A kind of glass window profile preprocess system
Technical field
The utility model belongs to shape extrusion field, more particularly to a kind of proximate matter preprocess system for windowpane.
Background technology
In the prior art, the processing assembling process of windowpane is:The cutting of material size of glass frame, then root are determined first
The size of glass is determined according to window frame profile, then manual control glass and the scale blanking of window frame profile, glass cut automatically, glass
Glass encapsulates and shape extrusion cut-out, and finally glass and proximate matter are deposited in beside mounting plate, are manually assembled to window frame profile
The screw of surrounding window frame is finally manually screwed into proximate matter to fix windowpane frame by glass surrounding.The assembling process of windowpane, especially
It is pure manual operations when proximate matter to be assembled on glass, at most can be only done for each person every day 10 square metres of windowpanes plus
Tooling is matched.Currently, the production and processing of windowpane is disadvantageous in that:Window frame profile process when, using artificial groove milling, punching and
Cut-out, processing efficiency is low, and quality is uncontrollable.
Utility model content
The purpose of this utility model is to provide a kind of glass window profile preprocess system, can be cut out according to glass automatic nest
Glass size when cutting is automatically performed the punching, groove milling and cut-out size of aluminium alloy extrusions, processing efficiency higher, shape extrusion
Precision higher.
What the purpose of this utility model was realized in:A kind of glass window profile preprocess system, including feed device, send
Expect that device includes cradle, is sequentially arranged at intervals with several rotatable conveying rollers on cradle from front to back, the one of cradle
End is equipped with feeding cylinder, and the piston rod external part of feeding cylinder is equipped with proximate matter clamping jaw, and the cylinder block of feeding cylinder is through guide rail slide block
It is flexibly connected with cradle, cylinder block is equipped with straight line driving mechanism one, and the other end of the cradle is correspondingly arranged on shifting material
Track moves above material track and is equipped with disconnecting device and drilling-milling apparatus, and the disconnecting device includes cut-out corresponding with cradle
Engine base, cut-out engine base are equipped with rotating saw blade, and rotating saw blade is movably connected on cut-out engine base through guide rail slide block, cuts off on engine base
Equipped with straight line driving mechanism two;The drilling-milling apparatus includes drilling milling machine seat, and drilling milling machine seat is equipped with and can be moved in perpendicular
Drill mill head, correspond to drill mill head on drilling milling machine seat and be provided with proximate matter positioning fixture;Corresponding cut-out dress on the shifting material track
If setting, drilling-milling apparatus is respectively arranged with dry shaped material detent mechanism, proximate matter detent mechanism is movably connected in through sliding block on shifting material track,
Proximate matter detent mechanism is equipped with straight line driving mechanism.
When utility model works, the aluminium alloy extrusions that length is 6 meters or so is placed on the conveying roller of cradle, type
Material clamping jaw clamps the end of proximate matter, and straight line driving mechanism one drives proximate matter to be moved along cradle, and proximate matter detent mechanism is by proximate matter
It clamps, and is sent to the corresponding position of disconnecting device, rotating saw blade rotation, straight line driving mechanism two drives rotating saw blade movement, will
Long profiles cut into the length being adapted with glass frame;Proximate matter is sent to the corresponding position of drilling-milling apparatus by proximate matter detent mechanism,
Proximate matter positioning fixture clamps proximate matter, and drill mill head punch on proximate matter, groove milling, after the completion of shape extrusion, proximate matter detent mechanism general
Proximate matter is sent on subsequent windowpane assembly machining production line.Compared with prior art, the beneficial effects of the utility model are:
Glass size when the utility model can be cut according to glass automatic nest is automatically performed punching, the groove milling of aluminium alloy extrusions
With cut-out size, processing efficiency higher, shape extrusion precision higher;The mode of operation for changing worker reduces a large amount of people
Expenses of labour is used, and the entire production line only needs to operate no more than 5 people, and operation only needs to input program, operation and monitoring control
Platform processed, greatly reduces labor intensity, brings the direct economic benefit that can save more than 400 ten thousand yuan of labour cost every year.
The straight line driving mechanism one includes the tooth being fixed on cradle as a further improvement of the utility model,
Item, cylinder block are equipped with servo motor, and the output end of servo motor is equipped with and the matched gear of rack.Servo motor sliding tooth
Wheel is moved along rack, and cylinder block is moved along cradle, and feeding cylinder drives proximate matter to be moved along conveying roller.
