CN108316531A - A kind of laminated floor slab heat insulation prefabricated bottom plate and preparation method thereof - Google Patents

A kind of laminated floor slab heat insulation prefabricated bottom plate and preparation method thereof Download PDF

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Publication number
CN108316531A
CN108316531A CN201810071542.6A CN201810071542A CN108316531A CN 108316531 A CN108316531 A CN 108316531A CN 201810071542 A CN201810071542 A CN 201810071542A CN 108316531 A CN108316531 A CN 108316531A
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CN
China
Prior art keywords
floor slab
heat
end template
laminated floor
concrete
Prior art date
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Pending
Application number
CN201810071542.6A
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Chinese (zh)
Inventor
林奕
张国永
张玉强
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Zhejiang Academy Of Building Research & Design
Zhejiang Academy Of Building Research & Design Redya Ltd
Original Assignee
Zhejiang Academy Of Building Research & Design
Zhejiang Academy Of Building Research & Design Redya Ltd
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Application filed by Zhejiang Academy Of Building Research & Design, Zhejiang Academy Of Building Research & Design Redya Ltd filed Critical Zhejiang Academy Of Building Research & Design
Priority to CN201810071542.6A priority Critical patent/CN108316531A/en
Publication of CN108316531A publication Critical patent/CN108316531A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/17Floor structures partly formed in situ
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Acoustics & Sound (AREA)
  • Building Environments (AREA)

Abstract

The invention discloses a kind of laminated floor slab heat insulation prefabricated bottom plates and preparation method thereof.The laminated floor slab heat insulation prefabricated bottom plate of the present invention includes steel bar girder concrete slab and heat preservation end template, and the bottom of the steel bar girder concrete slab shelves position and is equipped with concrete stabilizer blade, remaining position complex heat-preservation end template.Heat preservation end template is first laid on bed die, and reserve the gap of formation of concrete stabilizer blade by the production method of laminated floor slab heat insulation prefabricated bottom plate of the present invention before setting reinforcing bar and steel bar girder.The present invention will keep the temperature end template and be arranged in the bottom of prefabricated panel, and heat transfer heat bridge is few, and heat-insulating property is preferable;The production method of the present invention can reduce the use of releasing agent, and prefabricated panel demoulding is easier;The prefabricated rate that building can be improved, accelerates construction progress;The construction quality common fault that way can be kept the temperature to avoid the postposition of current mainstream, improves stud.

