CN108313836B - A kind of cable reel installation and application method - Google Patents

Abstract

The invention provides a cable retracting and unwinding device and a method of using the cable. The cable retracting and unwinding device includes a pulling device, a cleaning device, a counting device, a cable arranging device, a reel body, a controller, and a human-computer interaction interface. The cable parameters are started, the cable is pulled to the cleaning device through the traction device, the cleaning device cleans the cable, the counting device counts the cable, and finally achieves uniform winding, the encoder of the counting device and the speed data of the cable-arranging motor are fed back to the controller, Comparing and adjusting the speed of the reel motor determined by the calculation and the actual speed of the reel motor, so as to ensure the consistency of the cable arranging speed, the cable transmission speed, and the reel winding speed, and improve the winding quality. When the rewinding is finished, the reel can be unloaded or the reel can be transported as required, which simplifies the operation and improves the work efficiency.

Description

A cable retracting device and using method

technical field

The invention belongs to the field of electric equipment, and in particular relates to a cable retracting device and a using method.

Background technique

With the further improvement of my country's requirements for talents' hands-on innovation ability, considering that the diameter of commonly used power cables is relatively thick and the weight of each cable is also high, manual transportation is used for loading and unloading, which requires a lot of people, and the physical strength of operators will be very large, resulting in work efficiency. At the same time, the coiled cable is heavier and more difficult to handle, and the used cable is often stained with a lot of stains and grease, which will corrode the insulation on the outer surface of the cable over time, and the coiled cable is not easy to maintain.

SUMMARY OF THE INVENTION

In order to make up for the above-mentioned deficiencies of the prior art, the present invention proposes a cable retracting and unwinding device and a method of use, which can realize the even and accurate retracting and retracting of the cable, facilitate unwinding, and clean the cable during the retracting and unwinding process.

In order to achieve the above object, technical scheme of the present invention is as follows:

A cable retracting and unwinding device, comprising a reel body, a cable arranging device, a counting device, a cleaning device, a traction device, a controller, and a human-machine interface; wherein the reel body comprises a reel core, a reel shaft, a baffle, and a displacement sensor , reel motor, reel encoder, electromagnetic clutch, mechanical magnetic component, cylinder diameter adjustment mechanism, pneumatic system, cylinder lifting bracket, cylinder lifting bracket drive device, base; cable arrangement includes cable arrangement bracket, bidirectional Lead screw, guide rod, cable arranging roller, cable arranging motor; counting device includes counting bracket, rotating wheel, meter wheel, encoder, meter wheel shaft, coupling; cleaning device includes water tank, three pairs of conveying rollers, two For cleaning roller, cleaning roller driving device, water circulation device; traction device includes upper pressure roller, lower pressure roller, upper pressure roller bracket, lower pressure roller bracket, traction motor, traction bracket; the controller is connected with the air system, traction device, The cleaning device, the counting device, the cable arranging device, the reel body, and the man-machine interface are electrically connected.

Further, the reel body includes a drum core, a drum shaft, a baffle plate, a displacement sensor, a drum motor, a drum encoder, an electromagnetic clutch, a drum diameter adjustment mechanism, a pneumatic system, a drum body lifting bracket, and a drum body lifting bracket. The driving device and the base; the drum core is sleeved on the drum shaft, the left baffle is fixedly installed on the left end of the drum core, one end of the right baffle is engaged with the left drum core through a matching raised groove structure, and the right The other end of the side baffle is connected to the inner side of the right cylinder lifting bracket through a mechanical magnetic member. The mechanical magnetic member is provided with a knob, and rotating the knob can realize the suction/connection between the right baffle and the right cylinder lifting bracket. No suction; a slide rail parallel to the direction of the reel shaft is arranged on the base, and the left cylinder lifting bracket and the right cylinder lifting bracket are driven by the cylinder lifting bracket drive device to reciprocate in parallel along the slide rail, so as to realize the cylinder lifting bracket. The separation/clamping between the core and the baffle or between the baffle and the cylinder lifting bracket is convenient to take out the wound cable or transport the cable; the cylinder lifting brackets on both sides are also driven by the cylinder lifting bracket drive device. The lifting and lowering of the reel; the reel shaft passes through the right cylinder lifting bracket and is connected to the reel motor through the electromagnetic clutch. The shaft end of the reel motor is equipped with a reel encoder, which is used to collect the rotation angle and speed of the reel.

The cylinder diameter adjustment mechanism includes a cylindrical guide groove, a piston, a sealing ring, a support frame, an air flow channel, a transverse plate, and a rotary joint; the cylindrical surface of the cylinder core is radially provided with a cylindrical guide groove, and four rows of cylindrical guide grooves along the circumference The directions are evenly distributed; the cylinder core is provided with an air flow channel which communicates with the cylindrical guide groove, and the air flow channel is connected to the air source through a rotary joint on the left side of the cylinder core; the cylindrical guide groove is provided with a piston that can slide relatively and cooperates with the piston The working sealing ring, the upper end of the piston is fixedly connected with the support frame, and the upper end of the support frame is fixedly connected with the horizontal plate; the arrangement direction of each row of cylindrical guide grooves is parallel to the axial direction of the reel, and includes two cylindrical guide grooves, which are respectively arranged in At both ends of the drum core, the cylindrical guide groove forms a negative pressure cavity or a positive pressure cavity by inhaling or pumping air through the air flow channel, so as to complete the reciprocating driving of the horizontal plate, thereby changing the diameter of the drum; A cable end clamping device is arranged at the connection position with the inner side of the baffle.

