CN108328241A - A kind of full-automatic glass window production line - Google Patents
A kind of full-automatic glass window production line Download PDFInfo
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- CN108328241A CN108328241A CN201810139943.0A CN201810139943A CN108328241A CN 108328241 A CN108328241 A CN 108328241A CN 201810139943 A CN201810139943 A CN 201810139943A CN 108328241 A CN108328241 A CN 108328241A
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- glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention discloses a kind of full-automatic glass window production lines in windowpane production and processing field, including assembly system, assembly system includes assembly pedestal, it assembles pedestal and is equipped with supporting table vertically, supporting table is equipped with main sucker, and the side of supporting table is connected with lifting platform, perforation is equipped in the middle part of lifting platform, two vertical shift holders are arranged on lifting platform, vertical shift holder is equipped with centering body；Two traversing holders are arranged on lifting platform, traversing holder is equipped with centering body；It assembles the opposite side of pedestal and is equipped with proximate matter preprocess system, proximate matter preprocess system includes cradle, and the front end of cradle is equipped with feeding cylinder, and the rear end of cradle, which is equipped with, moves material track, it moves above material track and is equipped with disconnecting device and drilling-milling apparatus, proximate matter positioning device can be moved along material track is moved；It assembles the opposite other side of pedestal and is equipped with glass feeding system.The present invention can be automatically performed proximate matter and glass assemblies, obtain the flow of windowpane, time saving and energy saving, high in machining efficiency.
Description
Technical field
The invention belongs to windowpanes to produce and process field, more particularly to a kind of windowpane automatic assembly line.
Background technology
In the prior art, the processing assembling process of windowpane is：The cutting of material size of glass frame, then root are determined first
The size of glass is determined according to window frame profile, then manual control glass and the scale blanking of window frame profile, glass cut automatically, glass
Glass encapsulates and shape extrusion cut-out, then glass and proximate matter are deposited in beside mounting plate, and window frame profile is manually assembled to glass
The screw of surrounding window frame is finally manually screwed into proximate matter to fix windowpane frame by glass surrounding.Disadvantage is that：It is entire to add
Work assembling process is all using manual operation, is pure manual operations especially when window frame profile to be assembled on glass, time-consuming
Arduously, at most can be only done 10 square metres of windowpane assembly for each person every day, packaging efficiency is low, and glass and window frame profile it
Between assembly precision it is relatively low, the obtained windowpane of processing assembling is not secured enough, and service life is shorter.
Invention content
The object of the present invention is to provide a kind of full-automatic glass window production line, can be automatically performed from shape extrusion blanking,
Expect that proximate matter obtains the production procedure of finished glass window with glass assemblies on glass, entire assembling process of processing need not manually be done
In advance, time saving and energy saving, high degree of automation is high in machining efficiency, and the assembly precision of windowpane is high, and quality is more reliable.
The object of the present invention is achieved like this：A kind of full-automatic glass window production line, including assembly system, assembly system
Including assembling pedestal, assembly the middle of the base is equipped with supporting table vertically, and supporting table is equipped with several main suckers for fixing glass,
The side of supporting table slidably connects lifting platform through vertical riser guide, and passing through of can holding that supporting table passes through is equipped in the middle part of lifting platform
It perforates, front and back on lifting platform to be arranged with two vertical shift holders, vertical shift holder is slidably connected at by vertical shift guide rail on lifting platform,
Vertical shift holder is equipped with long profiles centering body；Symmetrical on the lifting platform to set there are two traversing holder, traversing holder is logical
It crosses traversing guide rail to be slidably connected on lifting platform, traversing holder is equipped with short material centering body；It is opposite with the assembly pedestal
Side be equipped with proximate matter preprocess system, proximate matter preprocess system includes cradle, and the front end of cradle is equipped with feeding cylinder, send
The rear end of rack is correspondingly provided with shifting material track, moves above material track and is correspondingly provided with disconnecting device and drilling-milling apparatus, moves on material track
If corresponding disconnecting device, drilling-milling apparatus are respectively arranged with dry shaped material positioning device, proximate matter positioning device can be moved along material track is moved；
The other side opposite with the assembly pedestal is equipped with glass feeding system.