Description

A kind of laminated floor slab heat insulation prefabricated bottom plate and preparation method thereof
Technical field
The invention belongs to technical field of buildings, more particularly to a kind of laminated floor slab heat insulation prefabricated bottom plate and preparation method thereof.
Background technology
Laminated floor slab is a kind of prefabricated and cast-in-place floor construction form being combined, and has that good integrity, rigidity be big, cracking resistance Property it is good, do not increase reinforcing bar consumption, save template, high efficient construction, be assembled architecture important component, have very Good application prospect.
With further increasing for building energy conservation requirement, is required according to national building energy conservation is related, build the guarantor of flooring Warm heat-proof quality has become one of building enclosure Energy Saving Control index.The various forms of laminated floor slabs with incubation and thermal insulation function It comes into being, to sum up mainly there is following three types:1)Postposition thermal-insulating type, i.e., after the completion of laminated floor slab structure construction again Isothermal holding is done on flooring, common way is that insulating layer is first laid on structure sheaf, and inorganic light-weight aggregate can be used in insulating layer Mortar, extruded polystyrene board, polyurathamc etc., insulating layer do the reinforced mesh pea gravel concreten protective layer of about 40mm thickness again;2) Self-conserving heat type discloses one such as Chinese utility model patent ZL 201620917382.9 " a kind of haydite concrete laminated floor slab " Kind haydite concrete laminated floor slab substitutes normal concrete using haydite concrete and improves laminated floor slab heat-insulating property;3)Sandwich Thermal-insulating type, such as application No. is a kind of 201710359999.2 Chinese patent " novel superposed buildings sandwich thermal insulated based on styrofoam Plate and preparation method thereof " discloses a kind of novel superposed floor sandwich thermal insulated based on styrofoam, using styrofoam as sandwich Insulating layer improves laminated floor slab heat-insulating property.
Laminated floor slab uses postposition isothermal holding way, the common quality defects such as easily cracking, hollowing of flooring to influence room Room uses function.Self-conserving heat type laminated floor slab is limited by lightweight aggregate concrete performance, lightweight aggregate concrete heat-insulating property and mechanics Performance cannot often meet requirement simultaneously.Sandwich thermal insulated type laminated floor slab insulating layer at steel bar girder is not easy to be arranged, and makes Complex process, and it is easy the presence of heat transfer heat bridge, sandwich thermal insulated type laminated floor slab entirety stressing conditions are complicated, exist as structure sheaf Security risk.
Develop that a kind of energy-saving effect is good and laminated floor slab heat insulation prefabricated bottom plate convenient for making, to promoting laminated floor slab The development of technology and energy-saving building technology is all of great significance.
Invention content
The technical problem to be solved by the present invention is to overcome the problems of the above-mentioned prior art, a kind of energy-saving effect is provided Good and simple for production laminated floor slab heat insulation prefabricated bottom plate.
In order to achieve the above objectives, the present invention takes following technical scheme:A kind of laminated floor slab heat insulation prefabricated bottom plate, including steel Muscle truss concrete slab and heat preservation end template, the bottom of the steel bar girder concrete slab shelve position and are equipped with concrete stabilizer blade, Remaining position complex heat-preservation end template.
As the supplement of above-mentioned technical proposal, the width of the concrete stabilizer blade is its shelving length on beam or wall, Height is 20-50mm.
As the supplement of above-mentioned technical proposal, the heat preservation end template is single homogeneous thermal insulation board or composite insulation boards, is led Hot coefficient or equivalent heat conductivity are not more than 0.20W/ (mK), keep the temperature the height of the thickness and the concrete stabilizer blade of end template It is identical.
As the supplement of above-mentioned technical proposal, the described heat preservation end template passes through one kind of following enhancing connecting structure or more Kind combination is securely connect with the steel bar girder concrete slab:
1)Keep the temperature the upper surface setting tongue and groove or waveform groove of end template;
2)Keep the temperature the upper surface spraying boundary mortar or interfacial agents of end template;
3)It keeps the temperature and anchoring piece is set in end template.
As the supplement of above-mentioned technical proposal, the heat preservation end template is inorganic heat insulation material (such as high density microporous silicon Sour calcium plate), compound insulating material (such as XPS- Cement fibres composite plate) or organic insulation material (such as XPS plate).
The present invention also provides the production methods of above-mentioned laminated floor slab heat insulation prefabricated bottom plate, including branch bed die and Bian Mo, laying Keep the temperature end template, setting reinforcing bar and steel bar girder and casting concrete;Before reinforcing bar and steel bar girder are set, end template will be first kept the temperature It is laid on bed die, and reserves the gap of formation of concrete stabilizer blade.
Traditional main manufacturing process of laminated floor slab prefabricated panel includes branch bed die and Bian Mo, setting reinforcing bar and reinforcing bar purlin Frame, casting concrete.The production method of the present invention is to increase by one on the basis of traditional laminated floor slab prefabricated panel production method Heat preservation end template is first laid on bed die, and reserve formation of concrete by procedure that is, before setting reinforcing bar and steel bar girder The gap of stabilizer blade.
As the further supplement of above-mentioned production method, enhancing connecting structure is formed on heat preservation end template in advance.
Compared with the existing technology, the device have the advantages that being:
1)Heat preservation end template is arranged in the bottom of prefabricated panel, and heat transfer heat bridge is few, and heat-insulating property is preferable;
