CN108326207A - Fine groove steel wire welding production line - Google Patents
Fine groove steel wire welding production line Download PDFInfo
- Publication number
- CN108326207A CN108326207A CN201810073197.XA CN201810073197A CN108326207A CN 108326207 A CN108326207 A CN 108326207A CN 201810073197 A CN201810073197 A CN 201810073197A CN 108326207 A CN108326207 A CN 108326207A
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- Prior art keywords
- welding
- silk
- vertical silk
- feeding
- frame body
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
- B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/10—Spot welding; Stitch welding
- B23K11/11—Spot welding
- B23K11/115—Spot welding by means of two electrodes placed opposite one another on both sides of the welded parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/30—Features relating to electrodes
- B23K11/31—Electrode holders and actuating devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention belongs to woven wire processing unit (plant) technical fields, disclose a kind of fine groove steel wire welding production line.It is mainly characterized in that：Including vertical silk wire feeder, horizontal hair wire feeder, welding mechanism and seine mechanism, vertical silk wire feeder includes the vertical silk bracket of U-typed, vertical silk bracket rear both sides are being provided with vertical silk feeding track, vertical silk feeding trolley is provided on vertical silk feeding track；Horizontal hair wire feeder includes feeding frame body, blanking backplate is provided in front of feeding frame body, it is provided with spiral feeding axis on the feeding frame body at blanking backplate rear, it is being provided in the middle part of spiral feeding axis with the throwing wire tray for holding a slot in the month, it is provided with the first support wheel on the spiral feeding axis for throwing wire tray both sides, the second support wheel is provided on the spiral feeding axis of the first support wheel both sides；Welding mechanism includes welding stand, and support beam, transformer and the band cable being connect with the transformer are provided on welding stand, and transversely arranged multiple independent welding modules in support beam, device structure is simple, convenient for safeguarding.
Description
Technical field
The invention belongs to woven wire processing unit (plant) technical field more particularly to a kind of fine groove steel wire welding production lines.
Background technology
In silk screen application field, dense network is used in many places.Since dense network mesh is small, reinforcing bar is thinner, Er Qieyi
As wire side it is wider, indulge silk and horizontal hair tram reinforcing bar be long, in silk screen welding, existing welding production line includes that vertical silk is sent
If silk mechanism, horizontal hair wire feeder, welding mechanism and seine mechanism are lacked using existing welding production wire bonding there are following
It falls into：
First, for vertical silk feed mechanism, vertical silk feed mechanism used at present includes vertical silk bracket, on vertical silk bracket
Side is provided with vertical silk position-limited rack or casing, and vertical silk bracket rear is provided with push plate.When putting thread, it is arranged at vertical silk bracket rear
There is truck, vertical silk is placed on truck, operating personnel take a vertical silk from truck left-hand seat every time, and vertical silk, which is placed on vertical silk, to be limited
It in position frame or casing, is then pushed forward with push plate, vertical silk front end is pushed into welding position while clapping neat.1, labor intensity
Greatly, efficiency is low, high labor cost；2, in mobile vertical silk, one hand of operating personnel holds one end of vertical silk, another hand
It holds in the palm in the middle part of vertical silk, for the vertical silk being relatively large in diameter, since its own has some strength, is less susceptible to be bent, but for
It is easily bent for the smaller vertical silk of diameter, causes the mesh sheet poor flatness being welded into, influence product quality；
Second, for horizontal hair feed mechanism, horizontal hair reinforcing bar is long, in silk screen welding, if fixed using existing storing
Position conveying device conveys horizontal hair silk, has the following defects：1, reinforcing bar length is longer, needs equipment wider, complicated, Maintenance Difficulty
Degree is big, and production cost is high；2, since bar diameter is small, during holding silk in the month and throwing silk, it is be easy to cause bar bending, influences to weld
Quality and reinforcing bar positioning；
Third, welding machine used at present includes in rack, the welding underbeam with lower electrode block and the welding with top electrode block
Beam.Welding underbeam is fixed together with rack under normal circumstances, and welding upper beam is connected to one by control mechanism and rack
It rises, controlling welding upper beam by control mechanism moves up and down, and completes mesh sheet welding.Welder used at present is lacked there are following
It falls into：1, for wide cut mesh sheet, since welding upper beam is longer, during welding upper beam moves up and down, upper beam is welded
Trembling causes welding upper beam pressure uneven so that the pressure on each solder joint is different, causes the weld strength of each solder joint not
Together, the big place welding of pressure is preferable, and the small local poor welding quality of pressure be easy to cause and snaps；2, in the welding process, it welds
It is big to connect beam gravity, moves up and down and needs consuming energy big, the energy consumption in entire welding process is more, and energy dissipation is serious；3, right
For wide cut mesh sheet, welding upper beam gravity is big, of high cost, and the flatness for welding upper beam directly affects welding quality；4、
Due to processing the of different size of mesh sheet, current welder cannot be satisfied the welding of plurality of specifications mesh sheet.
