CN108316341B - Prefabricated high pile cap foundation and construction method thereof - Google Patents
Prefabricated high pile cap foundation and construction method thereof Download PDFInfo
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- CN108316341B CN108316341B CN201810324567.2A CN201810324567A CN108316341B CN 108316341 B CN108316341 B CN 108316341B CN 201810324567 A CN201810324567 A CN 201810324567A CN 108316341 B CN108316341 B CN 108316341B
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- 238000010276 construction Methods 0.000 title claims abstract description 40
- 230000000149 penetrating effect Effects 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 4
- 230000007423 decrease Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000009415 formwork Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000013535 sea water Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
- E02D27/52—Submerged foundations, i.e. submerged in open water
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/10—Deep foundations
- E02D27/12—Pile foundations
- E02D27/14—Pile framings, i.e. piles assembled to form the substructure
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/10—Deep foundations
- E02D27/12—Pile foundations
- E02D27/16—Foundations formed of separate piles
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- General Life Sciences & Earth Sciences (AREA)
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- General Engineering & Computer Science (AREA)
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Abstract
The invention provides a prefabricated high-pile cap foundation and a construction method thereof, wherein the prefabricated high-pile cap foundation comprises a prefabricated cap main body and a plurality of piles for supporting the prefabricated cap main body; a plurality of pile-embedded compartments with upward openings are formed in the prefabricated pile cap main body, all pile-embedded compartments are in one-to-one correspondence with all piles, pile penetrating holes are formed in the bottoms of the pile-embedded compartments, the pile penetrating holes penetrate downwards to the bottom surface of the prefabricated pile cap main body, and supported parts extending transversely are arranged on the side walls of the pile-embedded compartments; the upper end of the pile extends into the embedded pile compartment through the pile penetrating hole, and is connected with the supported part through the height adjuster; the interior of the embedded pile compartment is filled with building structural materials, and the prefabricated pile cap main body and all piles are fixedly connected into a whole by the building structural materials. The invention reduces the offshore operation time of the high-pile cap foundation, shortens the overall construction period of the high-pile cap foundation, and expands the offshore application range of the high-pile cap foundation.
Description
Technical Field
The invention relates to a fan foundation of an offshore wind farm, in particular to a prefabricated high-pile cap foundation and a construction method thereof.
Background
In recent years, the greenhouse effect and global warming have become environmental crisis of global interest, and therefore, clean green energy is necessarily a future trend, and wind energy is one of them. The Chinese operators are wide, the coastline is long, and the offshore wind energy resources are quite rich. The offshore wind farm has the advantages of high wind speed, long effective power generation time, no land occupation, close distance from a load center and the like, and has good development prospect. The fan high pile cap foundation is a fan foundation form initiated in China. The high pile cap foundation has low requirements on construction tools, more operation teams can be constructed, and the process is mature. The method is widely applied to the field of offshore wind power in China.
However, the high pile cap foundation needs offshore formwork, offshore binding steel bars and cast concrete, has long offshore operation time and long construction period, cannot adapt to the condition of few open sea operation windows, and is greatly limited in application.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, the present invention is to provide a prefabricated high pile cap foundation and a construction method thereof, which reduce the offshore operation time of the high pile cap foundation, shorten the overall construction period of the high pile cap foundation, and expand the offshore application range of the high pile cap foundation.
In order to solve the technical problems, the invention provides a prefabricated high pile cap foundation, which comprises a prefabricated cap main body and a plurality of piles for supporting the prefabricated cap main body;
A plurality of pile-embedded compartments with upward openings are formed in the prefabricated pile cap main body, all pile-embedded compartments are in one-to-one correspondence with all piles, pile penetrating holes are formed in the bottoms of the pile-embedded compartments, the pile penetrating holes penetrate downwards to the bottom surface of the prefabricated pile cap main body, and supported parts extending transversely are arranged on the side walls of the pile-embedded compartments;
the upper end of the pile extends into the embedded pile compartment through the pile penetrating hole, and is connected with the supported part through the height adjuster;
The interior of the embedded pile compartment is filled with building structural materials, and the prefabricated pile cap main body and all piles are fixedly connected into a whole by the building structural materials.
Preferably, the upper periphery of the prefabricated pile cap main body extends in a direction away from the center of the prefabricated pile cap main body to form the breakwater.