2)Production method is easy, it is only necessary to before setting reinforcing bar and steel bar girder, will first keep the temperature end template(The knot of connection containing enhancing Structure)It is laid on bed die, and reserves the gap of formation of concrete stabilizer blade;
3)The use of releasing agent can be reduced, and prefabricated panel demoulding is easier;
4)The prefabricated rate that building can be improved, accelerates construction progress;
5)The construction quality common fault that way can be kept the temperature to avoid the postposition of current mainstream, improves stud.
Description of the drawings
Fig. 1 is the structural schematic diagram of laminated floor slab heat insulation prefabricated bottom plate in the embodiment of the present invention 1;
Fig. 2 is the structural schematic diagram of 1 middle-high density calcium silicate board with microporous of the embodiment of the present invention;
Fig. 3 is the structural schematic diagram of laminated floor slab heat insulation prefabricated bottom plate in the embodiment of the present invention 2;
Fig. 4 is the upward view of Fig. 3;
Fig. 5 is the structural schematic diagram of XPS- Cement fibre composite plates in the embodiment of the present invention 2;
Fig. 6 is steel anchored framework schematic diagram in the embodiment of the present invention 2;
Fig. 7 is the structural schematic diagram of XPS plate in the embodiment of the present invention 3.
Wherein, 1- steel bar girders concrete slab, 2- concrete stabilizer blades, 3- high density calcium silicate board with microporous, 4- tongue and grooves, 5- XPS- Cement fibre composite plates, 6- steel anchor slabs, 7- cement fibrolite plates, 8-XPS plates, 9- place the groove of steel anchor slab;10- is placed The groove of disk anchor bolt.
Specific implementation mode
The principle and features of the present invention will be described below with reference to the accompanying drawings, and illustrated embodiment is served only for explaining the present invention, It is not intended to limit the scope of the present invention.
Embodiment 1
Fig. 1 is the structural schematic diagram of laminated floor slab heat insulation prefabricated bottom plate, and dimensions length 2840mm, width 1500mm are thick Degree is 80mm, wherein heat preservation thickness is 20mm, 1 thickness of steel bar girder concrete slab is 60mm, the thickness and width of concrete stabilizer blade 2 All it is 20mm.
When making laminated floor slab heat insulation prefabricated bottom plate, select four block sizes for 1500mm(It is long)×700mm(It is wide)×25mm (It is thick)High density calcium silicate board with microporous 3 as heat preservation end template, thermal coefficient is 0.080W/ (mK), the surface on plate Equipped with the tongue and groove 4 that depth is 5mm.It is as shown in Figure 2 that high density microporous calcium silicate keeps the temperature end template schematic diagram.
Make laminated floor slab heat insulation prefabricated bottom plate method be:Branch bed die and Bian Mo first;Secondly it is placed on bed die high Density calcium silicate board with microporous respectively reserves the sky of a wide 20mm when placing high density calcium silicate board with microporous at the both ends of bed die Gap is used for formation of concrete stabilizer blade;It is that reinforcing bar and steel bar girder are set in high density calcium silicate board with microporous again;Finally pour Concrete simultaneously conserves.
Laminated floor slab heat insulation prefabricated bottom plate forms laminated floor slab, overall thickness after pouring the concrete of 70mm afterwards at the construction field (site) 150mm, heat transfer coefficient are 1.84 W/ (m2K), meet hot-summer and cold-winter area and build existing power conservation requirement to floor heat transfer coefficient Limit value regulation.
Embodiment 2
Fig. 3-4 be laminated floor slab heat insulation prefabricated bottom plate structural schematic diagram, dimensions length 2540mm, width 1200mm, Thickness is 80mm, wherein heat preservation thickness is 20mm, 1 thickness of steel bar girder concrete slab is 60mm, the thickness and width of concrete stabilizer blade 2 Degree is all 20mm.
When making laminated floor slab heat insulation prefabricated bottom plate, select three block sizes for 1200mm(It is long)×833.3mm(It is wide)×20 mm(It is thick)XPS- Cement fibres composite plate 5 as heat preservation end template, and produce two every piece of cement fibrolite plate lower surface Size is the groove 9 that 100mm × 100mm × 2mm places steel anchor slab, for installing anchoring piece.XPS- Cement fibre composite plates As shown in figure 5, being made of the XPS plate 8 of 10mm thickness and the cement fibrolite plate 7 of 10mm thickness, equivalent heat conductivity 0.060W/ (m·K)。
Make laminated floor slab heat insulation prefabricated bottom plate method be:Branch bed die and Bian Mo first;Secondly it is placed on bed die XPS- Cement fibres composite plate and anchoring piece, the present embodiment anchoring part are steel anchor slab 6, which is equipped with one and its The anchor bolt of one, anchor bolt is for being anchored in XPS- Cement fibre composite plates(Fig. 6), place XPS- Cement fibre composite plates When at the both ends of bed die respectively reserve the gap of a wide 20mm, be used for formation of concrete stabilizer blade;It is fine in XPS- cement again It ties up and places reinforcing bar and steel bar girder in composite plate;It is finally casting concrete and conserves.
Laminated floor slab heat insulation prefabricated bottom plate forms laminated floor slab, overall thickness after pouring the concrete of 70mm afterwards at the construction field (site) 150mm, heat transfer coefficient are 1.59 W/ (m2K), meet hot-summer and cold-winter area and build existing power conservation requirement to floor heat transfer coefficient Limit value regulation.
Embodiment 3
It is similar to Example 2, the difference is that XPS- cement fibrolite plates to be changed to the XPS plate of high intensity into, using disk anchor bolt Reinforce connection.0.035 W/ of XPS plate thermal coefficient (mK), lower surface are equipped with the groove 10 for placing disk anchor bolt, construction As shown in Figure 7.Disk anchor bolt includes disk and the anchor bolt with its one, and anchor bolt is for being anchored in XPS plate, disk diameter For 80mm.Laminated floor slab, overall thickness 150mm are formed after pouring the concrete of 70mm afterwards at the construction field (site), heat transfer coefficient is 1.15 W/ (m2K), meet the limit value regulation that hot-summer and cold-winter area builds existing power conservation requirement to floor heat transfer coefficient.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and Within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.