Invention content
The technical problem to be solved in the present invention is to provide a kind of production efficiency is high, labor intensity is small, reinforcing bar do not allow it is pliable
Bent fine groove steel wire welding production line.
To solve the above problems, the technical solution that uses of fine groove steel wire welding production line of the present invention for：It is sent including vertical silk
Silk mechanism, horizontal hair wire feeder, welding mechanism and seine mechanism, the vertical silk wire feeder include sending with vertical silk threading groove
Silk supporting rack, the vertical silk bracket of U-typed is provided at the vertical silk threading groove rear, close to the vertical silk bracket rear both sides
It is provided with vertical silk feeding track, vertical silk feeding trolley, the vertical silk feeding trolley packet are provided on the vertical silk feeding track
Vehicle frame is included, the vertical matched pulley of silk feeding track is provided with below the vehicle frame, in the rear end above the vehicle frame
It is provided with the supporting plate that section is " L " type, the lower face of the supporting plate is located at the top of the vertical silk bracket, in the vertical silk feeding
The front end of supporting plate is located at the vertical silk bracket rear when trolley is located at vertical silk feeding track rear；The welding mechanism includes welding
Rack is provided with support beam, transformer and the band cable being connect with the transformer, in the bonding machine on the welding stand
Cooling water pipeline and loading line are provided on frame, transversely arranged multiple independent welding modules, described in the support beam
Independent welding module includes welding module frame body, the upper electrode holder with top electrode block and the lower electrode holder with lower electrode block,
It is provided with below the welding module frame body and is fixed with the dismantled and assembled fixed fixed seat of the support beam, the lower electrode holder
Above fixed seat, there are two band cable connecting plate, the band cable connecting plate is solid with the band cable for setting in front of the fixed seat
Fixed connection is being provided with welding bracing frame above the welding module frame body, top is provided in the welding bracing frame
The downward weld cylinder of bar, the upper electrode holder are located at below the mandril, the welding module frame at the lower electrode block rear
It is provided with steady silk mouth on body, the steady silk mouth rear is provided with steady fiber tube bearing, is provided at the steady fiber tube bearing rear
Into silk mouthpiece, the cooling water inlet pipe being connect with the upper electrode holder and lower electrode holder is provided on the welding module frame body
And cooling water outlet pipe, the cooling water pipeline are connected to the cooling water inlet pipe and cooling water outlet pipe, in the welding
The first gas circuit entrance being connect with weld cylinder is provided on module frame body, the first gas circuit entrance connects with the loading line
It is logical；The horizontal hair wire feeder includes feeding frame body, and blanking backplate is provided in front of the feeding frame body, is protected in the blanking
Plate rear is provided with reinforcing bar pushing hands, is provided with and claps hands in blanking backplate side；Cradle at blanking backplate rear
It is provided with spiral feeding axis on body, is being provided with the throwing wire tray for holding a slot in the month, in the throwing silk in the middle part of the spiral feeding axis
It is provided with the first support wheel on the spiral feeding axis of disk both sides, second is provided on the spiral feeding axis of first support wheel both sides
Support wheel is provided with limit skateboard at first support wheel rear；It is provided at the throwing wire tray rear and increases material wheel frame, in institute
It states to increase and is provided with increasing material wheel on material wheel frame, be provided with magnetic stripe the increasings material wheel is axially external, in increasing material wheel rear setting
Have and increases silk storage rack.
Its additional technical feature is：
The first cylinder is provided with below the steady fiber tube bearing, first cylinder is connected to the second gas circuit entrance；
Second support wheel rear is provided with lifter slide, the rear of the lifter slide and the support on the feeding frame body
Axis is flexibly connected, and star-like wheel is fixedly installed on the spiral feeding axis, the front end of the lifter slide is provided with horizontal axis, described
Horizontal axis is fallen on star-like wheel, and the extension spring being connect with feeding frame body is provided with below the lifter slide；
It is provided with the gear silk wheel with gear silk tooth on the spiral feeding axis of the first support wheel side.