Preferably, the prefabricated pile cap main body comprises a bearing plate, an inner annular wall and an outer annular wall, the inner annular wall and the outer annular wall are coaxially arranged on the bearing plate, an annular groove between the inner annular wall and the outer annular wall is divided into a plurality of embedded pile compartments by a plurality of partition boards, and pile penetrating holes are formed in the bearing plate forming the bottom of the embedded pile compartments.
Preferably, a fan tower connecting structure is buried in the inner ring wall.
Preferably, the height of the top surface of the prefabricated bearing platform main body gradually decreases from the center of the prefabricated bearing platform main body to the outside.
Preferably, the supported part is a supported beam, and both ends of the supported beam are fixedly connected with the side wall of the embedded pile compartment.
Preferably, the height adjuster comprises a support base and a jack, the support base is arranged at the upper end of the pile, the jack is arranged on the support base, and the support end of the jack is propped against the supported part.
Preferably, the upper end of the pile is flattened and provided with a protection cavity for accommodating the support base and the jack, the support base is fixedly connected with the inner wall of the protection cavity, and the support end of the jack extends out of the protection cavity and then abuts against the supported part.
Preferably, a hoisting assembly is arranged on the prefabricated bearing platform main body.
The invention also provides a construction method of the prefabricated high pile cap foundation, which comprises the following steps:
S1, manufacturing a prefabricated bearing platform main body and piles in a prefabricated field;
S2, pile sinking is carried out on all piles at a construction site;
s3, transporting the prefabricated bearing platform main body to a construction site;
S4, hoisting the prefabricated pile cap main body, adjusting the pose of the prefabricated pile cap main body, enabling the upper ends of all piles to extend into the embedded pile compartment through pile penetrating holes of the prefabricated pile cap main body, and abutting against the supported part through the height adjuster;
s5, leveling the prefabricated bearing platform main body through a height adjuster;
s6, plugging a pile penetrating hole;
s7, filling the embedded pile compartment with building structure materials.
As described above, the prefabricated high pile cap foundation and the construction method thereof have the following beneficial effects:
In the invention, the prefabricated pile cap main body and all piles are prefabricated in the prefabricated field, so that the construction efficiency of constructing the high pile cap foundation at sea is greatly improved; as the prefabricated bearing platform main body and all piles are prefabricated, the construction procedures on the sea are reduced, the construction difficulty on the sea is reduced, and the offshore influence factors received during construction are also greatly reduced. The upper part of each pile is connected with the supported part through the height adjuster, and the prefabricated pile cap body can be leveled through the height adjuster before the prefabricated pile cap body and all piles are fixedly connected into a whole, so that the prefabricated pile cap body meets the design requirement of basic flatness. The prefabricated high-pile cap foundation reduces the offshore operation time of the high-pile cap foundation, shortens the overall construction period of the high-pile cap foundation, and expands the offshore application range of the high-pile cap foundation.
The construction method changes the existing high-pile-cap construction mode of 'offshore formwork, offshore pouring of all concrete and offshore binding of steel bars' into the high-pile-cap construction mode of 'prefabricated pile cap main body and piles manufactured in advance on land and combined construction on the sea', greatly shortens the overall construction period of the high-pile-cap foundation and expands the offshore application range of the high-pile-cap foundation.
Drawings
FIG. 1 is a top view of a prefabricated high pile cap foundation according to the present invention;
Fig. 2 shows a rotational cross-section along the line A-A in fig. 1.
Description of element reference numerals
1. Prefabricated bearing platform main body
1A bearing plate
1B inner annular wall
1C outer ring wall
2. Pile
2A protection cavity
3. Buried pile compartment
4. Pile penetrating hole
5. Wave deflector
6. Partition board
7. Supported beam
8. Supporting base
9. Jack (Jack)
10. Lifting lug
Detailed Description
Further advantages and effects of the present invention will become apparent to those skilled in the art from the disclosure of the present invention, which is described by the following specific examples.
It should be understood that the structures, proportions, sizes, etc. shown in the drawings are for the purpose of understanding and reading the disclosure, and are not intended to limit the scope of the invention, which is defined by the appended claims, but rather by the claims, unless otherwise indicated, and unless otherwise indicated, all changes in structure, proportions, or otherwise, used by those skilled in the art, are included in the spirit and scope of the invention. Also, the terms such as "upper," "lower," "left," "right," "middle," and "a" and the like recited in the present specification are merely for descriptive purposes and are not intended to limit the scope of the invention, but are intended to provide relative positional changes or modifications without materially altering the technical context in which the invention may be practiced.