When the present invention works, the glass cut is sent on the main sucker of assembly system, and stock shapes are sent to feeding
On frame, feeding cylinder pushes stock shapes to be moved along cradle, and stock shapes are sent on disconnecting device, proximate matter positioning device
Stock shapes are fixed, stock shapes are cut into window frame long profiles, the window frame to match with glass circumferential side frame by disconnecting device
Short material, window frame long profiles and short material are sent in assembly system, and long profiles are placed on vertical shift holder, and short material is put
It sets on traversing holder, after glass surrounding stamps glue, lifting platform rises so that long profiles, short material and glass are located at same
One plane, long profiles centering body is by long profiles centering, and vertical shift holder drives long profiles close to the long side of glass, until long profiles
It is bonded with the long side of glass；Short material centering body is by short material centering, while traversing holder drives short material close to glass
Short side completes the assembly of glass and proximate matter until the bonding of the short side of short material and glass.
Compared with prior art, the beneficial effects of the present invention are：It can be automatically performed from shape extrusion blanking, glass
Expect that proximate matter obtains the production procedure of finished glass window with glass assemblies, entire assembling process of processing does not need manual intervention, saves
Shi Shengli substantially reduces recruitment number, changes the working method of worker, high degree of automation is high in machining efficiency, windowpane
Assembly precision it is high, quality is more reliable；The entire production line only needs to operate no more than 5 people, and worker only needs input control
Program, operation and monitor console, it is easy to operate, labor intensity is greatly reduced, production efficiency is improved, bringing can save every year
The direct economic benefit that more than 400 ten thousand yuan of less manpower expense.
As a further improvement on the present invention, vertical shift branch is corresponded on the lifting platform and be provided with vertical shift ball screw, lift
Traversing branch is corresponded on platform and is provided with traversing ball screw, is assembled and is vertically arranged with several assistant cylinders on pedestal, assistant cylinder
Piston rod external part is equipped with assisted sucking disc, and lifting platform is equipped with several through-holes for holding each assistant cylinder and passing through.Vertical shift ball wire
Bar rotates, and nut drives the movement of vertical shift holder；Traversing ball screw rotation, nut drive traversing holder movement, and assisted sucking disc can
It is used to support the larger glass of gauge size, glass is more firm, will not shake, not influence assembly precision.
As a further improvement on the present invention, the traversing guide rail is axially disposed within the side of vertical shift holder, vertical shift holder
Front and rear sides be equipped with traversing guide rail, the left and right ends of vertical shift holder are equipped with the two-way cunning of U-shaped to match with traversing guide rail
The top of block, bidirectional slider is equipped with vertical shift directive wheel, and traversing frame bottom is equipped in an axial direction to match with corresponding vertical shift directive wheel
Vertical shift guide groove, traversing holder is slidably connected at the top of two vertical shift holders by the bidirectional slider at both ends.Vertical shift holder edge
When the movement of vertical shift guide rail, the vertical shift directive wheel on bidirectional slider is slided along the vertical shift guide groove of traversing frame bottom；It is traversing
When holder is moved along traversing guide rail, bidirectional slider is driven to be slided along traversing guide rail, bidirectional slider can be along traversing guide rail
Sliding, can also slide along vertical shift guide groove, realize Bidirectional slide so that the vertical shift of the traversing and vertical shift holder of traversing holder
Non-interference, the layout of device is compacter, saves space.
As a further improvement on the present invention, the long profiles centering body includes axially rotating to be supported on vertical shift holder
On centering leading screw, short material centering body includes axially rotating the centering leading screw being supported on traversing holder, centering leading screw
It is upper that two groups of symmetrical proximate matter fixtures, vertical shift holder and traversing branch are sequentially connected with by orthodontic nut, anti-tooth nut respectively
Proximate matter fixture on frame is arranged in correspondence with each other, and the proximate matter fixture on vertical shift holder is slidably connected with traversing guide rail, on traversing holder
Proximate matter fixture through being connect with traversing bracket slide to middle guide；Proximate matter fixture includes vertical cylinder, the piston rod of vertical cylinder
External part is equipped with top board, is connected with lower platen corresponding with top board on the cylinder body of vertical cylinder, vertical cylinder also with level
The piston rod external part of cylinder is sequentially connected.Centering leading screw rotates, and orthodontic nut, anti-tooth nut drive two groups of proximate matter fixtures respectively
It moves towards, at this point, there are the spacing more than profile height between top board and lower platen, after proximate matter centering, vertical cylinder
Piston rod drives top board to compress proximate matter, and horizontal air cylinder pushes proximate matter so that proximate matter correspondence is adhered to glass surrounding.