Preferably, the right baffle plate and the right side cylinder lifting bracket are both magnetic conductors, and the mechanical magnetic components are made of non-magnetic copper plates with a rotatable magnet inside. When the magnet rotates to the middle position, the magnetic lines of force are respectively in When the right baffle and the right cylinder lifting bracket are closed, the baffle and the right cylinder lifting bracket do not pull together; when rotated 90 degrees, the NS pole is lifted and lowered respectively against the right baffle and the right cylinder. The bracket, at this time, from the N pole to the right baffle, the right cylinder lifting bracket, and then to the S pole, the magnetic field lines are closed, and the right baffle and the right cylinder lifting bracket are firmly attracted.

Preferably, the left baffle of the reel is hollowed out on the radial movement track of the transverse plate; the left end of the transverse plate is arranged through the left baffle, and a displacement sensor is installed on the left baffle to detect the specific position of the transverse plate.

Preferably, the outer ends of the left baffle and the right baffle of the reel are symmetrically provided with walking brackets, and each baffle is provided with two walking brackets; one end of the two walking brackets on each baffle is at the eccentric position of the baffle The other end is hinged, and the other end is connected with a walking wheel; the middle position of the walking bracket is provided with a middle hole, correspondingly, each baffle is provided with four threaded holes and arranged at a certain angle; when the cable is retracted, each walking bracket is It is fixed on the baffle by bolts passing through the middle hole and threaded hole, and the traveling wheel is within the circular outline of the baffle; The reel moves better.

Further, the cable arranging device includes a cable arranging bracket, a bidirectional screw, a guide rod, a cable arranging roller, and a cable arranging motor; the cable arranging bracket is installed on the base, the guide rod and the bidirectional The axis of the lead screw is parallel to the axis of the reel. According to the number of turns N of each layer of cables with different diameters D on the reel and the length of the cable that can be stored in one turn of each layer, the initial diameter of the reel is d. , the cable length S=π(d+DN) that can be stored in one winding of each layer, and the cable arranging motor will drive the platoon roller on the bidirectional screw to run forward at a constant speed for each turn of the reel. The cable row motor selects the stepless speed change motor. In addition, through experiments, the reel motor rotation speed corresponding to different diameters D and the number of winding turns of the cable on the reel N, and the number of winding turns of the cable when fully reeled are calculated and stored in the controller. When the cable is to be wound Only need to input the diameter D into the man-machine interface.

Further, the counting device includes a counting bracket, a rotating wheel, a metering wheel, a counting encoder, a metering wheel shaft, and a counting coupling; the rotating wheel, the metering wheel, the counting encoder, the metering wheel shaft, and the counting coupling are all installed On the upper end of the counting bracket, the meter wheel is installed on the meter wheel shaft. The meter wheel shaft and the counting encoder are connected through the counting coupling. The surfaces of the rotating wheel and the meter wheel are trumpet-shaped and press together to form a cable channel. A layer of rubber is arranged on the surface of the meter wheel to increase friction and prevent slippage between the cable and the meter wheel; the cable is drawn out from the cleaning device, and the cable is wound around the meter wheel for a week, and the running of the cable will drive the meter wheel to keep running. Rotate, and then drive the counting encoder to rotate. The number of turns N of the counting encoder is the same as that of the meter wheel, wherein the diameter of the meter wheel is D, and the cable length H=NπD.

Further, the cleaning device includes a water tank, three pairs of conveying rollers, two pairs of cleaning rollers, a cleaning roller driving device, and a water circulation system. The surface of the cleaning roller is provided with a water outlet and a layer of brushes, and the inlet and outlet of the water tank and the bottom surface of the water tank. A pair of conveying pair rollers are respectively set, namely right conveying pair rollers, left conveying pair rollers and bottom conveying pair rollers; a pair of cleaning rollers are arranged between the right conveying pair rollers and bottom conveying pair rollers, and the left conveying pair rollers are A pair of cleaning rollers are arranged between the pair of rollers and the bottom conveying roller. The inside of the cleaning roller is hollow and connected to the water supply device through a water conduit. A solenoid valve is set on the water conduit path to control whether the cleaning roller sprays water; when the cleaning roller drive device drives the cleaning When the roller rotates, the rotation speed of the cleaning roller is greater than the transmission speed of the cable. Therefore, the cleaning roller can brush the cable while spraying water to achieve better cleaning of the cable; the water circulation system includes a water conduit, a water supply device, a pump, a water purification pool, and a drainage device and filtration system; the water after cleaning the cable is discharged to the bottom of the water tank, and the water that meets the cleaning requirements is discharged into the purification pool through the filtration system, and the water in the purification pool is pumped to the water supply device by the pump for reuse and cleaning. The impurities in the cable and filter system are discharged through the drainage device.