Each conveying roller is evenly spaced in the side of cradle as a further improvement of the utility model, is sent
Rack is correspondingly provided with material supplier close to the side of conveying roller, if the guide rail direction uniform intervals of material supplier upper edge cradle are provided with
The guide rail of dry conveyer belt, conveyer belt and cradle is perpendicular.More proximate matters are placed on material supplier side by side, proximate matter is flat with cradle
Row, on the conveyor belt, conveyer belt rotation drives proximate matter to be moved on conveying roller to section brace, realizes and waits expecting automatically and feeding, type
Material loading efficiency higher.
The proximate matter detent mechanism includes positioning engine base as a further improvement of the utility model, and it is right on engine base to position
It answers cradle level to be equipped at least two parallel rotatable conveying rollers, at least two parallel fixations is equipped between two conveying rollers
Edger roll, the left and right sides for positioning engine base are connected with mobile bar by guide rail slide block, and one end of mobile bar is equipped with adjustable stand
The piston rod of roller, the other end and adjustment cylinder of mobile bar is sequentially connected, and guide rail is equipped between two edger rolls, is lived through sliding block on guide rail
Dynamic to be connected with the compression cylinder driven by adjustment cylinder, the vertical piston rod end of compression cylinder is equipped with briquetting.Proximate matter bottom branch
On conveying roller, adjustment cylinder drives adjustable edger roll movement for support, and to adapt to the width of differential profiles, the proximate matter left and right sides is by fixing
Edger roll and the positioning of adjustable edger roll, compression cylinder drive briquetting to compress at the top of proximate matter, realize fixed proximate matter;After proximate matter is fixed, carry out
Cut-out, punching and groove milling, improve the machining accuracy of proximate matter.
The straight line driving mechanism includes the tooth being axially arranged along shifting material track as a further improvement of the utility model,
Item, positioning engine base are equipped with servo motor, and the output end of servo motor is equipped with the gear to match with rack.Servo motor work
Make, band moving gear is moved along rack, and positioning engine base can move on moving material track, and proximate matter detent mechanism can clamp proximate matter
And mobile proximate matter, carry out subsequent process operation.
The shifting material track is X axis as a further improvement of the utility model, and corresponding to proximate matter on cut-out engine base is equipped with
Y-axis cuts off guide rail one, and cut-out engine base upper edge cut-out guide rail one is arranged with two cut-out guide rails two, cut-out guide rail two and cut-out
The angle of guide rail one is 30 ° ~ 60 °, and cut-out motor is slidably connected on every cut-out guide rail, cuts off the output end transmission of motor
It is connected with rotating saw blade, straight line driving mechanism two includes three cut-out cylinders of corresponding each cut-out guide rail setting, each cuts off gas
The piston rod external part of cylinder is connected with corresponding cut-out motor drive.Cutting off motor drives rotating saw blade rotation, cylinder to drive rotation
Saw blade is moved along cut-out guide rail, proximate matter is cut off, the rotating saw blade of three different directions can vertically cut off proximate matter, Huo Zheyan
Proximate matter is tilted and is cut off by 45° angle inclined direction.
It is connected with movable plate through guide rail slide block on the drilling milling machine seat as a further improvement of the utility model,
Movable plate is equipped with U-shaped mounting bracket, and lifting seat is slidably connected by Z axis direction guiding rail in two vertical sections of mounting bracket, installs
Two leadscrew-nut mechanisms are equipped on frame vertically, one end of leading screw is connect with servo motor transmission, and nut is mutually solid with corresponding lifting seat
It is fixed;Traversing seat is slidably connected by Y-axis guide rail on lifting seat, the inside level of traversing seat, which is equipped with, drives traversing seat movement
Leadscrew-nut mechanism is respectively equipped on the outside of two traversing seats and bores millings by motor-driven left drill mill head and right drill mill head, two
Cutter head is oppositely arranged;The top horizontal section of mounting bracket slidably connects traversing seat by Y-axis guide rail, passes through Z axis on traversing seat
Direction guiding rail slidably connects lifting seat, and lifting seat is equipped with cutter head upper drill mill head directed downwardly, is corresponded on drilling milling machine seat and bores milling
Cutter head also is provided with traversing seat, and lifting seat is slidably connected on traversing seat, and lifting seat is equipped with lower drill mill head, and movable plate is equipped with
The through-hole that drill mill head passes through can be held.Servo motor drives vertical leading screw rotation, and nut drives lifting seat oscilaltion, horizontal
Leadscrew-nut mechanism drives traversing seat traversing, and left drill mill head, right drill mill head can arbitrarily move in perpendicular, to type
Material drilling, groove milling;Upper drill mill head, lower drill mill head can also arbitrarily move in perpendicular, to proximate matter drilling, groove milling.