As a further improvement on the present invention, it is sequentially arranged at intervals with from front to back on the cradle several rotatable
The piston rod external part of conveying roller, feeding cylinder is equipped with proximate matter clamping jaw, and feeding cylinder can be along cradle axial direction by rack-and-pinion
Mobile, the side of cradle is correspondingly provided with several parallel conveyer belts, and conveyer belt is vertical with cradle axis.Stock shapes are horizontal
To placing on the conveyor belt, raw material is transported on cradle by conveyer belt one by one, and proximate matter clamping jaw clamps stock shapes, servo electricity
Machine drives feeding cylinder to be moved along rack, and stock shapes are sent on disconnecting device.
In order to improve shape extrusion efficiency, the proximate matter preprocess system is set side by side with two groups, and disconnecting device is close to be sent
Rack, drilling-milling apparatus move on material track far from cradle and are equipped with proximate matter positioning device positioned at the front-end and back-end of disconnecting device,
Shifting material track close to assembly pedestal is equipped at least two groups proximate matter positioning device；The disconnecting device includes three edges not Tongfang
To the cut-out saw blade of cut-out proximate matter；The drilling-milling apparatus includes four drill mill heads for corresponding to four sides of proximate matter respectively；It is described
Proximate matter positioning device includes positioning engine base, and parallel on positioning engine base to be equipped at least two lateral rotation rollers, lateral rotation roller is horizontal
Setting, positioning engine base is upper to be equipped at least a pair of fixed longitudinal register edger roll between two lateral rotation rollers, positions a left side for engine base
The corresponding fixed longitudinal register edger roll in right both sides is provided with adjustable longitudinal register edger roll, the work of adjustable longitudinal register edger roll and cylinder
Stopper rod is sequentially connected, and positioning briquetting is correspondingly provided with above lateral rotation roller, and positioning engine base can expect rail by rack-and-pinion along moving
It moves in road.Proximate matters can be cut off from three different directions by cutting off saw blade, and when cut-out, stock shapes both ends are consolidated by proximate matter positioning device
It is fixed, cut off precision higher；After the completion of cut-out, four sides punching, groove milling of the drill mill head to proximate matter；When fixed proximate matter, type
The side of material is contacted with fixed longitudinal register edger roll, and adjustable longitudinal register edger roll is moved to the position with another side contacts of proximate matter,
The both sides of fixed proximate matter, upper positioning briquetting compress proximate matter top, four sides of proximate matter are fixed.
As a further improvement on the present invention, proximate matter sorting system, type are equipped between the assembly pedestal and shifting material track
Material sorting system includes being located at the portal frame moved above material track rear end, portal frame be equipped with can along the sorting hand of cross beam movement,
It is correspondingly provided with two sub-material pipelines at left and right sides of assembly pedestal.Sorting hand puts two root long proximate matters after cutting off processing respectively
On two sub-material pipelines, two short materials after cutting off processing are also individually placed on two sub-material pipelines, ensure two
Proximate matter type on sub-material pipeline is consistent with quantity, convenient for assembly.
As a further improvement on the present invention, glass crawl robot, gluing machine are equipped with around the assembly pedestal
People and two proximate matters capture robot, and two proximate matter crawl robots are located at close to the position of corresponding sub-material pipeline.Glass
Glass is placed on main sucker by glass crawl robot, and then glass surrounding stamps glue again for gluing robot, meanwhile, each proximate matter
Crawl robot captures one group of long profiles, short material is placed on the proximate matter fixture of one group of traversing holder, vertical shift holder, improves glass
The efficiency of glass and profile material assembling.
As a further improvement on the present invention, the glass feeding system includes overturning upper flitch, overturns turning over for upper flitch
Turn to be equipped with glass conveyer belt at side, overturning upper flitch is equipped with several universal wheels, and side corresponding with overturning upper flitch is equipped with
Glass stock shelf, several inclined glass feeding rollers are equipped at intervals on glass stock shelf, and glass captures robot and is located at close to glass
The position of glass stock shelf discharge end.In overturning upper flitch, glass belt-driven glass inclination movement arrives glass slant setting
On glass feeding roller, glass is tilted and is conveyed by glass feeding roller, and glass is prevented to be stressed concentration and be crushed, and glass captures machine
People will be on glass handling to main sucker.