Fine groove steel wire welding production line provided by the present invention compared with prior art, has the following advantages：First, by
In including vertical silk wire feeder, horizontal hair wire feeder, welding mechanism and seine mechanism, the vertical silk wire feeder includes with vertical
The wire feed supporting rack of silk threading groove, the vertical silk bracket of U-typed is provided at the vertical silk threading groove rear, close to the vertical silk
Bracket rear both sides are provided with vertical silk feeding track, and vertical silk feeding trolley is provided on the vertical silk feeding track, described vertical
Silk feeding trolley includes vehicle frame, and the vertical matched pulley of silk feeding track is provided with below the vehicle frame, close to the vehicle frame
The rear end of top is provided with the supporting plate that section is " L " type, and the lower face of the supporting plate is located at the top of the vertical silk bracket,
The front end of supporting plate is located at the vertical silk bracket rear when the vertical silk feeding trolley is located at vertical silk feeding track rear；The horizontal hair
Wire feeder includes feeding frame body, and blanking backplate is provided in front of the feeding frame body, is arranged at blanking backplate rear
There is reinforcing bar pushing hands, is provided with and claps hands in blanking backplate side；It is provided on the feeding frame body at blanking backplate rear
Spiral feeding axis is being provided with the throwing wire tray for holding a slot in the month in the middle part of the spiral feeding axis, sending for wire tray both sides is thrown described
It is provided with the first support wheel in material shaft, the second support wheel is provided on the spiral feeding axis of first support wheel both sides,
First support wheel rear is provided with limit skateboard；It is provided at the throwing wire tray rear and increases material wheel frame, in the increasing material wheel
It is provided with increasing material wheel on frame, is provided with magnetic stripe the increasing material wheel is axially external, is provided at the increasing material wheel rear and increases silk storage
Rack；The welding mechanism includes welding stand, be provided on the welding stand support beam, transformer and with the transformation
The band cable of device connection, cooling water pipeline and loading line are provided on the welding stand, in the support beam laterally
Multiple independent welding modules are arranged, the independent welding module includes welding module frame body, the upper electrode holder with top electrode block
With the lower electrode holder with lower electrode block, it is provided with below the welding module frame body and the dismantled and assembled fixation of the support beam
Fixed seat, the lower electrode holder is fixed on above fixed seat, and there are two band cable connecting plate, institutes for setting in front of the fixed seat
It states band cable connecting plate to be fixedly connected with the band cable, welding bracing frame is being provided with above the welding module frame body,
The downward weld cylinder of mandril is provided in the welding bracing frame, the upper electrode holder is located at below the mandril, described
It is provided with steady silk mouth on the welding module frame body at lower electrode block rear, the steady silk mouth rear is provided with steady fiber tube bearing,
The steady fiber tube bearing rear is provided with into silk mouthpiece, be provided on the welding module frame body with the upper electrode holder and under
The cooling water inlet pipe and cooling water outlet pipe of electrode tip holder connection, the cooling water pipeline and the cooling water inlet pipe and cooling
Water outlet pipe is connected to, and is provided with the first gas circuit entrance being connect with weld cylinder on the welding module frame body, and described first
Gas circuit entrance is connected to the loading line, and the vertical silk feeding trolley of vertical silk wire feeder moves after indulging silk feeding track, makes support
The front end of plate is located at the vertical silk bracket rear；More vertical silks are placed in vertical silk bracket, so that vertical silk rear end is stretched out and indulges silk support
Slot；Take out of each vertical silk bracket successively a vertical silk and will lift on vertical silk rear end, and vertical silk rear end is withstood on supporting plate；Vertical silk
Feeding trolley sinciput, the front end for indulging silk pass through vertical silk threading groove to reach welding position；After vertical silk front end after screen welder welding,
Vertical silk feeding trolley moves after indulging silk feeding track, and the front end of supporting plate is made to be located at the vertical silk bracket rear；Welding machine welds in front
It while connecing, repeats the above steps, until being completed without vertical silk or welding in some indulges silk bracket；It is vertical when being happened at some
When in silk bracket without vertical silk, more vertical silks are placed in vertical silk bracket, so that vertical silk rear end is stretched out and indulges silk bracket, until welding
It completes；Once more vertical silks are placed in vertical silk bracket, for the small vertical silk of diameter, it is not easy to be bent, improve weldering
The flatness of rear mesh sheet is connect, more vertical silks are put into vertical silk bracket, and operation every time only need to be vertical by one in each vertical silk bracket