The movable plate is equipped with the osculant being located at below upper drill mill head as a further improvement of the utility model,
Material positioning fixture, be located on movable plate intermediate proximate matter positioning fixture front and back be respectively equipped with before proximate matter positioning fixture and after
Proximate matter positioning fixture, proximate matter positioning fixture include symmetrical two supporting racks being distributed on movable plate, are set between two supporting racks
There are at least two times registration rollers, the top of one of supporting rack to be equipped with side positioning roller, set vertically by the position of proximally-oriented roller
There are at least two compression cylinders, the piston rod external part of compression cylinder is equipped with upper pressure plate corresponding with lower registration roller, another
The upper horizontal of a supporting rack is equipped with compression cylinder, and the piston rod external part for compressing cylinder is equipped with side corresponding with side positioning roller
Pressure plate.When proximate matter drilling, groove milling, lower registration roller of the section brace in the proximate matter positioning fixture positioned at front, centre and rear
On, the top board of compression cylinder compresses at the top of proximate matter, and the side of proximate matter acts against on side positioning roller, the compression cylinder of the other side
Side compression plate compresses the other side of proximate matter, and proximate matter is fixedly clamped by three fixtures, improves the processing essence of proximate matter drilling, groove milling
Degree.
The disconnecting device is arranged between feed device and drilling-milling apparatus as a further improvement of the utility model,
It moves on material track and is both provided with proximate matter detent mechanism, the front-end and back-end of drilling-milling apparatus positioned at the front-end and back-end of disconnecting device
It is provided with proximate matter detent mechanism, the discharge end for moving material track also is provided with proximate matter detent mechanism.Long profiles are initially switched off into and windowpane
Then the length that frame matches is punched, groove milling again, convenient for being positioned to proximate matter when punching, groove milling, improve the processing effect of proximate matter
Rate fixes proximate matter, mobile proximate matter by proximate matter detent mechanism, can avoid dislocation movement when shape extrusion, directly move proximate matter
It is more convenient to following process flow, it is more efficient.
In order to improve shape extrusion efficiency, the glass window profile preprocess system is set side by side with two production lines.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of feed device.
Fig. 3 is the enlarged drawing at A in Fig. 2.
Fig. 4 is the structural schematic diagram for moving disconnecting device, drilling-milling apparatus on material track.
Fig. 5 is the structural schematic diagram of proximate matter detent mechanism.
Fig. 6 is the structural schematic diagram of disconnecting device.
Fig. 7 is the dimensional structure diagram of drilling-milling apparatus.
Fig. 8 is another dimensional structure diagram of drilling-milling apparatus.
Fig. 9 is the front view of drilling-milling apparatus.
Figure 10 is the rearview of drilling-milling apparatus.
Figure 11 is the structural schematic diagram of the leadscrew-nut mechanism on the inside of traversing seat.
Figure 12 is the structural schematic diagram of the proximate matter positioning fixture below mounting bracket.
Figure 13 is the structural schematic diagram of movable plate.
Figure 14 is the structural schematic diagram of movable plate upper sectional material positioning fixture.
Wherein, 1 feed device, 101 cradles, 102 conveying rollers, 103 feeding cylinders, 104 proximate matter clamping jaws, 105 cylinder blocks,
2 racks, 3 servo motors, 4 gears, 5 move material track, 6 disconnecting devices, 601 cut-out engine bases, 602 rotating saw blades, 603 cut-out guide rails
One, 604 cut-out guide rails two, 605 cut-out motors, 606 cut-out cylinders, 7 drilling-milling apparatus, 701 drilling milling machine seats, 702 motors, 703 move
Movable plate, 704 mounting brackets, 705 lifting seats, 706 leading screws, 707 nuts, 708 traversing seats, 709 left drill mill heads 709,710 right brill millings
Cutter head, drill mill head on 711,712 times drill mill heads, 8 proximate matter positioning fixtures, proximate matter positioning fixture before 801,802 intermediate proximate matters
Positioning fixture, proximate matter positioning fixture after 803,804 supporting racks, 805 times registration rollers, 806 side positioning rollers, 807 compression cylinders, 808
Upper pressure plate, 809 side compression plates, 9 proximate matter detent mechanisms, 901 positioning engine bases, 902 conveying rollers, 903 fix edger roll, 904 movements
Bar, 905 adjustable edger rolls, 906 adjustment cylinders, 907 compression cylinders, 908 briquettings, 10 material suppliers, 11 conveyer belts.