As shown in fig. 1 and 2, the present invention provides a prefabricated high pile cap foundation comprising a prefabricated cap body 1 and a plurality of piles 2 for supporting the prefabricated cap body;
a plurality of embedded pile compartments 3 with upward openings are arranged on the prefabricated pile cap main body 1, all the embedded pile compartments 3 are in one-to-one correspondence with all the piles 2, pile penetrating holes 4 are arranged at the bottoms of the embedded pile compartments 3, the pile penetrating holes 4 penetrate downwards to the bottom surface of the prefabricated pile cap main body 1, and supported parts extending transversely are arranged on the side walls of the embedded pile compartments 3;
the upper end of the pile 2 extends into the embedded pile compartment 3 through the pile penetrating hole 4, and the upper end of the pile 2 is connected with the supported part through the height adjuster;
the interior of the embedded pile compartment 3 is filled with building structural materials which fixedly connect the prefabricated pile cap main body 1 and all piles 2 into a whole. The building construction materials include concrete, mortar, grouting material, etc., and in a specific embodiment, concrete is preferably used to cast the interior of the buried pile compartment 3.
In the invention, the prefabricated pile cap main body 1 and all piles 2 are prefabricated in the prefabricated field, so that the construction efficiency of constructing the high pile cap foundation at sea is greatly improved; as the prefabricated bearing platform main body 1 and all piles 2 are prefabricated, the construction procedures on the sea are reduced, the construction difficulty on the sea is reduced, and the influence factors on the sea during construction are also greatly reduced. The upper part of each pile 2 is connected with the supported part through the height adjuster, and the prefabricated pile cap body 1 can be leveled through the height adjuster before the prefabricated pile cap body 1 and all piles 2 are fixedly connected into a whole, so that the prefabricated pile cap body 1 meets the design requirement of basic flatness. Therefore, the invention reduces the offshore operation time of the high-pile cap foundation, shortens the overall construction period of the high-pile cap foundation, and expands the offshore application range of the high-pile cap foundation.
In order to prevent the seawater from splashing to the top surface of the prefabricated platform body 1, the upper peripheral edge of the prefabricated platform body 1 extends in a direction away from the center of the prefabricated platform body to form a breakwater 5. In a specific embodiment, the breakwater 5 is a horizontally arranged annular plate, the annular plate can be integrally formed with the prefabricated platform main body 1, and the top surface of the annular plate is in transitional connection with the top surface of the prefabricated platform main body 1. Further, the outer circumference of the annular plate is lower than the inner circumference of the annular plate, so that even if the sea water jumps to the upper circumference of the prefabricated deck body 1, the sea water can flow back into the sea.
The prefabricated pile cap main body 1 comprises a bearing plate 1a, an inner annular wall 1b and an outer annular wall 1c, wherein the inner annular wall 1b and the outer annular wall 1c are coaxially arranged on the bearing plate 1a, an annular groove between the inner annular wall 1b and the outer annular wall 1c is divided into a plurality of pile-embedded compartments 3 by a plurality of partition plates 6, and the pile penetrating holes 4 are formed in the bearing plate 1a forming the bottom of the pile-embedded compartments. The prefabricated bearing platform main body 1 adopts the structure, and has simple and stable structure and short construction period. In order to facilitate the installation of the fan tower on the inner annular wall 1b, the inner annular wall 1b is embedded with a fan tower connection structure, and the fan tower connection structure specifically comprises a foundation ring or a prestress anchor bolt.
In order to avoid water accumulation on the prefabricated bearing platform main body 1, the top surface height of the prefabricated bearing platform main body 1 gradually decreases from the center of the prefabricated bearing platform main body to the outside. In a specific implementation, if the prefabricated pile cap body 1 adopts the structural forms of the bearing plate 1a, the inner annular wall 1b and the outer annular wall 1c, the top surface of the inner annular wall 1b is higher than the top surface of the outer annular wall 1c, the top surface of the building structural material (such as concrete) filled in the embedded pile compartment 3 is in a gentle slope form, and the accumulated water on the prefabricated pile cap body 1 can flow back into the sea in a proper manner.