Silk is placed on after picking up on supporting plate, and the lower face of supporting plate asks vertical silk rear end, the rear end face of supporting plate to be aligned vertical silk, operation
It is simpler, and one throw the net during piece on welder in front, so that it may it is finished with putting vertical silk, improves production effect
Rate, device structure is simple, convenient for safeguarding；More reinforcing bars are placed on and are increased on silk storage rack；Increase material wheel rotation, in magnetic stripe by increasing
When silk storage rack, there are more reinforcing bars to be attracted on magnetic stripe, with material wheel rotation is increased, the reinforcing bar being sucked by magnetic stripe is above increasing material wheel
Increasing material wheel is crossed, slide plate is limited and holds；Spiral feeding axis rotation, which drives, throws wire tray rotation, holds a slot in the month from the reinforcing bar on limit skateboard
In hold one in the month；Wire tray rotation is thrown, reinforcing bar is taken to and is thrown in front of wire tray, in throwing wire tray rotation process, throws the steel of wire tray both sides
Muscle is supported by the first support wheel and the second support wheel, avoids the reinforcing bar for throwing wire tray both sides bar bending caused by gravity sag,
Both sides blanking backplate, which blocks, to be fallen in front of reinforcing bar pushing hands；Reinforcing bar pushing hands sinciput, welding position is pushed by reinforcing bar；Above-mentioned apparatus structure
Simply, easy to maintain；Reinforcing bar is not allowed flexible, and mesh sheet welding quality is good；According to the distance of mesh sheet mesh to be welded, by steel wire
Welding machine is fixed in support beam side by side with independent welding module, and fixed seat is made to be fixed with support beam, and will be with cable connecting plate
It is fixed with the band cable on welding machine, indulges silk by entering into silk mouthpiece, entered above lower electrode block through steady silk mouth, each steel wire
It is pushed with the weld cylinder of independent welding module, top electrode block is pressed at the node of steel wire, is welded, entire welding process
In, crossbeam does not move up and down, and only plays fixed function, and the pressure on each solder joint is carried by each weld cylinder
For as long as consistent to each weld cylinder supply gas pressure, in this way, overcoming in existing welder due to welding upper beam
Deformation or because welding upper beam processing in there are error caused by each solder joint pressure it is unequal, substantially increase each solder joint of mesh sheet
Welding quality, and upper beam need not be welded in the welding process and moved up and down, save the energy, can also be according to different nets
The independent welding module of hole size Mobile steel screen welder, and the independent welding module of steel wire welding machine is increased and decreased according to netting width
Quantity, more convenient to use, the scope of application is wider；Second, due to being provided with lifter slide at second support wheel rear,
The rear of the lifter slide is flexibly connected with the support shaft on the feeding frame body, and star is fixedly installed on the spiral feeding axis
The front end of type wheel, the lifter slide is provided with horizontal axis, and the horizontal axis is fallen on star-like wheel, is set below the lifter slide
It is equipped with the extension spring being connect with feeding frame body, is throwing when holding a thread slot in the month a reinforcing bar being driven to move ahead of wire tray, since reinforcing bar is from a plurality of reinforcing bar
In hold in the month out, the both ends of reinforcing bar are easy to be pushed down by other reinforcing bars, after reinforcing bar both ends are pushed down by other reinforcing bars, throw wire tray and pull by force
Reinforcing bar be easy to cause bar bending and hank knotting occurs, the rotation of reinforcing bar spiral feeding axis, drives star-like wheel rotation, is rotated in star-like wheel
In the process, the horizontal axis being located on star-like wheel drives lifter slide to rise, when horizontal axis is behind star-like wheel top, rapid whereabouts, and position
In the reinforcing bar above lifter slide is run due to self inertia, the reinforcing bar being held down is under the action of itself stress rapidly from it
It is separated in its reinforcing bar, avoids the generation of bar bending and hank knotting phenomenon；Third, due in the first support wheel side
Spiral feeding axis on be provided with gear silk tooth gear silk wheel, reinforcing bar cross throw wire tray dropping process in, keep off silk wheel on gear
Silk tooth holds the reinforcing bar for throwing wire tray both sides, avoids the bar bending caused by reinforcing bar gravity and deforms and go out in reinforcing bar dropping process
Existing bending reinforcement；Fourth, due to being provided with the first cylinder, first cylinder and the second gas circuit below the steady fiber tube bearing
Entrance is connected to, and after the completion of welding, during drawing in the net forward, the first cylinder will push up on steady fiber tube bearing, is indulged silk ribbon and is moved at solder joint
Mesh sheet move up, so that vertical silk is left lower electrode block, avoid abrasion of the vertical silk to lower electrode block in movement forward, significantly
Improve the service life of lower electrode block.