Specific implementation mode
As represented in figures 1 through 14, it is a kind of glass window profile preprocess system, including feed device 1, feed device 1 includes sending
Rack 101, is sequentially arranged at intervals with several rotatable conveying rollers 102 on cradle 101 from front to back, and the one of cradle 101
End is equipped with feeding cylinder 103, and the piston rod external part of feeding cylinder 103 is equipped with proximate matter clamping jaw 104, the cylinder of feeding cylinder 103
Seat 105 is flexibly connected through guide rail slide block with cradle 101, and cylinder block 105 is equipped with straight line driving mechanism one, cradle 101
The other end is correspondingly arranged on shifting material track 5, moves 5 top of material track and is equipped with disconnecting device 6 and drilling-milling apparatus 7, disconnecting device 6 includes
Cut-out engine base 601 corresponding with cradle 101, cut-out engine base 601 are equipped with rotating saw blade 602, and rotating saw blade 602 is through guide rail
Sliding block is movably connected on cut-out engine base 601, and cut-out engine base 601 is equipped with straight line driving mechanism two;Drilling-milling apparatus 7 includes boring milling
Engine base 701, drilling milling machine seat 701 are equipped with the drill mill head that can be moved in perpendicular, drill mill are corresponded on drilling milling machine seat 701
Head is provided with proximate matter positioning fixture 8;If moving on material track 5 and corresponding to disconnecting device 6, drilling-milling apparatus 7 is respectively arranged with dry shaped material and determines
Position mechanism 9, proximate matter detent mechanism 9 are movably connected in through sliding block on shifting material track 5, and proximate matter detent mechanism 9 is equipped with linear drives
Mechanism.
The straight line driving mechanism one includes the rack 2 being fixed on cradle 101, and cylinder block 105 is equipped with servo electricity
The output end of machine 3, servo motor 3 is equipped with and 2 matched gear 4 of rack.
Each conveying roller 102 is evenly spaced in the side of cradle 101, and cradle 101 is close to the side of conveying roller 102
It is correspondingly provided with material supplier 10, the guide rail direction uniform intervals of 10 upper edge cradle 101 of material supplier are provided with several conveyer belts 11,
Conveyer belt 11 and the guide rail of cradle 101 are perpendicular.
Proximate matter detent mechanism 9 includes positioning engine base 901, positions and corresponds to 101 level of cradle on engine base 901 equipped at least two
A parallel rotatable conveying roller 902 is equipped at least two parallel fixation edger rolls 903 between two conveying rollers 902, positions engine base
901 left and right sides is connected with mobile bar 904 by guide rail slide block, and one end of mobile bar 904 is equipped with adjustable edger roll
905, the other end of mobile bar 904 and the piston rod of adjustment cylinder 906 are sequentially connected, and are equipped with guide rail between two edger rolls, on guide rail
It is connected with the compression cylinder 907 driven by adjustment cylinder 906 through sliding block, the vertical piston rod end of compression cylinder 907 is set
There is briquetting 908.
The straight line driving mechanism includes the rack 2 being axially arranged along shifting material track 5, and positioning engine base 901 is equipped with servo
Motor 3, the output end of servo motor 3 are equipped with the gear 4 to match with rack 2.
It is X axis to move material track 5, and correspond to proximate matter on cut-out engine base 601 cuts off guide rail 1 equipped with Y-axis, cuts off engine base
601 upper edges cut-out guide rail 1 is arranged with two cut-out guide rails 2 604, cut-out guide rail 2 604 and cut-out guide rail 1
Angle is 30 ° ~ 60 °, and cut-out motor 605 is slidably connected on every cut-out guide rail, and the output end transmission of cut-out motor 605 connects
It is connected to rotating saw blade 602, the straight line driving mechanism two includes three cut-out cylinders 606 of corresponding each cut-out guide rail setting, often
The piston rod external part of a cut-out cylinder 606 is sequentially connected with corresponding cut-out motor 605.