As a further improvement on the present invention, position corresponding with the assembly pedestal is equipped with finished product stacking frame, finished product
It is stacking area below stacking frame, the top of finished product stacking frame is equipped with the robot palletizer that can be moved in three dimensions.Stacking machine
Device people carries the finished glass window processed, and stacking is in stacking area.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the present invention.
Fig. 2 is the vertical view of the present invention.
Fig. 3 is the structural schematic diagram of proximate matter preprocess system.
Fig. 4 is the structural schematic diagram of proximate matter positioning device.
Fig. 5 is the structural schematic diagram of disconnecting device.
Fig. 6 is the structural schematic diagram of drilling-milling apparatus.
Fig. 7 is the partial structural diagram of the present invention.
Fig. 8 is the vertical view of Fig. 7.
Fig. 9 is the structural schematic diagram of proximate matter sorting system and assembly system.
Figure 10 is the dimensional structure diagram of assembly system.
The sectional view of centering leading screw on Figure 11 vertical shift holders.
Figure 12 is the partial enlarged view of Figure 11.
Figure 13 is the sectional view of centering leading screw on traversing holder.
Figure 14 is the front view of assembly system.
Figure 15 is the sectional view along AA of Figure 14.
Figure 16 is the left view of assembly system.
Figure 17 is the dimensional structure diagram of vertical shift holder.
Figure 18 is the structural schematic diagram of vertical shift holder and traversing holder.
Figure 19 is the structural schematic diagram of proximate matter fixture.
Figure 20 is the structural schematic diagram of glass feeding system.
Wherein, 1 assembly system, 101 assembly pedestals, 102 supporting tables, 103 main suckers, 104 riser guides, 105 lifting platforms,
106 vertical shift holders, 107 vertical shift guide rails, 108 traversing holders, 109 traversing guide rails, 110 vertical shift ball-screws, 111 traversing ball wires
Thick stick, 112 assistant cylinders, 112a assisted sucking discs, 113 bidirectional sliders, 113a vertical shift directive wheels, 114 vertical shift guide grooves, 115 centerings
Leading screw, 116 anti-tooth nuts, 117 orthodontic nuts, 118 proximate matter fixtures, 118a vertical cylinders, 118b top boards, 118c lower platens,
118d horizontal air cylinders, 119 pairs of middle guides, 2 proximate matter preprocess systems, 201 cradles, 202 feeding cylinders, 203 move material track,
204 disconnecting devices, 204a cut off saw blade, 205 drilling-milling apparatus, 205a drill mill heads, 206 proximate matter positioning devices, 206a localization machines
Seat, 206b lateral rotation rollers, 206c fix longitudinal register edger roll, 206d is adjustable longitudinal register edger roll, 206e cylinders, fixed on 206f
Position briquetting, 207 conveying rollers, 208 conveyer belts, 209 rack-and-pinion, 3 glass feeding systems, 301 overturning upper flitch, 302 glass pass
Send band, 303 universal wheels, 304 glass stock shelfs, 304a glass feeding rollers, 4 proximate matter sorting systems, 401 portal frames, 402 sortings
Hand, 403 sub-material pipelines, 5 glass crawl robot, 6 gluing robots, 7 proximate matters crawl robot, 8 finished product stacking framves, 801
Stacking area, 802 robot palletizers, 9 glass, 10 windowpanes.