Description of the drawings
Fig. 1 is the structural schematic diagram of fine groove steel wire welding production line of the present invention；
Fig. 2 is fine groove steel wire welding production line lateral plan；
Fig. 3 is fine groove steel wire welding production line vertical view；
Fig. 4 is vertical silk wire feeder structural schematic diagram；
Fig. 5 is the structural schematic diagram of horizontal hair wire feeder；
Fig. 6 is the structural schematic diagram at spiral feeding axis；
Fig. 7 is enlarged drawing at A in Fig. 6；
Fig. 8 is enlarged drawing at B in Fig. 6；
Fig. 9 is the structural schematic diagram of welding mechanism；
Figure 10 is the enlarged drawing at C in Fig. 9；
Figure 11 is the lateral plan of Fig. 9；
Figure 12 is the structural schematic diagram of independent welding module；
Figure 13 is the structural schematic diagram of the side, sectional of Figure 12.
Specific implementation mode
The structure to fine groove steel wire welding production line of the present invention and use are former with reference to the accompanying drawings and detailed description
Reason and the method for sorting positioning conveying are described in further details.
As shown in Figure 1, Figure 2 and Figure 3, the structural schematic diagram of fine groove steel wire welding production line of the present invention, fine groove of the present invention
Steel wire welding production line indulges silk wire feeder 1, horizontal hair wire feeder 2, welding mechanism 3 and seine mechanism 4.As shown in figure 4, vertical
Silk wire feeder 1 includes the wire feed supporting rack 6 with vertical silk threading groove 5, and vertical 5 rear of silk threading groove is provided with the vertical of U-typed
Silk bracket 7 is being provided with vertical silk feeding track 8 close to stating 7 rear both sides of vertical silk bracket, is being provided on vertical silk feeding track 8
Vertical silk feeding trolley 9, it includes vehicle frame 10 to indulge silk feeding trolley 9, and the vertical matched cunning of silk feeding track is provided with below vehicle frame 10
Wheel 11 is provided with the supporting plate 12 that section is " L " type in the rear end above vehicle frame 10, and the lower face of supporting plate 12 is located at vertical silk
The top of bracket 7, when vertical silk feeding trolley 9 is located at vertical silk 8 rear of feeding track, the front end of supporting plate 6 is located at vertical silk bracket 7
Rear.
As shown in Fig. 5, Fig. 6, Fig. 7 and Fig. 8, horizontal hair wire feeder 2 includes feeding frame body 13, is set in 13 front of feeding frame body
It is equipped with blanking backplate 14,14 rear of blanking backplate is provided with reinforcing bar pushing hands 15, is provided in 14 side of blanking backplate and claps hands 16；
It is provided with spiral feeding axis 17 on the feeding frame body 13 at 14 rear of blanking backplate, is carried being provided with close to 17 middle part of spiral feeding axis
The throwing wire tray 19 for holding a slot 18 in the month is provided with the first support wheel 20,21, at first on the spiral feeding axis 17 for throwing 19 both sides of wire tray
It is provided with the second support wheel 22,23 on the spiral feeding axis 17 of 20,21 both sides of support wheel, is provided at the first support wheel 20,21 rears
Limit skateboard 24；Increase material wheel frame 25 throwing 19 rear of wire tray and being provided with, is provided on increasing material wheel frame 25 and increases material wheel 26, expected increasing
Take turns 26 it is axially external be provided with magnetic stripe 27, increase silk storage rack 28 increasing material wheel 26 rear and being provided with.
As shown in Fig. 9, Figure 10, Figure 11, Figure 12 and Figure 13, welding mechanism 3 includes welding stand 29, on welding stand 29
It is provided with support beam 30, transformer 31 and the band cable 32 being connect with the transformer 31, cooling is provided on welding stand 29
Water lines 33 and loading line 34, transversely arranged multiple independent welding modules 35 in support beam 30.Independent welding module 35
Upper electrode holder 38 including welding module frame body 36, with top electrode block 37 and the lower electrode holder 40 with lower electrode block 39,
36 lower section of welding module frame body is provided with is fixed on fixation with the dismantled and assembled fixed fixed seat 41 of support beam 30, lower electrode holder 40
41 top of seat, in 41 front setting of fixed seat there are two band cable connecting plate 42,43, band cable connecting plate 42,43 is fixed with cable 32
Connection is being provided with welding bracing frame 44 above welding module frame body 36, mandril 45 is provided in welding bracing frame 44
Downward weld cylinder 46, upper electrode holder 38 are located at the lower section of mandril 45, the welding module frame body 36 at 39 rear of lower electrode block
On be provided with steady silk mouth 47, steady 47 rear of silk mouth is provided with steady fiber tube bearing 48, steady 48 rear of fiber tube bearing be provided with into
Silk mouthpiece 49, is provided with the cooling water inlet pipe 49 being connect with upper electrode holder 38 and lower electrode holder 40 on welding module frame body 36
And cooling water outlet pipe 50, cooling water pipeline 33 is connected to cooling water inlet pipe 62 and cooling water outlet pipe 50, in welding module
The first gas circuit entrance 51 being connect with weld cylinder is provided on frame body 36, the first gas circuit entrance 51 is connected to loading line 34.