It is connected with movable plate 703 through guide rail slide block on drilling milling machine seat 701, movable plate 703 is equipped with U-shaped mounting bracket
704, lifting seat 705 is slidably connected by Z axis direction guiding rail in two vertical sections of mounting bracket 704, is set vertically on mounting bracket 704
There are two leadscrew-nut mechanisms, one end and the servo motor 3 of leading screw 706 to be sequentially connected, nut 707 is solid with 705 phase of corresponding lifting seat
It is fixed;Traversing seat 708 is slidably connected by Y-axis guide rail on lifting seat 705, the inside level of traversing seat 708 is equipped with driving cross
The leadscrew-nut mechanism that seat 708 moves is moved, the outside of two traversing seats 708 is respectively equipped with by motor-driven left drill mill head 709
With right drill mill head 710, two drill mill heads are oppositely arranged;The top horizontal section of mounting bracket 704 is slidably connected by Y-axis guide rail
There is a traversing seat 708, lifting seat 705 is slidably connected by Z axis direction guiding rail on traversing seat 708, lifting seat 705 is equipped with cutter head court
Under upper drill mill head 711, corresponding upper drill mill head 711 also is provided with traversing seat 708 on drilling milling machine seat 701, sliding on traversing seat 708
Dynamic to be connected with lifting seat 705, lifting seat 705 is equipped with lower drill mill head 712, and movable plate 703, which is equipped with, can hold drill mill head
712 through-holes passed through.
Movable plate 703 is equipped with the intermediate proximate matter positioning fixture 802 for being located at the lower section of upper drill mill head 711, on movable plate 703
It is respectively equipped with preceding proximate matter positioning fixture 801 and rear proximate matter positioning fixture positioned at the front and back of intermediate proximate matter positioning fixture 802
803, proximate matter positioning fixture 8 includes symmetrical two supporting racks 804 being distributed on movable plate 703, is set between two supporting racks 804
There are at least two times registration rollers 805, the top of one of supporting rack 804 to be equipped with side positioning roller 806, lean on proximally-oriented roller 806
Position be equipped at least two compression cylinders 807 vertically, the piston rod external part of compression cylinder 807 is equipped with and lower registration roller 805
The upper horizontal of corresponding upper pressure plate 808, another supporting rack 804 is equipped with compression cylinder 807, compresses the piston rod of cylinder
External part is equipped with side compression plate corresponding with side positioning roller 806 809.
Disconnecting device 6 is arranged between feed device 1 and drilling-milling apparatus 7, moves on material track 5 before being located at disconnecting device 6
End and rear end are both provided with proximate matter detent mechanism 9, and the front-end and back-end of drilling-milling apparatus 7 are also equipped with proximate matter detent mechanism 9, move material
The discharge end of track 5 also is provided with proximate matter detent mechanism 9.
The glass window profile preprocess system is set side by side with two production lines.
When this system works, the aluminium alloy extrusions that more root long degree are 6 meters or so, proximate matter and feeding are placed on material supplier side by side
Frame 101 is parallel, and on conveyer belt 11, conveyer belt 11 rotates section brace, and proximate matter is driven to be moved to the conveying roller of cradle 101
On 102, realization waits expecting automatically and feeding, proximate matter clamping jaw 104 clamp the end of proximate matter, and servo motor 3 drives gear 4 along rack
2 movements, cylinder block 105 are moved along cradle 101, and feeding cylinder 103 drives proximate matter to be moved along conveying roller 102, and proximate matter is fixed
Position mechanism 9 clamps proximate matter, and is sent to the corresponding position of disconnecting device 6, and cut-out motor 605 drives rotating saw blade 602 to rotate, and cuts
Cylinder 606 of dying drives rotating saw blade 602 to be moved along cut-out guide rail, and proximate matter is cut into the length being adapted with glass frame,
The rotating saw blade 602 of three different directions can vertically cut off proximate matter, or tilts proximate matter along 45° angle inclined direction and cut off;
Proximate matter is sent to the corresponding position of drilling-milling apparatus 7 by proximate matter detent mechanism 9, and proximate matter positioning fixture 8 clamps proximate matter, the brill of four direction
Milling head punches on proximate matter, groove milling, and after the completion of shape extrusion, proximate matter is sent to subsequent windowpane and filled by proximate matter detent mechanism 9
With on machining production line.Advantage of this system is that:Glass size when can be cut according to glass automatic nest, is automatically performed
Punching, groove milling and the cut-out size of aluminium alloy extrusions, processing efficiency higher, shape extrusion precision higher;Change the behaviour of worker
Make mode, reduce a large amount of labour cost, the entire production line only needs to operate no more than 5 people, and operation only needs
Program, operation and monitor console are inputted, greatly reduces labor intensity, more than 400 ten thousand yuan of labour cost can be saved every year by bringing
Direct economic benefit.
The utility model is not limited to above-described embodiment, on the basis of technical solution disclosed by the utility model, this
For the technical staff in field according to disclosed technology contents, not needing performing creative labour can be special to some of which technology
Sign makes some and replaces and deform, these are replaced and deformation is within the protection scope of the present utility model.