characterised in that the shale base substrate prepared by method described in claim 1, adopts stamp material to carry out print coloured silk, then uses pottery clear frit, burn till through routine, be eventually fabricated underglaze colour domestic ceramic product.
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| CN201610075743.4A CN105801084B (en) | 2016-01-21 | 2016-01-21 | The preparation method of ceramic shale green body and the method that ceramic product is made with the green body |
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| CN201610075743.4A CN105801084B (en) | 2016-01-21 | 2016-01-21 | The preparation method of ceramic shale green body and the method that ceramic product is made with the green body |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106278150A (en) * | 2016-08-12 | 2017-01-04 | 陈赛霞 | A kind of preparation method of Maifanitum boccaro cooking device |
| CN106699221A (en) * | 2017-01-23 | 2017-05-24 | 黄剑锋 | Production method of lightweight heat-resistant ceramic |
| CN106830881A (en) * | 2017-04-06 | 2017-06-13 | 潮州市潮安区皓强瓷业有限公司 | The production method of domestic ceramics transmutation color glaze product |
| CN106892561A (en) * | 2017-04-06 | 2017-06-27 | 广东皓明陶瓷科技有限公司 | The production method of electric bright glaze and electric light pool domestic ceramic product |
| CN107032755A (en) * | 2017-04-25 | 2017-08-11 | 广东天际电器股份有限公司 | A kind of preparation method for strengthening porcelain stew cup |
| CN107098584A (en) * | 2017-04-18 | 2017-08-29 | 广东四通集团股份有限公司 | A kind of preparation method of glaze isolation print ancient painted pottery porcelain |
| CN107473711A (en) * | 2017-09-14 | 2017-12-15 | 广东非凡实业有限公司 | A kind of Environment-friendlyceramic ceramic material and preparation method thereof |
| CN109369145A (en) * | 2018-12-04 | 2019-02-22 | 德化县宏顺陶瓷有限公司 | Point reduction glaze ceramic and preparation method thereof |
| CN109608044A (en) * | 2018-12-04 | 2019-04-12 | 德化县宏顺陶瓷有限公司 | Cracking glaze and preparation method thereof, be cracked the method for glaze ceramic with cracking glaze production |
| CN114873988A (en) * | 2022-04-29 | 2022-08-09 | 湖南华联瓷业股份有限公司 | New daily-use porcelain prepared from waste ceramics and preparation method thereof |
| CN114956780A (en) * | 2022-06-30 | 2022-08-30 | 潮州市三华陶瓷实业有限公司 | Method for preparing artistic domestic porcelain by adopting low-grade mineral aggregate |
| CN116496073A (en) * | 2023-05-16 | 2023-07-28 | 醴陵千汇实业有限公司 | Blank pug for extrusion molding of cup lugs |
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| CN102584179A (en) * | 2011-01-10 | 2012-07-18 | 福建省德化县宁昌陶瓷有限公司 | Ceramic product prepared from waste ceramic and preparation method thereof |
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| CN101337806A (en) * | 2008-08-08 | 2009-01-07 | 饶国良 | Spodumene-matrix heat resisting ceramic materials |
| CN102584179A (en) * | 2011-01-10 | 2012-07-18 | 福建省德化县宁昌陶瓷有限公司 | Ceramic product prepared from waste ceramic and preparation method thereof |
| CN102249653A (en) * | 2011-06-03 | 2011-11-23 | 饶国良 | Petalite heat-resisting ceramic material with strong forming stability |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106278150A (en) * | 2016-08-12 | 2017-01-04 | 陈赛霞 | A kind of preparation method of Maifanitum boccaro cooking device |
| CN106699221A (en) * | 2017-01-23 | 2017-05-24 | 黄剑锋 | Production method of lightweight heat-resistant ceramic |
| CN106830881A (en) * | 2017-04-06 | 2017-06-13 | 潮州市潮安区皓强瓷业有限公司 | The production method of domestic ceramics transmutation color glaze product |
| CN106892561A (en) * | 2017-04-06 | 2017-06-27 | 广东皓明陶瓷科技有限公司 | The production method of electric bright glaze and electric light pool domestic ceramic product |
| CN107098584B (en) * | 2017-04-18 | 2019-08-16 | 广东四通集团股份有限公司 | A kind of preparation method of glaze isolation print ancient painted pottery porcelain |
| CN107098584A (en) * | 2017-04-18 | 2017-08-29 | 广东四通集团股份有限公司 | A kind of preparation method of glaze isolation print ancient painted pottery porcelain |
| CN107032755A (en) * | 2017-04-25 | 2017-08-11 | 广东天际电器股份有限公司 | A kind of preparation method for strengthening porcelain stew cup |
| CN107473711A (en) * | 2017-09-14 | 2017-12-15 | 广东非凡实业有限公司 | A kind of Environment-friendlyceramic ceramic material and preparation method thereof |
| CN109369145A (en) * | 2018-12-04 | 2019-02-22 | 德化县宏顺陶瓷有限公司 | Point reduction glaze ceramic and preparation method thereof |
| CN109608044A (en) * | 2018-12-04 | 2019-04-12 | 德化县宏顺陶瓷有限公司 | Cracking glaze and preparation method thereof, be cracked the method for glaze ceramic with cracking glaze production |
| CN114873988A (en) * | 2022-04-29 | 2022-08-09 | 湖南华联瓷业股份有限公司 | New daily-use porcelain prepared from waste ceramics and preparation method thereof |
| CN114956780A (en) * | 2022-06-30 | 2022-08-30 | 潮州市三华陶瓷实业有限公司 | Method for preparing artistic domestic porcelain by adopting low-grade mineral aggregate |
| CN114956780B (en) * | 2022-06-30 | 2023-02-17 | 潮州市三华陶瓷实业有限公司 | Method for preparing artistic domestic porcelain by adopting low-grade mineral aggregate |
| CN116496073A (en) * | 2023-05-16 | 2023-07-28 | 醴陵千汇实业有限公司 | Blank pug for extrusion molding of cup lugs |
| CN116496073B (en) * | 2023-05-16 | 2024-04-02 | 醴陵千汇实业有限公司 | Blank pug for extrusion molding of cup lugs |
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Denomination of invention: Preparation method of ceramic argillaceous body and method for making ceramic products from the body Effective date of registration: 20211028 Granted publication date: 20181116 Pledgee: China Co. truction Bank Corp Chaozhou branch Pledgor: GUANGDONG HAOMING CERAMIC SCIENCE AND TECHNOLOGY Co.,Ltd. Registration number: Y2021980011504 |