The vertical silk feeding trolley 9 of vertical silk wire feeder 1 moves after vertical silk feeding track 8, so that the front end of supporting plate 12 is located at vertical
7 rear of silk bracket；More vertical silks are placed in vertical silk bracket 7, so that vertical silk rear end is stretched out and indulges silk bracket 7；Successively from each vertical
Take in silk bracket 7 a vertical silk and will lift on vertical silk rear end, and vertical silk rear end is withstood on supporting plate 12；Before vertical silk feeding trolley 9
Top, the front end for indulging silk pass through vertical silk threading groove 5 to reach welding position；After vertical silk front end after screen welder welding, silk feeding is indulged
Trolley 9 moves after vertical silk feeding track 8, and the front end of supporting plate is made to be located at vertical 7 rear of silk bracket；In front while welder,
It repeats the above steps, until being completed without vertical silk or welding in some indulges silk bracket；It is indulged in silk bracket when being happened at some
Not when vertical silk, more vertical silks are placed in vertical silk bracket 7, so that vertical silk rear end is stretched out and indulges silk bracket 7, until welding is completed；
Once more vertical silks are placed in vertical silk bracket 7, for the small vertical silk of diameter, it is not easy to be bent, after improving welding
The flatness of mesh sheet, more vertical silks are put into vertical silk bracket, and operation every time need to only take a vertical silk in each vertical silk bracket 7
It is placed on supporting plate 12 after rising, the lower face of supporting plate 12 asks vertical silk rear end, the rear end face of supporting plate 12 to be aligned vertical silk, behaviour
Make simpler, and one throws the net during piece on welder in front, so that it may be finished with putting vertical silk, improve production
Efficiency, device structure is simple, convenient for safeguarding.
More reinforcing bars are placed on and are increased on silk storage rack 28；Increase material wheel 26 to rotate, in magnetic stripe 27 by increasing silk storage rack 28
When, there are more reinforcing bars to be attracted on magnetic stripe 27, rotated with material wheel 26 is increased, the reinforcing bar being sucked by magnetic stripe 27 is above increasing material wheel 26
It crosses and increases material wheel 26, be limited slide plate 24 and hold；The rotation of spiral feeding axis 17, which drives, throws the rotation of wire tray 19, holds a slot 18 in the month and is slided from limit
Hold one in reinforcing bar on plate 24 in the month；It throws wire tray 19 to rotate, reinforcing bar is taken to and throws 19 front of wire tray, was rotated throwing wire tray 19
Cheng Zhong, the reinforcing bar for throwing 19 both sides of wire tray are supported by the first support wheel 20,21 and the second support wheel 22,23, avoid and throw wire tray two
The reinforcing bar of side bar bending caused by gravity sag, both sides blanking backplate, which blocks, to be fallen in front of reinforcing bar pushing hands.Reinforcing bar pushing hands sinciput,
Reinforcing bar is pushed into welding position；Above-mentioned apparatus is simple in structure, easy to maintain；Reinforcing bar is not allowed flexible, and mesh sheet welding quality is good.
According to the distance of mesh sheet mesh to be welded, steel wire welding machine is fixed on to support cross side by side with independent welding module 35
On beam 30, so that fixed seat 41 is fixed with support beam 30, and will be fixed with cable connecting plate 42,43 and the band cable 32 on welding machine, indulges
Silk enters 39 top of lower electrode block, the independent welding module of each steel wire by entering into silk mouthpiece 49, through steady silk mouth 47
35 weld cylinder 46 pushes, and top electrode block 37 is pressed at the node of steel wire, is welded, in entire welding process, crossbeam
It not moving up and down, only plays fixed function, the pressure on each solder joint is provided by each weld cylinder 46, as long as
It is consistent to each weld cylinder supply gas pressure, in this way, just overcome in existing welder due to welding upper beam deformation or
Person because welding upper beam processing in there are error caused by each solder joint pressure it is unequal, substantially increase the welding of each solder joint of mesh sheet
Quality, and upper beam need not be welded in the welding process and moved up and down, the energy is saved, it can also be according to different mesh sizes
Mobile steel screen welder independent welding module 35, and the number according to the netting width increase and decrease independent welding module of steel wire welding machine
Amount, more convenient to use, the scope of application is wider.