The supported portion is a supported beam 7, two ends of the supported beam 7 are fixedly connected with the side wall of the embedded pile compartment 3, and in a specific implementation, if the prefabricated pile cap main body 1 adopts the structural form of the bearing plate 1a, the inner annular wall 1b and the outer annular wall 1c, the supported beam 7 extends along the radial direction of the inner annular wall and the radial direction of the outer annular wall, that is, one end of the supported beam 7 is connected with the outer Zhou Bigu of the inner annular wall 1b, and the other end of the supported beam 7 is connected with the inner Zhou Bigu of the outer annular wall 1c, so that the structure between the inner annular wall 1b and the outer annular wall 1c is more stable due to the connecting structure. As a preferred design of the supported beams 7, all supported beams 7 are located on the same horizontal plane, which facilitates the leveling operation.
The height adjuster comprises a supporting base 8 and a jack 9, wherein the supporting base 8 is arranged at the upper end of the pile 2, the jack 9 is arranged on the supporting base, and the supporting end of the jack 9 is propped against the supported part. The setting of the support base 8 makes the installation of the jack 9 more convenient.
The upper end of the pile 2 is flattened and provided with a protection cavity 2a for accommodating a support base 8 and a jack 9, the support base 8 is fixedly connected with the inner wall of the protection cavity 2a, and the support end of the jack 9 extends out of the protection cavity 2a and then abuts against the supported part. After the leveling operation of the prefabricated pile cap main body 1 is completed, the gap between the upper end of the upper pile 2 and the supported part can be sealed first, and when the building structural material is filled into the embedded pile compartment 3, the protection cavity 2a can protect the support base 8 and the jack 9, so that the support base 8 and the jack 9 are prevented from being punched by the building structural material.
In order to hoist the prefabricated bearing platform main body 1, a hoisting assembly is arranged on the prefabricated bearing platform main body 1. In particular embodiments, the lifting assembly includes a plurality of lifting lugs 10, and the lifting lugs 10 may be disposed on the supported portion.
The invention also provides a construction method of the prefabricated high pile cap foundation, which comprises the following steps:
s1, manufacturing a prefabricated bearing platform main body 1 and piles 2 in a prefabricated field;
s2, pile sinking is carried out on all piles 2 at a construction site;
S3, conveying the prefabricated bearing platform main body 1 to a construction site;
S4, hoisting the prefabricated pile cap main body 1 and adjusting the pose of the prefabricated pile cap main body 1, so that the upper ends of all piles 2 extend into the embedded pile compartment 3 through pile penetrating holes 4 of the prefabricated pile cap main body and are abutted against the supported part through the height adjuster;
S5, leveling the prefabricated bearing platform main body 1 through a height adjuster;
s6, plugging the pile penetrating hole 4;
And S7, filling the embedded pile compartment 3 with building structural materials.
The construction method changes the existing high-pile-cap construction mode of 'offshore formwork, offshore pouring of all concrete and offshore binding of steel bars' into the high-pile-cap construction mode of 'prefabricated pile cap main body and piles manufactured in advance on land and combined construction on the sea', greatly shortens the overall construction period of the high-pile-cap foundation and expands the offshore application range of the high-pile-cap foundation.
In summary, the invention reduces the offshore operation time of the high-pile cap foundation, shortens the overall construction period of the high-pile cap foundation, and expands the offshore application range of the high-pile cap foundation. Therefore, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.
The above embodiments are merely illustrative of the principles of the present invention and its effectiveness, and are not intended to limit the invention. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is intended that all equivalent modifications and variations of the invention be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.