Preferably, the traction device includes an upper pressure roller, a lower pressure roller, an upper pressure roller support, a lower pressure roller support, a traction motor, and a traction support; the lower pressure roller support includes two uprights, two springs, two spring seats, bearings , wherein the side of the upper end of the traction bracket is provided with a horizontal direction through the groove, the lower pressure roller bracket is installed on the lower side of the groove, the upper pressure roller is installed on the upper side of the groove; two columns are arranged on the lower side of the groove , and are symmetrically arranged on the left and right sides of the lower pressure roller, the outer side of the column is sleeved with a spring, the upper end of the spring is on the bottom surface of the spring seat, and the two columns are sleeved in the guide holes on the bottom surface of the spring seat at the upper end, and the upper end of the spring seat is provided with There are bearing installation holes, and the shaft end of the lower pressure roller is installed in the bearing to realize rotation; the traction motor is arranged on the traction bracket and drives the upper pressure roller to rotate; the surfaces of the upper pressure roller and the lower pressure roller are horn-shaped, and the upper pressure roller and The rollers are pressed together to form a cable channel, and the cable is driven to move forward under the driving of the upper pressing roller.

Further, the controller is respectively electrically connected with the air circuit system, the pulling device, the cleaning device, the counting device, the cable arranging device, the reel body, the reel frame, and the display, for controlling the reel unwinding and unwinding.

A method of using a cable retracting and unwinding device. When the cable needs to be retracted, the reel is first installed on the cylinder lifting bracket, the cable end is fixed on the cable end clamping device, and the cable is input on the human-computer interaction interface. Diameter, press the start button, the electromagnetic clutch is pulled in, the reel motor drives the reel to rotate, the cable arranging motor will drive the platoon roller on the two-way screw to reciprocate at a constant speed, the counting device starts to measure the cable length, and the cleaning device cleans The rotation of the roller and the operation of the solenoid valve of the conduit begin to supply water to the cleaning roller, so that the cable is brushed while spraying water, and the traction device pulls the cable into the cable retracting device; the speed data of the encoder of the counting device and the cable discharging motor are fed back to the controller, and Compare the reel motor speed determined by the calculation with the actual reel motor speed, and adjust when the speed is inconsistent, so as to ensure the consistency of cable laying speed, cable transmission speed, and reel winding speed, and improve winding quality. The cleaning device transports the water from the water supply device to the cleaning roller cavity through the water conduit, the solenoid valve of the water conduit is opened, and the water spraying action is started. The cable can be brushed while spraying water to achieve better cleaning of the cable; the water after cleaning the cable is discharged to the bottom of the water tank, and the water that meets the cleaning requirements is discharged into the water purification tank through the filter system, and the water is discharged into the water purification tank by the pump. The water is pumped to the water supply device for reuse and cleaning the cable, and the impurities in the filter system are discharged through the drainage device.

When the number of cable winding turns recorded by the controller is reached, the reel motor and the cable discharging motor stop rotating, the electromagnetic clutch is disconnected, the counting device stops working, the cleaning roller stops rotating, the conduit solenoid valve is disconnected, and the traction device stops pairing Cable traction; rotating the mechanical magnetic component knob, the right baffle is attracted to the right cylinder lifting bracket, press the unwinding on the man-machine interface, and the right cylinder lifting bracket is driven by the cylinder lifting bracket drive device It drives the right baffle to move in parallel along the slide rail, realizes the separation between the cylinder core and the right baffle, and takes out the wound cable.

Preferably, when it is necessary to move the fully reeled cable reel, the traveling support is arranged in a figure-eight shape to make the traveling wheels work.

The cylinder lifting brackets on both sides are driven by the cylinder lifting bracket drive device to lower the walking wheel of the reel to the base, and then rotate the mechanical magnetic component knob, the right baffle and the right cylinder lifting bracket do not attract, The left cylinder lifting bracket and the right cylinder lifting bracket are simultaneously driven by the cylinder lifting bracket drive device to move parallel to both ends along the slide rail to realize the left baffle, the left cylinder lifting bracket and the right baffle. Separation from the right side drum lift bracket, so that the cable drum moves on the running wheels.

Compared with the prior art, the present invention has the following advantages:

1) The entire operation process does not require manual handling of the coiled cables to achieve uniform and accurate cable retraction, reducing labor waste;

2) The automatic cleaning of the cable is realized. When the cable is used in rainy days, there is a lot of dirt on the surface. Therefore, the winding of the cable after cleaning will not cause pollution to other tools. It is also beneficial to keep the environment clean next time. reduce waste;

3) The diameter of the reel can be adjusted by pneumatically driving the horizontal plate, which is convenient for unloading, and the cable capacity of the reel can be adjusted at the same time;

4) Through selective clutching between the two ends of the cylinder core and the baffle, between the baffle and the cylinder lifting bracket, the cable unwinding or cable transportation is realized.

Description of drawings

Fig. 1 is the schematic diagram of the cable retracting device of the present invention;

Fig. 2 is the schematic diagram of the reel body and the cable arrangement of the present invention;

Fig. 3 is the structure schematic diagram of the traction device of the present invention;

4 is a schematic structural diagram of the cleaning device of the present invention;

FIG. 5 is a schematic view of the structure of the walking support of the present invention.