Claims (7)

1. a kind of laminated floor slab heat insulation prefabricated bottom plate, including steel bar girder concrete slab (1) and heat preservation end template, feature exist In:It shelves position and is equipped with concrete stabilizer blade (2), remaining position complex heat-preservation bottom in the bottom of the steel bar girder concrete slab (1) Template.
2. laminated floor slab heat insulation prefabricated bottom plate according to claim 1, it is characterised in that:The width of the concrete stabilizer blade It is highly 20-50mm for its shelving length on beam or wall.
3. laminated floor slab heat insulation prefabricated bottom plate according to claim 1, it is characterised in that:The heat preservation end template is single Homogeneous thermal insulation board or composite insulation boards, thermal coefficient or equivalent heat conductivity are not more than 0.20W/ (mK), keep the temperature end template Thickness is identical as the height of concrete stabilizer blade.
4. laminated floor slab heat insulation prefabricated bottom plate according to claim 1, it is characterised in that:The heat preservation end template passes through One or more combinations of enhancing connecting structure are securely connect with the steel bar girder concrete slab below:
A) the upper surface setting tongue and groove (4) or waveform groove of heat preservation end template;
B) the upper surface spraying boundary mortar or interfacial agents of heat preservation end template;
C) anchoring piece is set in heat preservation end template.
5. laminated floor slab heat insulation prefabricated bottom plate according to claim 1, it is characterised in that:The heat preservation end template is nothing Machine thermal insulation material, compound insulating material or organic insulation material.
6. the production method of any one of the claim 1-5 laminated floor slab heat insulation prefabricated bottom plates, including branch bed die and Bian Mo, paving If keeping the temperature end template, setting reinforcing bar and steel bar girder, casting concrete, it is characterised in that:Before reinforcing bar and steel bar girder are set, first Heat preservation end template is laid on bed die, and reserves the gap of formation of concrete stabilizer blade.
7. the production method of laminated floor slab heat insulation prefabricated bottom plate according to claim 6, it is characterised in that:In advance at heat preservation bottom Enhancing connecting structure is formed in template.
CN201810071542.6A 2018-01-25 2018-01-25 A kind of laminated floor slab heat insulation prefabricated bottom plate and preparation method thereof Pending CN108316531A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110014497A (en) * 2019-03-19 2019-07-16 美好建筑装配科技有限公司 A kind of sandwich heat preservation overlapping load-bearing wall panel and its production technology
CN112247017A (en) * 2020-10-09 2021-01-22 黄金飞 Method for manufacturing reinforcement cage of prefabricated prestressed concrete thin plate laminated floor slab