As shown in Fig. 5, Fig. 6 and Fig. 8, the second support wheel 22,23 rears are provided with lifter slide 52,53, which slides
The rear of plate 52,53 is flexibly connected with the support shaft 54 on feeding frame body 13, and star-like wheel is fixedly installed on spiral feeding axis 17
55, the front end of lifter slide 52,53 is provided with horizontal axis 56, and horizontal axis 56 is fallen on star-like wheel 55, in the lower section of lifter slide 52,53
Be provided with the extension spring 57 being connect with feeding frame body 13, throw wire tray 19 hold in the month slot 18 drive reinforcing bar move ahead when, due to reinforcing bar
It is held in the month out from a plurality of reinforcing bar, the both ends of reinforcing bar are easy to be pushed down by other reinforcing bars, after reinforcing bar both ends are pushed down by other reinforcing bars, throw silk
Disk 19 pulls reinforcing bar by force, be easy to cause bar bending and hank knotting occurs, and reinforcing bar spiral feeding axis 17 rotates, and drives star-like 55 turns of wheel
Dynamic, in 55 rotation processes of star-like wheel, the horizontal axis 56 being located on star-like wheel 55 drives lifter slide 52,53 to rise, when horizontal axis 56
It behind 55 tops of star-like wheel, falls rapidly, the reinforcing bar above lifter slide 52,53 is since self inertia is run, quilt
The reinforcing bar pushed down is separated from other reinforcing bars rapidly under the action of itself stress, avoids bar bending and hank knotting phenomenon
Generation.
As shown in Fig. 5, Fig. 6 and Fig. 7, it is provided on the spiral feeding axis 17 of the first support wheel 20,21 sides with gear silk
The gear silk wheel 59 of tooth 58, in reinforcing bar is crossed and throws wire tray dropping process, the gear silk tooth 58 on gear silk wheel 59, which is held, throws wire tray both sides
Reinforcing bar, avoid caused by reinforcing bar gravity bar bending and deform and bending reinforcement occur in reinforcing bar dropping process.
As shown in figure 13, the first cylinder 60, the first cylinder 60 and the second gas circuit 61 are provided with below steady fiber tube bearing 48
Entrance is connected to, and after the completion of welding, during drawing in the net forward, the first cylinder 60 will push up on steady fiber tube bearing 48, indulges the dynamic weldering of silk ribbon
Mesh sheet at point moves up, and so that vertical silk is left lower electrode block 39, avoids vertical silk in movement forward to the mill of lower electrode block
Damage, substantially increases the service life of lower electrode block.
Protection scope of the present invention is not limited solely to above-described embodiment, as long as structure is welded with fine groove steel wire of the present invention
The structure of production line is same or similar, just falls in the scope of protection of the invention.