The reference numbers are as follows:

Core 1-1, reel shaft 1-2, baffle plate 1-3, displacement sensor 1-4, reel motor 1-5, electromagnetic clutch 1-6, mechanical magnetic member 1-7, cylinder diameter adjustment mechanism 7. Air system 1-8, cylinder lifting bracket 1-9, base 1-10; cable arrangement bracket 2-1, bidirectional screw 2-2, guide rod 2-3, cable arrangement roller 2-4; count Bracket 3-1, rotating wheel 3-2, meter wheel 3-3, meter wheel shaft 3-4; water tank 4-1, transfer roller 4-2, cleaning roller 4-3, water circulation device 8; upper pressing roller 5-1, lower pressure roller 5-2, upper pressure roller bracket 5-3, lower pressure roller bracket 9, spring seat 9-1, column 9-2, spring 9-3, traction bracket 5-4; cylindrical guide Slot 7-1, piston 7-2, sealing ring, support frame 7-3, airflow channel 7-4, horizontal plate 7-5, rotary joint 7-6; middle hole 10-1, walking wheel 10-2; guide Water pipe 8-1, water supply device 8-2, pump 8-3, water purification tank 8-4, drainage device 8-5, filtration system 8-6.

Detailed ways

The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

Referring to Figures 1 and 2, a cable retracting and unwinding device includes a reel body, a cable arranging device, a counting device, a cleaning device, a pulling device, a controller, and a man-machine interface (not shown in the figure); wherein the reel The body includes a reel core 1-1, a reel shaft 1-2, a baffle 1-3, a displacement sensor 1-4, a reel motor 1-5, a reel encoder (not shown in the figure), and an electromagnetic clutch 1- 6. Mechanical magnetic component 1-7, cylinder diameter adjustment mechanism 7, air circuit system 1-8, cylinder lifting bracket 1-9, cylinder lifting bracket driving device (not shown in the figure), base 1-10; The cable arranging device includes a cable arranging bracket 2-1, a two-way screw 2-2, a guide rod 2-3, a cable arranging roller 2-4, and a cable arranging motor (not shown in the figure); the counting device includes a counting bracket, a rotating wheel , meter wheel, counting encoder (not shown in the figure), meter wheel shaft, counting coupling (not shown in the figure); refer to Figure 3, the cleaning device includes a water tank 4-1, three pairs of conveying rollers 4-2, two pairs of cleaning rollers 4-3, cleaning roller driving device (not shown in the figure), water circulation device 8; traction device includes upper pressing roller 5-1, lower pressing roller 5-2, upper pressing roller bracket 5 -3. Lower pressing roller bracket 9, traction motor (not shown in the figure), traction bracket 5-4; the controller is respectively connected with the air system 1-8, the traction device, the cleaning device, the counting device, the cable arranging device, the coil The barrel body and the human-computer interaction interface are electrically connected.

Further, the reel body includes a reel core 1-1, a reel shaft 1-2, a baffle 1-3, a displacement sensor 1-4, a reel motor 1-5, a reel encoder, an electromagnetic clutch 1-6, Mechanical magnetic component 1-7, cylinder diameter adjustment mechanism 7, air circuit system 1-8, cylinder lifting bracket 1-9, cylinder lifting bracket driving device, base 1-10; cylinder core 1-1 is sleeved on the coil On the cylinder shaft 1-2, the left baffle 1-3 is fixedly installed on the left end of the cylinder core 1-1, and one end of the right baffle 1-3 and the left cylinder core 1-1 pass through the matching raised groove structure The other end of the right baffle 1-3 is connected with the inner side of the right cylinder lifting bracket 1-9 through the mechanical magnetic member 1-7. The mechanical magnetic member 1-7 is provided with a knob, and rotating the knob can realize The right baffle 1-3 and the right cylinder lifting bracket 1-9 are sucked/not suctioned; the base 1-10 is provided with a slide rail parallel to the direction of the reel shaft 1-2, and the left cylinder is lifted and lowered The bracket and the right cylinder lifting bracket 1-9 are driven by the cylinder lifting bracket drive device to reciprocate in parallel along the slide rail, so as to realize between the cylinder core 1-1 and the baffle 1-3 or between the baffle 1-3 and the baffle 1-3. The separation/clamping between the cylinder lifting brackets 1-9 is convenient for taking out the wound cable or transporting the cable; the cylinder lifting brackets 1-9 on both sides are also driven by the cylinder lifting bracket drive device to realize the lifting and lowering of the reel ; The reel shaft 1-2 passes through the right cylinder lifting bracket 1-9 and is connected to the reel motor 1-5 through the electromagnetic clutch 1-6. The shaft end of the reel motor 1-5 is equipped with a reel encoder. depending on the rotation angle and speed of the collection reel.

The cylinder diameter adjustment mechanism 7 includes a cylindrical guide groove 7-1, a piston 7-2, a sealing ring, a support frame 7-3, an airflow channel 7-4, a transverse plate 7-5, and a rotary joint 7-6; the cylinder core 1- The cylindrical surface of 1 is radially provided with cylindrical guide grooves 7-1, and the four rows of cylindrical guide grooves 7-1 are evenly distributed along the circumferential direction; Air flow channel 7-4, the air flow channel 7-4 is connected with the air source through the rotary joint 7-6 on the left side of the cylinder core 1-1; the cylindrical guide groove 7-1 is provided with a relatively slidable piston 7-2 and The sealing ring that the piston 7-2 cooperates with, the upper end of the piston 7-2 is fixedly connected with the support frame 7-3, and the upper end of the support frame 7-3 is fixedly connected with the horizontal plate 7-5; the arrangement of each row of cylindrical guide grooves 7-1 The direction is parallel to the axial direction of the drum, and includes two cylindrical guide grooves 7-1, which are respectively arranged at both ends of the drum core 1-1. 7-4 forms a negative pressure cavity or a positive pressure cavity, so as to complete the reciprocating driving of the horizontal plate 7-5, and then change the diameter of the drum; the connecting position of the horizontal plate 7-5 with the inner side of the baffle plate 1-3 is provided with a cable End clamping device.