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005213916A (en) * 2004-01-30 2005-08-11 Nippon Kaiser Kk External heat insulating precast concrete plate, its manufacturing method, and construction method of external heat insulating structure
CN101200940A (en) * 2006-12-08 2008-06-18 邱则有 Laminated slab
CN101586366A (en) * 2008-05-21 2009-11-25 万科企业股份有限公司 Connecting structure and construction method of precast concrete plates and beams, and building comprising same
CN106703272A (en) * 2017-02-03 2017-05-24 湖南诚友绿色建材科技有限公司 Unidirectional dense-rib sandwich-type board of prestressed light-aggregate-concrete for making overlapped dense-rib floor slabs
CN206707086U (en) * 2017-03-27 2017-12-05 董建俊 Truss plate cast-in-situ reinforced concrete hollow superimposed sheet
CN107542196A (en) * 2017-09-04 2018-01-05 山东省建筑科学研究院 Prestressed concrete bidirectional laminated slab and preparation method
CN206859479U (en) * 2017-05-11 2018-01-09 杭州泽通建筑节能新材料有限公司 A kind of steel bar girder laminated floor slab

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005213916A (en) * 2004-01-30 2005-08-11 Nippon Kaiser Kk External heat insulating precast concrete plate, its manufacturing method, and construction method of external heat insulating structure
CN101200940A (en) * 2006-12-08 2008-06-18 邱则有 Laminated slab
CN101586366A (en) * 2008-05-21 2009-11-25 万科企业股份有限公司 Connecting structure and construction method of precast concrete plates and beams, and building comprising same
CN106703272A (en) * 2017-02-03 2017-05-24 湖南诚友绿色建材科技有限公司 Unidirectional dense-rib sandwich-type board of prestressed light-aggregate-concrete for making overlapped dense-rib floor slabs
CN206707086U (en) * 2017-03-27 2017-12-05 董建俊 Truss plate cast-in-situ reinforced concrete hollow superimposed sheet
CN206859479U (en) * 2017-05-11 2018-01-09 杭州泽通建筑节能新材料有限公司 A kind of steel bar girder laminated floor slab
CN107542196A (en) * 2017-09-04 2018-01-05 山东省建筑科学研究院 Prestressed concrete bidirectional laminated slab and preparation method

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* Cited by examiner, † Cited by third party
Title
韩喜林编, 中国建材工业出版社 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110014497A (en) * 2019-03-19 2019-07-16 美好建筑装配科技有限公司 A kind of sandwich heat preservation overlapping load-bearing wall panel and its production technology
CN112247017A (en) * 2020-10-09 2021-01-22 黄金飞 Method for manufacturing reinforcement cage of prefabricated prestressed concrete thin plate laminated floor slab

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Application publication date: 20180724