Specific implementation mode
It is a kind of full-automatic glass window production line, including assembly system 1 as shown in Fig. 1-2 0, assembly system 1 includes assembly
Pedestal 101,101 middle part of assembly pedestal are equipped with supporting table 102 vertically, and supporting table 102 is equipped with several masters for fixing glass 9
The side of sucker 103, supporting table 102 slidably connects lifting platform 105 through vertical riser guide 104, and 105 middle part of lifting platform is set
The through hole that supporting table 102 passes through can be held by having, front and back on lifting platform 105 to be arranged with two vertical shift holders 106, vertical shift holder
106 are slidably connected at by vertical shift guide rail 107 on lifting platform 105, and vertical shift holder 106 is equipped with long profiles centering body；Lifting
Symmetrical on platform 105 to set there are two traversing holder 108, traversing holder 108 is slidably connected at lifting platform by traversing guide rail 109
On 105, traversing holder 108 is equipped with short material centering body；The side opposite with assembly pedestal 101 is equipped with proximate matter preprocessing system
System 2, proximate matter preprocess system 2 include cradle 201, and the front end of cradle 201 is equipped with feeding cylinder 202, after cradle 201
End is correspondingly provided with shifting material track 203, moves 203 top of material track and is correspondingly provided with disconnecting device 204 and drilling-milling apparatus 205, moves material rail
If corresponding to disconnecting device 204 on road 203, drilling-milling apparatus 205 is respectively arranged with dry shaped material positioning device 206, proximate matter positioning device
206 can move along material track 203 is moved；The other side opposite with assembly pedestal 101 is equipped with glass feeding system 3.
Vertical shift holder 106 is corresponded on lifting platform 105 and is equipped with vertical shift ball screw 110, and traversing holder is corresponded on lifting platform 105
108 are equipped with traversing ball screw 111, assemble and are vertically arranged with several assistant cylinders 112, the work of assistant cylinder 112 on pedestal 101
Stopper rod external part is equipped with assisted sucking disc 112a, and lifting platform 105 is equipped with several through-holes for holding each assistant cylinder 112 and passing through.
Traversing guide rail 109 is axially disposed within the side of vertical shift holder 106, and the front and rear sides of vertical shift holder 106 are equipped with cross
Guide rail 109 is moved, the left and right ends of vertical shift holder 106 are equipped with the U-shaped bidirectional slider 113 to match with traversing guide rail 109, two-way
The top of sliding block 113 is equipped with vertical shift directive wheel 113a, and 108 bottom of traversing holder is equipped with and corresponding vertical shift directive wheel 103a in an axial direction
The vertical shift guide groove 114 to match, traversing holder 108 are slidably connected at two vertical shift holders 106 by the bidirectional slider 113 at both ends
Top.
The long profiles centering body includes axially rotating the centering leading screw 115 being supported on vertical shift holder 106, short
Material centering body includes axially rotating the centering leading screw 115 being supported on traversing holder 108, is led to respectively on centering leading screw 115
Cross orthodontic nut 117, anti-tooth nut 116 is sequentially connected with two groups of symmetrical proximate matter fixtures 118, vertical shift holder 106 and cross
The proximate matter fixture 118 moved on holder 108 is arranged in correspondence with each other, the proximate matter fixture 118 on vertical shift holder 106 and traversing guide rail 109
It is slidably connected, the proximate matter fixture 118 on traversing holder 108 is through being slidably connected to middle guide 119 and traversing holder 108；Proximate matter presss from both sides
Tool 118 includes vertical cylinder 118a, and the piston rod external part of vertical cylinder 118a is equipped with top board 118b, vertical cylinder 118a's
Lower platen 118c corresponding with top board 118b, piston rods of the vertical cylinder 118a also with horizontal air cylinder 118d are connected on cylinder body
External part is sequentially connected.
Several rotatable conveying rollers 207 are sequentially arranged at intervals on cradle 201 from front to back, feeding cylinder 202
Piston rod external part is equipped with proximate matter clamping jaw, and feeding cylinder 202 can be moved axially by rack-and-pinion 209 along cradle 201, feeding
The side of frame 201 is correspondingly provided with several parallel conveyer belts 208, and conveyer belt 208 is vertical with 201 axis of cradle.