Preferably, the right baffle 1-3 and the right cylinder lifting bracket 1-9 are all magnetic conductors, and the mechanical magnetic components 1-7 are made of non-magnetic copper plates, and there is a rotatable magnet inside. When the magnet is rotated to the middle position, and the magnetic lines of force are respectively closed in the right baffle 1-3 and the right cylinder lifting bracket 1-9, the baffle 1-3 and the right cylinder lifting bracket 1-9 do not attract; After rotating 90 degrees, the NS pole faces the right baffle 1-3 and the right cylinder lifting bracket 1-9 respectively. At this time, from the N pole to the right baffle 1-3 and the right cylinder lifting bracket 1 -9, and then to the S pole, the magnetic line of force is closed, and the right baffle 1-3 and the right cylinder lifting bracket 1-9 are firmly attracted.

Preferably, the left baffle 1-3 of the reel is hollowed out on the radial movement track of the transverse plate 7-5; the left end of the transverse plate 7-5 is set through the left baffle 1-3, and the displacement sensor 1-4 is installed It is used to detect the specific position of the horizontal plate 7-5 on the left baffle 1-3.

Preferably, the outer ends of the left baffle and the right baffle 1-3 of the reel are symmetrically provided with walking brackets, and each baffle is provided with two walking brackets; one end of the two walking brackets on each baffle 1-3 It is hinged at the eccentric position of the baffle, and the other end is connected with a traveling wheel 10-2; a middle hole 10-1 is provided in the middle of the traveling bracket, and correspondingly, each baffle 1-3 is provided with four threaded holes in the shape of Arranged at a certain angle; when the cable is retracted, each walking bracket is fixed on the baffle 1-3 through the bolt through the middle hole 10-1 and the threaded hole, and the walking wheel 10-2 is on the baffle 1-3. Within the circular outline; when the rewinding and unwinding is finished, the walking bracket is arranged in a figure-eight shape and protrudes from the circular outline to achieve better movement of the reel.

Further, the cable arranging device includes a cable arranging bracket 2-1, a bidirectional lead screw 2-2, a guide rod 2-3, a cable arranging roller 2-4, and a cable arranging motor; the cable arranging bracket 2-1 is installed on the base 1-10 On the upper side, the guide rod 2-3 and the two-way screw 2-2 are installed on the cable arrangement bracket 2-1. The axes of the guide rod 2-3 and the two-way screw 2-2 are parallel to the axis of the reel. The number of winding turns N of each layer on the reel and the cable length S that can be stored in one winding of each layer, the initial diameter of the reel is d, and the cable length that can be stored in one winding of each layer is S=π (d+DN), every time the reel rotates, the cable arranging motor will drive the platoon roller on the two-way screw to run forward at a constant speed D. The cable row motor selects the stepless speed change motor. In addition, through experiments, the reel motor rotation speed corresponding to different diameters D and the number of winding turns of the cable on the reel N, and the number of winding turns of the cable when fully reeled are calculated and stored in the controller. When the cable is to be wound Only need to input the diameter D into the man-machine interface.

Further, the counting device includes a counting bracket 3-1, a rotating wheel 3-2, a meter counting wheel 3-3, a counting encoder, a meter counting wheel shaft 3-4, and a counting coupling; the rotating wheel 3-2, the meter counting wheel 3-3. The counting encoder, the meter wheel shaft 3-4, and the counting coupling are all installed on the upper end of the counting bracket 3-1. The meter wheel 3-3 is installed on the meter wheel shaft 3-4, and the meter wheel shaft 3- 4. Connect with the counting encoder through the counting coupling, the surfaces of the rotating wheel 3-2 and the meter wheel 3-3 are trumpet-shaped, press together to form a cable channel, and the surfaces of the rotating wheel 3-2 and the meter wheel 3-3 are set A layer of rubber is used to increase friction and prevent slippage between the cable and the meter wheel 3-3; the cable is drawn out from the cleaning device, and the cable is wound around the meter wheel 3-3 for a week, the running of the cable will drive the meter wheel to stop The rotation of the counting encoder further drives the rotation of the counting encoder. The number of turns N of the counting encoder is the same as that of the meter wheel 3-3. The diameter of the meter wheel 3-3 is D, and the cable length is H=NπD.

Further, the cleaning device includes a water tank 4-1, three pairs of conveying rollers 4-2, two pairs of cleaning rollers 4-3, a cleaning roller driving device, a water circulation system 8, and the surface of the cleaning roller 4-3 is provided with water outlet spouts and A layer of brushes, the inlet and outlet of the water tank 4-1 and the bottom surface of the water tank 4-1 are respectively provided with a pair of conveying rollers 4-2, namely the right conveying roller, the left conveying roller and the bottom conveying roller; A pair of cleaning rollers 4-3 are arranged between the pair of side conveying rollers and the pair of bottom conveying rollers, a pair of cleaning rollers 4-3 are arranged between the pair of left conveying rollers and the pair of bottom conveying rollers, and the interior of the cleaning roller 4-3 is hollow. The water conduit 8-1 is connected to the water supply device 8-2, and a solenoid valve is arranged on the path of the water conduit 8-1 to control whether the cleaning roller 4-3 sprays water; when the cleaning roller driving device drives the cleaning roller to rotate, the cleaning roller 4 -3 The rotation speed is greater than the transmission speed of the cable. Therefore, the cleaning roller 4-3 can spray water while brushing the cable to achieve better cleaning of the cable; the water circulation system 8 includes a water conduit 8-1, a water supply device 8-2, a pump 8-3. Water purification tank 8-4, drainage device 8-5, filtration system 8-6; the water after cleaning the cable is discharged to the bottom of the water tank 4-1, and the water that meets the cleaning requirements is discharged to the filtration system 8-6. In the clean water tank 8-4, the water in the clean water tank is pumped by the pump 8-3 to the water supply device 8-2 for reuse of the cleaning cable, and the impurities in the filtering system are discharged through the drainage device 8-5.