Claims (4)
1. A prefabricated high pile cap foundation which is characterized in that: comprises a prefabricated bearing platform main body (1) and a plurality of piles (2) for supporting the prefabricated bearing platform main body;
A plurality of pile-embedded compartments (3) with upward openings are formed in the prefabricated pile cap main body (1), all pile-embedded compartments (3) are in one-to-one correspondence with all piles (2), pile penetrating holes (4) are formed in the bottoms of the pile-embedded compartments (3), the pile penetrating holes (4) penetrate downwards to the bottom surface of the prefabricated pile cap main body (1), and supported parts extending transversely are arranged on the side walls of the pile-embedded compartments (3);
the upper end of the pile (2) extends into the embedded pile compartment (3) through the pile penetrating hole (4), and the upper end of the pile (2) is connected with the supported part through the height adjuster;
the interior of the embedded pile compartment (3) is filled with building structural materials, and the building structural materials fixedly connect the prefabricated bearing platform main body (1) and all piles (2) into a whole;
The prefabricated bearing platform main body (1) comprises a bearing plate (1 a), an inner annular wall (1 b) and an outer annular wall (1 c), wherein the inner annular wall (1 b) and the outer annular wall (1 c) are coaxially arranged on the bearing plate (1 a), an annular groove between the inner annular wall (1 b) and the outer annular wall (1 c) is divided into a plurality of embedded pile compartments (3) by a plurality of partition plates (6), and pile penetrating holes (4) are formed in the bearing plate (1 a) forming the bottom of each embedded pile compartment;
The height adjuster comprises a supporting base (8) and a jack (9), wherein the supporting base (8) is arranged at the upper end of the pile (2), the jack (9) is arranged on the supporting base, and the supporting end of the jack (9) is propped against the supported part; the upper end of the pile (2) is flattened and provided with a protection cavity (2 a) for accommodating a support base (8) and a jack (9), the support base (8) is fixedly connected with the inner wall of the protection cavity (2 a), and the support end of the jack (9) extends out of the protection cavity (2 a) and then abuts against the supported part;
The upper periphery of the prefabricated bearing platform main body (1) extends in a direction away from the center of the prefabricated bearing platform main body to form a breakwater (5); the breakwater (5) is a horizontally arranged annular plate, the annular plate and the prefabricated bearing platform main body (1) are integrally formed, the top surface of the annular plate is in transitional connection with the top surface of the prefabricated bearing platform main body (1), and the outer periphery of the annular plate is lower than the inner periphery of the annular plate; a fan tower connecting structure is buried on the inner annular wall (1 b); the top surface height of the prefabricated bearing platform main body (1) gradually decreases from the center of the prefabricated bearing platform main body to the outside; the top surface of the inner annular wall (1 b) is higher than the top surface of the outer annular wall (1 c), and the top surface of the building structure material filled in the embedded pile compartment (3) is in a gentle slope form.
2. The prefabricated high pile cap foundation of claim 1, wherein: the supported part is a supported beam (7), and two ends of the supported beam (7) are fixedly connected with the side wall of the embedded pile compartment (3).
3. The prefabricated high pile cap foundation of claim 1, wherein: and the prefabricated bearing platform main body (1) is provided with a hoisting assembly.
4. A method of constructing a prefabricated high pile cap foundation according to claim 1, wherein: the method comprises the following steps:
s1, manufacturing a prefabricated bearing platform main body (1) and piles (2) in a prefabricated field;
s2, pile sinking is carried out on all piles (2) at a construction site;
S3, conveying the prefabricated bearing platform main body (1) to a construction site;
S4, hoisting the prefabricated pile cap main body (1) and adjusting the pose of the prefabricated pile cap main body (1), so that the upper ends of all piles (2) extend into the embedded pile compartment (3) through pile penetrating holes (4) of the prefabricated pile cap main body and are abutted against the supported part through the height adjuster;
s5, leveling the prefabricated bearing platform main body (1) through a height adjuster;
s6, plugging a pile penetrating hole (4);
s7, filling the embedded pile compartment (3) with building structural materials.
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CN113136888A (en) * | 2021-03-30 | 2021-07-20 | 中国铁路设计集团有限公司 | Offshore prefabricated bearing platform structure |
CN113818477A (en) * | 2021-10-19 | 2021-12-21 | 华能灌云清洁能源发电有限责任公司 | Bearing platform prefabricated structure, bearing platform foundation and construction method thereof |
CN115233722A (en) * | 2022-09-05 | 2022-10-25 | 中国长江三峡集团有限公司 | Offshore high pile cap foundation and construction method thereof |
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CN205152976U (en) * | 2015-11-17 | 2016-04-13 | 中国电建集团华东勘测设计研究院有限公司 | Marine precast concrete cushion cap wind turbine foundation |
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CN103912007A (en) * | 2014-03-14 | 2014-07-09 | 中国水电顾问集团西北勘测设计研究院有限公司 | Prefabricated concrete cushion cap preserved with foundation ring hole and pile recess ring hole and mounting method of assembly type multi-pile foundation based on cushion cap |
CN208293604U (en) * | 2018-04-12 | 2018-12-28 | 上海勘测设计研究院有限公司 | Prefabrication type High-Rise Pile Cap Foundation |
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