Proximate matter preprocess system 2 is set side by side with two groups, and for disconnecting device 204 close to cradle 201, drilling-milling apparatus 205 is remote
From cradle 201, moves on material track 203 and be equipped with proximate matter positioning device 206 positioned at the front-end and back-end of disconnecting device 204, lean on
The shifting material track 203 of nearly assembly pedestal 101 is equipped at least two groups proximate matter positioning device 206；Disconnecting device 204 includes three edges
Different directions cut off the cut-out saw blade 204a of proximate matter；Drilling-milling apparatus packet 205 includes four brill millings for corresponding to four sides of proximate matter respectively
Cutter head 205a；Proximate matter positioning device 206 includes positioning engine base 206a, parallel on positioning engine base 206a to be equipped at least two lateral turns
Dynamic roller 206b, lateral rotation roller 206b are horizontally disposed, are equipped with extremely between two lateral rotation roller 206b on positioning engine base 206a
The corresponding fixed longitudinal register edger roll 206c in the left and right sides of few a pair of fixed longitudinal register edger roll 206c, positioning engine base 206a are set
The piston rod for being equipped with adjustable longitudinal register edger roll 206d, adjustable longitudinal register edger roll 206d and cylinder 206e is sequentially connected, laterally
Positioning briquetting 206f is correspondingly provided with above rotating roller 206b, positioning engine base 206a can expect track by rack-and-pinion 209 along moving
203 movements.
It assembles pedestal 101 and moves between material track 203 equipped with proximate matter sorting system 4, proximate matter sorting system 4 includes being located to move
Expect the portal frame 401 above track rear end, portal frame 401, which is equipped with, to assemble pedestal 101 along the sorting hand 402 of cross beam movement
The left and right sides be correspondingly provided with two sub-material pipelines 403.
It assembles and is equipped with glass crawl robot 5, gluing robot 6 and two proximate matters crawl robots around pedestal 101
7, two proximate matter crawl robots 7 are located at close to the position of corresponding sub-material pipeline 403.
Glass feeding system 3 includes overturning upper flitch 301, overturns and is equipped with glass conveyer belt at the flipping side of upper flitch 301
302, overturning upper flitch 301 is equipped with several universal wheels 303, and side corresponding with overturning upper flitch 301 is equipped with glass feeding
Frame 304, is equipped at intervals with several inclined glass feeding roller 304a on glass stock shelf 304, glass capture robot 5 be located at it is close
The position of 304 discharge end of glass stock shelf.
Position corresponding with assembly pedestal 101 is equipped with finished product stacking frame 8, and 8 lower section of finished product stacking frame is stacking area 801,
The top of finished product stacking frame 8 is equipped with the robot palletizer 802 that can be moved in three dimensions.
When this system works, more stock shapes are placed on side by side on conveyer belt 208, and stock shapes are sent to one by one
On rack 201, feeding cylinder 202 pushes stock shapes to be moved along cradle 201, and stock shapes are sent to disconnecting device 204
On, the side of proximate matter is contacted with fixed longitudinal register edger roll 206c, and adjustable longitudinal register edger roll 206d is moved to another with proximate matter
The position of side contacts, the both sides of fixed proximate matter, upper positioning briquetting 206f compress proximate matter top, four sides of proximate matter are fixed,
When cut-out, the both ends of stock shapes are fixed by proximate matter positioning device 206, and disconnecting device 204 cuts into stock shapes and glass
Window frame long profiles that glass circumferential side frame matches, window frame short material, drilling-milling apparatus 205 is again to proximate matter punching, groove milling；Then, divide
It picks hand 401 two root long proximate matters after processing are individually placed on two sub-material pipelines 403, by two short after cutting off processing
Material is also individually placed on two sub-material pipelines 403, ensures that the proximate matter type on two sub-material pipelines 403 is consistent with quantity；
Proximate matter crawl robot 7 per side captures one group of long profiles, short material is placed on one group of adjacent traversing holder 108, vertical shift branch
On the proximate matter fixture 118 of frame 106, meanwhile, glass crawl robot 5 captures the glass cut, is sent to the main suction of supporting table 102
On disk 103, gluing robot 6 stamps glue in 9 surrounding of glass；Lifting platform 105 rises so that long profiles, short material and glass 9
It is generally aligned in the same plane, centering leading screw 115 rotates, and orthodontic nut 117, anti-tooth nut 116 drive two groups of 118 phases of proximate matter fixture respectively
To movement, at this point, there are the spacing more than profile height between top board 118b and lower platen 118c, after proximate matter centering, vertically
The piston rod of cylinder 118a drives top board 118b to compress proximate matter, and horizontal air cylinder 118d pushes proximate matter so that proximate matter corresponds to bonding
To 9 surrounding of glass；Vertical shift holder 106 drives long profiles close to the long side of glass 9 so that the long side of long profiles and glass 9 bonds；
Traversing holder 108 drives short material close to the short side of glass 9 so that short material and the short side of glass 9 bond, and complete glass and type
The assembly of material.Robot palletizer 802 carries the finished glass window 10 processed, and stacking is in stacking area 801.