Claims (4)
1. fine groove steel wire welding production line, including vertical silk wire feeder, horizontal hair wire feeder, welding mechanism and seine mechanism,
It is characterized in that：
The vertical silk wire feeder includes the wire feed supporting rack with vertical silk threading groove, is provided at the vertical silk threading groove rear
The vertical silk bracket of U-typed is being provided with vertical silk feeding track, in the vertical silk feeding rail close to the vertical silk bracket rear both sides
Vertical silk feeding trolley is provided on road, the vertical silk feeding trolley includes vehicle frame, and vertical silk feeding is provided with below the vehicle frame
The pulley of Orbit Matching is provided with section for the supporting plate of " L " type, under the supporting plate in the rear end above the vehicle frame
End face is located at the top of the vertical silk bracket, the front end of supporting plate when the vertical silk feeding trolley is located at vertical silk feeding track rear
Positioned at the vertical silk bracket rear；
The horizontal hair wire feeder includes feeding frame body, blanking backplate is provided in front of the feeding frame body, in the blanking
Backplate rear is provided with reinforcing bar pushing hands, is provided with and claps hands in blanking backplate side；Feeding at blanking backplate rear
It is provided with spiral feeding axis on frame body, is being provided with the throwing wire tray for holding a slot in the month, in the throwing in the middle part of the spiral feeding axis
It is provided with the first support wheel on the spiral feeding axis of wire tray both sides, is provided on the spiral feeding axis of first support wheel both sides
Two support wheels are provided with limit skateboard at first support wheel rear；It is provided at the throwing wire tray rear and increases material wheel frame,
It is provided with increasing material wheel on the increasing material wheel frame, magnetic stripe is provided with the increasing material wheel is axially external, is set at the increasing material wheel rear
It is equipped with and increases silk storage rack；
The welding mechanism includes welding stand, be provided on the welding stand support beam, transformer and with the transformation
The band cable of device connection, cooling water pipeline and loading line are provided on the welding stand, in the support beam laterally
Multiple independent welding modules are arranged, the independent welding module includes welding module frame body, the upper electrode holder with top electrode block
With the lower electrode holder with lower electrode block, it is provided with below the welding module frame body and the dismantled and assembled fixation of the support beam
Fixed seat, the lower electrode holder is fixed on above fixed seat, and there are two band cable connecting plate, institutes for setting in front of the fixed seat
It states band cable connecting plate to be fixedly connected with the band cable, welding bracing frame is being provided with above the welding module frame body,
The downward weld cylinder of mandril is provided in the welding bracing frame, the upper electrode holder is located at below the mandril, described
It is provided with steady silk mouth on the welding module frame body at lower electrode block rear, the steady silk mouth rear is provided with steady fiber tube bearing,
The steady fiber tube bearing rear is provided with into silk mouthpiece, be provided on the welding module frame body with the upper electrode holder and under
The cooling water inlet pipe and cooling water outlet pipe of electrode tip holder connection, the cooling water pipeline and the cooling water inlet pipe and cooling
Water outlet pipe is connected to, and is provided with the first gas circuit entrance being connect with weld cylinder on the welding module frame body, and described first
Gas circuit entrance is connected to the loading line.
2. fine groove steel wire welding production line according to claim 1, it is characterised in that：At second support wheel rear
It is provided with lifter slide, the rear of the lifter slide is flexibly connected with the support shaft on the feeding frame body, is turned in the feeding
Star-like wheel is fixedly installed on axis, the front end of the lifter slide is provided with horizontal axis, and the horizontal axis is fallen on star-like wheel, described
The extension spring being connect with feeding frame body is provided with below lifter slide.
3. fine groove steel wire welding production line according to claim 1, it is characterised in that：In the first support wheel side
Spiral feeding axis on be provided with gear silk tooth gear silk wheel.
4. the independent welding module of steel wire welding machine according to claim 1, it is characterised in that：In the steady fiber tube bearing
Lower section is provided with the first cylinder, and first cylinder is connected to the second gas circuit entrance.
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| CN201810073197.XA CN108326207B (en) | 2018-01-25 | 2018-01-25 | Close grain steel wire mesh welding production line |
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| CN201810073197.XA CN108326207B (en) | 2018-01-25 | 2018-01-25 | Close grain steel wire mesh welding production line |
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| CN108326207B CN108326207B (en) | 2023-06-30 |
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| CN109048014A (en) * | 2018-08-22 | 2018-12-21 | 北京天辰恒正工贸有限公司 | A kind of reinforcing bar stirrup bonding machine |
| CN109262155A (en) * | 2018-11-19 | 2019-01-25 | 唐元元 | A kind of sandwich composite wall body double layer bar welding equipment and welding method |
| CN109500482A (en) * | 2018-11-22 | 2019-03-22 | 杨佳意 | A kind of row's soldering equipment of fence |
| CN110014260A (en) * | 2019-01-28 | 2019-07-16 | 河北骄阳丝网设备有限责任公司 | The method that welding machine increases material hopper with horizontal hair and carries out horizontal hair wire feed with the hopper |
| WO2021037019A1 (en) * | 2019-08-30 | 2021-03-04 | 苏州携创新能源科技有限公司 | Processing system, processing method and application method for copper mesh for battery piece without main grid |
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| WO2021037019A1 (en) * | 2019-08-30 | 2021-03-04 | 苏州携创新能源科技有限公司 | Processing system, processing method and application method for copper mesh for battery piece without main grid |
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Address after: 053600, No. two, No. 28, Dong Wei Road, Anping Industrial Park, Hebei, Hengshui Applicant after: Hebei Jiaoyang welder Co.,Ltd. Address before: 053600, No. two, No. 28, Dong Wei Road, Anping Industrial Park, Hebei, Hengshui Applicant before: HEBEI JIAOYANG WIRE MESH MACHINE Co.,Ltd. |
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