Preferably, the traction device includes an upper pressure roller 5-1, a lower pressure roller 5-2, an upper pressure roller bracket 5-3, a lower pressure roller bracket 9, a traction motor, and a traction bracket 5-4; the lower pressure roller bracket 9 includes a Two uprights 9-2, two springs 9-3, two spring seats 9-1, bearings; wherein the lateral side of the upper end of the traction bracket 5-4 is provided with a penetrating groove in the horizontal direction, and the lower pressing roller bracket 9 is installed in the concave. On the lower side of the groove, the upper pressing roller 5-1 is installed on the upper side of the groove, and two uprights 9-2 are arranged on the lower side of the groove and symmetrically arranged on the left and right sides of the lower pressing roller 5-2. -2 A spring 9-3 is sleeved on the outer side, the upper end of the spring 9-3 is on the bottom surface of the spring seat 9-1, and the two uprights 9-2 are sleeved in the guide holes on the bottom surface of the upper end of the spring seat 9-1, The upper end of the spring seat 9-1 is provided with a bearing installation hole, and the shaft end of the lower pressure roller 5-2 is installed in the bearing to realize rotation; the traction motor is arranged on the traction bracket 5-4 and drives the upper pressure roller 5-1 to rotate; The surface of the roller 5-1 and the lower pressing roller 5-2 is trumpet-shaped, the upper pressing roller 5-1 and the lower pressing roller 5-2 are pressed together to form a cable channel, and the cable is driven to move forward under the driving of the upper pressing roller 5-1 .

Further, the controller is respectively electrically connected with the air circuit system, the traction device, the cleaning device, the counting device, the cable arranging device, the reel body, and the man-machine interface, and is used to control the reel unwinding and unwinding.

A method of using a cable retracting and unwinding device. When the cable needs to be retracted, the reel is first installed on the cylinder lifting bracket, the cable end is fixed on the cable end clamping device, and the cable is input on the human-computer interaction interface. Diameter D, press the start button, the electromagnetic clutch is pulled in, the reel motor drives the reel to rotate, the cable-arranging motor drives the row-wheel roller on the bidirectional screw to reciprocate, the counting device starts to measure the cable length, and the cleaning roller on the cleaning device The rotation and the operation of the solenoid valve of the conduit start to supply water to the cleaning roller, so that the cable is brushed while spraying water, and the traction device pulls the cable into the cable retracting device; the speed data of the counting encoder and the cable discharging motor are fed back to the controller, and the calculation The determined reel motor speed is compared with the actual reel motor speed, and when the speed is inconsistent, it is adjusted to ensure the consistency of cable laying speed, cable transmission speed, and reel winding speed, and improve winding quality. The cleaning device transports the water from the water supply device to the cleaning roller cavity through the water conduit, the solenoid valve of the water conduit is opened, and the water spraying action is started. The cable can be brushed while spraying water to achieve better cleaning of the cable; the water after cleaning the cable is discharged to the bottom of the water tank, and the water that meets the cleaning requirements is discharged into the water purification tank through the filter system, and the water is discharged into the water purification tank by the pump. The water is pumped to the water supply device for reuse and cleaning the cable, and the impurities in the filter system are discharged through the drainage device.

When the number of cable winding turns recorded by the controller is reached, the reel motor and the cable discharging motor stop rotating, the electromagnetic clutch is disconnected, the counting device stops working, the cleaning roller stops rotating, the conduit solenoid valve is disconnected, and the traction device stops pairing Cable traction; rotating the mechanical magnetic component knob, the right baffle is attracted to the right cylinder lifting bracket, press the unwinding on the man-machine interface, and the right cylinder lifting bracket is driven by the cylinder lifting bracket drive device It drives the right baffle to move in parallel along the slide rail, realizes the separation between the cylinder core and the right baffle, and takes out the wound cable.

Preferably, when it is necessary to move the fully reeled cable reel, the traveling support is arranged in a figure-eight shape to make the traveling wheels work.

The cylinder lifting brackets on both sides are driven by the cylinder lifting bracket drive device to lower the walking wheel of the reel to the base, and then rotate the mechanical magnetic component knob, the right baffle and the right cylinder lifting bracket do not attract, The left cylinder lifting bracket and the right cylinder lifting bracket are simultaneously driven by the cylinder lifting bracket drive device to move parallel to both ends along the slide rail to realize the left baffle, the left cylinder lifting bracket and the right baffle. Separation from the right side drum lift bracket, so that the cable drum moves on the running wheels.

Although the present invention has been disclosed above with preferred embodiments, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention should be based on the scope defined by the claims.