Advantage of this system is that：It can be automatically performed and expect proximate matter and glass assemblies from shape extrusion blanking, glass
The production procedure of finished glass window is obtained, entire assembling process of processing does not need manual intervention, time saving and energy saving, substantially reduces use
Worker's number changes the working method of worker, and high degree of automation is high in machining efficiency, and the assembly precision of windowpane is high, and quality is more
Reliably；The entire production line only needs to operate no more than 5 people, and worker only needs input control program, operation and monitoring control
Platform, it is easy to operate, labor intensity is greatly reduced, production efficiency is improved, more than 400 ten thousand yuan of labour cost can be saved every year by bringing
Direct economic benefit.
The invention is not limited in above-described embodiments, on the basis of technical solution disclosed by the invention, the skill of this field
For art personnel according to disclosed technology contents, one can be made to some of which technical characteristic by not needing performing creative labour
A little to replace and deform, these are replaced and deformation is within the scope of the invention.
Claims (10)
1. a kind of full-automatic glass window production line, which is characterized in that including assembly system, assembly system includes assembly pedestal, dress
It is equipped with supporting table vertically with the middle of the base, supporting table is equipped with several main suckers for fixing glass, the side warp of supporting table
Vertical riser guide slidably connects lifting platform, and the through hole that supporting table passes through can be held by being equipped in the middle part of lifting platform, on lifting platform
Front and back to be arranged with two vertical shift holders, vertical shift holder is slidably connected at by vertical shift guide rail on lifting platform, is set on vertical shift holder
There is long profiles centering body；Symmetrical on the lifting platform to set there are two traversing holder, traversing holder is slided by traversing guide rail
Dynamic to be connected on lifting platform, traversing holder is equipped with short material centering body；The side opposite with the assembly pedestal is equipped with type
Material preprocess system, proximate matter preprocess system include cradle, and the front end of cradle is equipped with feeding cylinder, the rear end pair of cradle
Should be equipped with and move material track, move above material track and be correspondingly provided with disconnecting device and drilling-milling apparatus, move on material track correspond to disconnecting device,
If drilling-milling apparatus is respectively arranged with dry shaped material positioning device, proximate matter positioning device can be moved along material track is moved；With the assembly bottom
The opposite other side of seat is equipped with glass feeding system.
2. a kind of full-automatic glass window production line according to claim 1, which is characterized in that corresponding vertical on the lifting platform
It moves branch and is provided with vertical shift ball screw, traversing branch is corresponded on lifting platform and is provided with traversing ball screw, assembles and is set vertically on pedestal
Be equipped with several assistant cylinders, the piston rod external part of assistant cylinder is equipped with assisted sucking disc, lifting platform be equipped with it is several can Rong Gefu
Help the through-hole that cylinder passes through.
3. a kind of full-automatic glass window production line according to claim 1 or 2, which is characterized in that the traversing lead rail axis
To being arranged in the side of vertical shift holder, the front and rear sides of vertical shift holder are equipped with traversing guide rail, and the left and right ends of vertical shift holder are equal
Equipped with the U-shaped bidirectional slider to match with traversing guide rail, the top of bidirectional slider is equipped with vertical shift directive wheel, traversing frame bottom edge
It is axially arranged with the vertical shift guide groove to match with corresponding vertical shift directive wheel, traversing holder is slidably connected by the bidirectional slider at both ends
In the top of two vertical shift holders.
4. a kind of full-automatic glass window production line according to claim 3, which is characterized in that the long profiles centering body
Including axially rotating the centering leading screw being supported on vertical shift holder, short material centering body includes axially rotating to be supported on cross
Move the centering leading screw on holder, on centering leading screw respectively by orthodontic nut, anti-tooth nut be sequentially connected with two groups it is symmetrical
Proximate matter fixture, the proximate matter fixture on vertical shift holder and traversing holder is arranged in correspondence with each other, the proximate matter fixture on vertical shift holder with
Traversing guide rail is slidably connected, and the proximate matter fixture on traversing holder is through connecting middle guide with traversing bracket slide；Proximate matter fixture packet
Vertical cylinder is included, the piston rod external part of vertical cylinder is equipped with top board, is connected with and top board pair on the cylinder body of vertical cylinder
The lower platen answered, vertical cylinder are also sequentially connected with the piston rod external part of horizontal air cylinder.
5. a kind of full-automatic glass window production line according to claim 1 or 2, which is characterized in that on the cradle from
Front to back is sequentially arranged at intervals with several rotatable conveying rollers, and the piston rod external part of feeding cylinder is equipped with proximate matter clamping jaw, send
Material cylinder can be moved axially by rack-and-pinion along cradle, and the side of cradle is correspondingly provided with several parallel conveyer belts,
Conveyer belt is vertical with cradle axis.
6. a kind of full-automatic glass window production line according to claim 1 or 2, which is characterized in that the proximate matter preprocessing
System is set side by side with two groups, and disconnecting device moves on material track far from cradle close to cradle, drilling-milling apparatus and is located at cut-out dress
The front-end and back-end set are equipped with proximate matter positioning device, and the shifting material track close to assembly pedestal is positioned equipped at least two groups proximate matter
Device；The disconnecting device includes three cut-out saw blades that proximate matter is cut off along different directions；The drilling-milling apparatus includes four points
The drill mill head of four sides of proximate matter is not corresponded to；The proximate matter positioning device includes positioning engine base, positions parallel on engine base be equipped with
At least two lateral rotation rollers, lateral rotation roller is horizontally disposed, and positioning engine base is upper to be equipped at least between two lateral rotation rollers
The fixed longitudinal register edger roll of a pair, positioning the corresponding fixed longitudinal register edger roll in the left and right sides of engine base, to be provided with adjustable longitudinal direction fixed
The piston rod of position edger roll, adjustable longitudinal register edger roll and cylinder is sequentially connected, and positioning pressure is correspondingly provided with above lateral rotation roller
Block, positioning engine base can be moved by rack-and-pinion along material track is moved.
7. a kind of full-automatic glass window production line according to claim 6, which is characterized in that the assembly pedestal and shifting are expected
Proximate matter sorting system is equipped between track, proximate matter sorting system includes being located at the portal frame moved above material track rear end, portal frame
It is equipped with and can assemble along the sorting hand of cross beam movement and be correspondingly provided with two sub-material pipelines at left and right sides of pedestal.
8. a kind of full-automatic glass window production line according to claim 7, which is characterized in that around the assembly pedestal
Robot is captured equipped with glass crawl robot, gluing robot and two proximate matters, two proximate matter crawl robots are located at
Close to the position of corresponding sub-material pipeline.
9. a kind of full-automatic glass window production line according to claim 8, which is characterized in that the glass feeding system packet
Overturning upper flitch is included, overturns and is equipped with glass conveyer belt at the flipping side of upper flitch, overturning upper flitch is equipped with several universal wheels, with
It overturns the corresponding side of upper flitch and is equipped with glass stock shelf, several inclined glass feedings are equipped at intervals on glass stock shelf
Roller, glass capture robot and are located at close to the position of glass stock shelf discharge end.
10. a kind of full-automatic glass window production line according to claim 9, which is characterized in that with the assembly pedestal phase
Corresponding position is equipped with finished product stacking frame, is stacking area below finished product stacking frame, the top of finished product stacking frame is equipped with can be in three-dimensional
The robot palletizer moved in space.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810139943.0A CN108328241B (en) | 2018-02-11 | 2018-02-11 | Full-automatic glass window production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810139943.0A CN108328241B (en) | 2018-02-11 | 2018-02-11 | Full-automatic glass window production line |
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| CN108328241A true CN108328241A (en) | 2018-07-27 |
| CN108328241B CN108328241B (en) | 2023-09-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810139943.0A Active CN108328241B (en) | 2018-02-11 | 2018-02-11 | Full-automatic glass window production line |
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| CN109279361A (en) * | 2018-10-26 | 2019-01-29 | 扬州市职业大学 | A kind of windowpane assembly product line |
| CN112298408A (en) * | 2020-11-09 | 2021-02-02 | 上海升捷工贸有限公司 | Processing technology of wind shield for sightseeing vehicle |
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Also Published As
| Publication number | Publication date |
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| CN108328241B (en) | 2023-09-05 |
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