Claims (9)

1. a kind of cable reel installation, including spool body, spooling gear, counting device, cleaning device, traction device, control Device, human-computer interaction interface, which is characterized in that spool body include tube filler, spool shaft, baffle, displacement sensor, reel motor, Reel encoder, electromagnetic clutch, barrel dliameter regulating mechanism, air-channel system, cylinder lifting support, cylinder lifting support driving dress It sets, pedestal；Tube filler is set in spool shaft, and left side baffle is fixedly mounted on tube filler left end, the cylinder of right-hand apron one end and left side Core passes through the convex groove structure engaging matched, and the right-hand apron other end is gone up and down by mechanical magnetic force component and right side cylinder The medial surface of bracket is connected, and knob is arranged on mechanical magnetic force component, and rotation knob can realize right-hand apron and right side cylinder liter It is attracted/is not attracted between descending branch frame；The sliding rail parallel with reel axis direction, left side cylinder lifting support, right side are set on pedestal Cylinder lifting support moves back and forth under the driving of cylinder lifting support driving device along sliding rail in parallel, to realize tube filler and gear Perhaps the separation between baffle and cylinder lifting support/the engage cable for facilitating taking-up to wind or cable is carried between plate； Two sides cylinder lifting support realizes the lifting of reel also under the driving of cylinder lifting support driving device；Spool shaft passes through right side Cylinder lifting support is connected by electromagnetic clutch with reel motor, and the shaft end of reel motor is equipped with reel encoder, is used for Acquire the rotation angle and revolving speed of reel；

Barrel dliameter regulating mechanism includes cylindrical guide groove, piston, sealing ring, support frame, airflow channel, transverse slat, rotary joint；Cylinder The cylindrical surface of core has been arranged radially cylindrical guide groove, and four row's cylinder guide grooves are along the circumferential direction uniformly distributed；Inside tube filler It is provided with the airflow channel communicated with cylindrical guide groove, airflow channel is connected by rotary joint with gas source on the left of tube filler； The piston that can be slided relatively and the sealing ring with piston cooperating, piston upper end and support are provided in cylindrical guide groove Frame is fixedly connected, and support frame upper end is fixedly connected with transverse slat；The orientation of every row's cylinder guide groove is axially parallel with reel, And including two cylindrical guide grooves, the both ends of tube filler are separately positioned on, by making cylinder to airflow channel air-breathing or pumping Shape guide groove forms negative pressure cavity or positive pressure chamber, to complete the reciprocal driving to transverse slat, and then changes the barrel dliameter of reel；Transverse slat Link position is provided with cable socket gripping mechanism on the inside of upper and baffle.

2. a kind of cable reel installation according to claim 1, which is characterized in that the right-hand apron, right side cylinder Body lifting support is magnetizer, and mechanical magnetic force component is made by non-magnetic copper sheet, and there is a rotatable magnetic in inside Body, when magnet rotates to middle position, and the magnetic line of force forms closure in right-hand apron and right side cylinder lifting support respectively, gear Plate is not attracted with right side cylinder lifting support；After being rotated by 90 °, the pole NS is respectively toward to right-hand apron and right side cylinder lifting branch Frame at this time from N pole to right-hand apron, the cylinder lifting support of right side, then arrives the pole S, forms magnetic line of force closure, right-hand apron and right side Cylinder lifting support is firmly attracted.

3. a kind of cable reel installation according to claim 1 or 2, which is characterized in that the spooling gear includes row's cable Bracket, two-way lead screw, guide rod, skate idler wheel, row's cable motor；Row's cable bracket is mounted on reel frame, guide rod and two-way Lead screw is mounted on the base, and the axis of guide rod and two-way lead screw is parallel with spool axis, and the cable according to different-diameter D is being rolled up The cable length S that can be stored is enclosed in each layer of winding circle number N and each layer of winding one on cylinder, and reel initial diameter is The cable length S=π (d+DN) that can be stored, reel every revolution are enclosed in d, each layer of winding one, and row's cable motor will at the uniform velocity drive The skate idler wheel moved on two-way lead screw moves forwards D；Different-diameter D and the cable on reel are wound into circle by testing Corresponding reel motor speed and cable winding circle number when completely rolling up are calculated and are stored in controller under number N, when wanting Only diameter D need to be inputted human-computer interaction interface when winding cable.

4. a kind of cable reel installation according to claim 3, which is characterized in that the counting device includes counting branch Frame, rotating wheel, rice counting wheel, counting encoder, metering wheel shaft, shaft coupling；Rotating wheel, rice counting wheel, encoder, metering wheel shaft, connection Axis device is installed in counting bracket upper end, and rice counting wheel is mounted on metering wheel shaft, and metering wheel shaft passes through shaft coupling phase with encoder Even, rotating wheel and metering wheel surface flare, pressing forms cable passage, and one layer of rubber is arranged in rotating wheel and metering wheel surface Glue-line prevents from skidding between cable and rice counting wheel to increase frictional force；Cable is drawn from cleaning device, and cable is wrapped in metering Wheel one week, the operation of cable will drive rice counting wheel and ceaselessly rotate, so drive encoder rotation, encoder turn-take several N and Rice counting wheel is identical, wherein metering wheel diameter is D, cable length H=N π D.

5. a kind of cable reel installation according to claim 4, which is characterized in that the cleaning device includes water tank, three To transmission to roller, two pairs of cleaning rollers, cleaning roll driving apparatus, water circulation system, cleaning roller surface, which is provided with, is discharged spout and one A pair of of transmission is respectively set to roller in layer hairbrush, the inlet and outlet of water tank and water tank bottom surface, i.e. right side transmission transmits roller, left side To roller, bottom transmission to roller；Wherein right side transmission is to roller and bottom transmission to a pair of of cleaning roller of setting between roller, left side transmission pair Roller and bottom transmission pass through aqueduct and water supply device phase to a pair of of cleaning roller, the setting of cleaning roller inner hollow are arranged between roller Even, setting solenoid valve is used to control whether cleaning roller sprays water in water guide canal path；When cleaning roll driving apparatus driving cleaning roller turns When dynamic, cleaning roller revolving speed is greater than the transmission speed of cable, and cleaning roller realizes the brush cable in water spray, better to cable to realize Cleaning；Water circulation system includes aqueduct, water purifying tank, filtration system, pump, drainage arrangement；Water after cleaning cable is emitted into water The water for meeting cleaning requirement is discharged in water purifying tank by bottom portion through filtration system, and the water in water purifying tank is extracted into water supply dress by pumping It sets, for recycling cleaning cable, the impurity in filtration system is discharged by drainage arrangement.

6. a kind of cable reel installation according to claim 5, which is characterized in that the traction device include upper pressure roller, Lower compression roller, pushes roller support, spring base, column, spring, traction electric machine, towing bracket at upper pressing roller holder；Wherein towing bracket The side horizontal direction of upper end is provided with perforative groove, pushes roller support and is mounted on groove downside, upper pressure roller is mounted on On groove upper side, pushing roller support includes two columns, two springs, two spring bases, bearings；Two column settings exist On the downside of groove, and it is symmetricly set on the left and right sides of lower compression roller, is equipped with spring on the outside of column, spring upper end withstands on bullet On spring abutment bottom surface, and two columns are nested in the pilot hole of the spring base bottom surface of upper end, and spring base upper end is provided with axis Mounting hole is held, the shaft end of lower compression roller, which is mounted in bearing, realizes rotation；Traction electric machine is arranged on towing bracket and presses on driving Roller rotation；Upper pressure roller and pushing roller surface flare, upper pressure roller and pushing roll press form cable passage, in the drive of upper pressure roller Dynamic lower driving cable travels forward.

7. a kind of application method of cable reel installation according to claim 1-6, which is characterized in that work as progress When furling cable, reel is mounted on cylinder lifting support first, cable socket is fixed on cable socket gripping mechanism, Input cable diameter on human-computer interaction interface presses start button, and electromagnetic clutch is attracted, reel motor drive spool turns, Row's cable motor back and forth runs the skate idler wheel at the uniform velocity driven on two-way lead screw, counting device starts to cable length measurement, clearly Cleaning roller rotation on clean device, conduit electromagnetic valve work start to supply water to cleaning roller, realize brush cable, traction dress in water spray It sets and cable is carried out to be pulled into cable reel installation；Counting device encoder, the rotary speed data for arranging cable motor feed back to control Device, and will calculate determining reel motor speed with practical reel motor speed compared with is adjusted, guarantor when revolving speed is inconsistent Card row cable speed, cable transmission speed, the consistency of reel rolling speed；The water of water supply device is passed through aqueduct by cleaning device It is delivered to cleaning roller cavity, aqueduct solenoid valve is opened, and water spray movement is started, and cleaning roll driving apparatus driving cleaning roller rotation turns Speed is greater than the transmission speed of cable, and cleaning roller is realized the brush cable in water spray, preferably cleaned with realizing to cable；Clean cable Water afterwards is emitted into water tank bottom, and the water for meeting cleaning requirement is discharged in water purifying tank through filtration system, will be in water purifying tank by pumping Water be extracted into water supply device, for recycling cleaning cable, the impurity in filtration system is by drainage arrangement discharge；It is controlled when reaching Cable winding circle number when the full volume of device record processed, reel motor and row's cable motor stalls, electromagnetic clutch are disconnected, are counted Device stops working, cleaning roller stops operating, conduit solenoid valve disconnects, traction device stops to cable pulling.

8. the application method of cable reel installation according to claim 7, which is characterized in that when needing to remove coiled electricity When cable, rotating machinery formula magnetic force component knob, right-hand apron and right side cylinder lifting support are attracted, and are pressed on human-computer interaction interface Under unload volume, right side cylinder lifting support drives right-hand apron to move in parallel along sliding rail under the driving of cylinder lifting support driving device It is dynamic, it realizes the separation between tube filler and right-hand apron, the cable wound is taken out.

9. the application method of cable reel installation according to claim 8, which is characterized in that when needs carry what receipts were completely rolled up When cable drum, traveling wheel is set to work in splayed setting mobile holder, two sides cylinder lifting support is in cylinder lifting support Drop to the traveling wheel of reel on pedestal, subsequent rotating machinery formula magnetic force component knob, right side gear Plate is not attracted with right side cylinder lifting support, and left side cylinder lifting support and right side cylinder lifting support go up and down branch in cylinder simultaneously It is moved in parallel along sliding rail to both ends under the driving of frame driving device, realizes that left side baffle and left side cylinder lifting support, right side are kept off Separation between plate and right side cylinder lifting support, so that cable drum is mobile by traveling wheel.