CN108313836B - A kind of cable reel installation and application method - Google Patents
A kind of cable reel installation and application method Download PDFInfo
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- CN108313836B CN108313836B CN201711473399.5A CN201711473399A CN108313836B CN 108313836 B CN108313836 B CN 108313836B CN 201711473399 A CN201711473399 A CN 201711473399A CN 108313836 B CN108313836 B CN 108313836B
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- roller
- lifting support
- cleaning
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- 238000009434 installation Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000004140 cleaning Methods 0.000 claims abstract description 98
- 230000005540 biological transmission Effects 0.000 claims abstract description 34
- 238000004804 winding Methods 0.000 claims abstract description 23
- 230000003993 interaction Effects 0.000 claims abstract description 16
- 238000005096 rolling process Methods 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 100
- 239000000945 filler Substances 0.000 claims description 32
- 241000209094 Oryza Species 0.000 claims description 25
- 235000007164 Oryza sativa Nutrition 0.000 claims description 25
- 235000009566 rice Nutrition 0.000 claims description 25
- 238000001914 filtration Methods 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 15
- 239000007921 spray Substances 0.000 claims description 15
- 230000006835 compression Effects 0.000 claims description 14
- 238000007906 compression Methods 0.000 claims description 14
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 10
- 238000010168 coupling process Methods 0.000 claims description 10
- 238000005859 coupling reaction Methods 0.000 claims description 10
- 238000006073 displacement reaction Methods 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims description 9
- 230000001105 regulatory effect Effects 0.000 claims description 9
- 238000000926 separation method Methods 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 8
- 238000005086 pumping Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 6
- 238000004064 recycling Methods 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 239000008400 supply water Substances 0.000 claims description 2
- 230000002452 interceptive effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 230000001276 controlling effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002352 surface water Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
- B65H75/4457—Arrangements of the frame or housing
Abstract
The present invention provides a kind of cable reel installation and application methods, the cable reel installation includes traction device, cleaning device, counting device, spooling gear, spool body, controller, human-computer interaction interface, by interpersonal interactive interface input cable parameter and start, by traction device by cable pulling to cleaning device, cleaning device cleans cable, counting device counts cable, it is final to realize uniformly winding, counting device encoder, the rotary speed data of row's cable motor feeds back to controller, and it will calculate and determine that the revolving speed of reel motor compared with practical reel motor speed and is adjusted, to guarantee to arrange cable speed, cable transmission speed, the consistency of reel rolling speed, improve winding quality.When winding terminates, it can carry out unloading volume as needed or reel is carried, to simplify operation, improve work efficiency.
Description
Technical field
The invention belongs to field of electrical equipment more particularly to a kind of cable reel installation and application methods.
Background technique
As China starts the further increasing of innovation ability requirement for the talent, it is contemplated that common power cable diameter
Relatively thick, every cable weight is also very high, is loaded and unloaded using artificial conveyance, and there are many employment, and operator's physical demands can be very big, causes
Working efficiency is lower, meanwhile, the heavier carrying of coiled cable is more difficult, and many spots and oil are often speckled on used cable
Dirt, once for a long time can to the insulated hull of cable outer surface generate corrosion, and the cable coiled do not allow it is easy to maintain.
Summary of the invention
To make up for the shortcomings of the above existing technologies, the present invention proposes a kind of cable reel installation and application method, can
Realize the uniform accurate folding and unfolding of cable, convenient for unloading volume, and clean during folding and unfolding to cable.
To achieve the goals above, technical scheme is as follows:
A kind of cable reel installation, including spool body, spooling gear, counting device, cleaning device, traction device, control
Device processed, human-computer interaction interface；Wherein spool body includes tube filler, spool shaft, baffle, displacement sensor, reel motor, reel volume
Code device, electromagnetic clutch, mechanical magnetic force component, barrel dliameter regulating mechanism, air-channel system, cylinder lifting support, cylinder lifting branch
Frame driving device, pedestal；Spooling gear includes row's cable bracket, two-way lead screw, guide rod, row's cable idler wheel, row's cable motor；Count dress
It sets including counting bracket, rotating wheel, rice counting wheel, encoder, metering wheel shaft, shaft coupling；Cleaning device includes water tank, three pairs of transmission
To roller, two pairs of cleaning rollers, cleaning roll driving apparatus, water circle device；Traction device includes upper pressure roller, lower compression roller, upper pressure roller branch
Frame pushes roller support, traction electric machine, towing bracket；Controller is filled with air-channel system, traction device, cleaning device, counting respectively
It sets, the electrical connection of spooling gear, spool body, human-computer interaction interface.
Further, spool body include tube filler, spool shaft, baffle, displacement sensor, reel motor, reel encoder,
Electromagnetic clutch, barrel dliameter regulating mechanism, air-channel system, cylinder lifting support, cylinder lifting support driving device, pedestal；Tube filler
It is set in spool shaft, left side baffle is fixedly mounted on tube filler left end, and right-hand apron one end is with the tube filler in left side by matching
The engaging of convex groove structure, the right-hand apron other end passes through the medial surface of mechanical magnetic force component and right side cylinder lifting support
It is connected, knob is set on mechanical magnetic force component, rotation knob can be realized is inhaled between right-hand apron and right side cylinder lifting support
It close/is not attracted；The sliding rail parallel with reel axis direction, left side cylinder lifting support, right side cylinder lifting support are set on pedestal
It is moved back and forth in parallel under the driving of cylinder lifting support driving device along sliding rail, to realize between tube filler and baffle or keep off
Separation between plate and cylinder lifting support/engage, the cable for facilitating taking-up to wind or carries cable；The lifting of two sides cylinder
Bracket realizes the lifting of reel also under the driving of cylinder lifting support driving device；Spool shaft passes through right side cylinder lifting support
It is connected by electromagnetic clutch with reel motor, the shaft end of reel motor is equipped with reel encoder, for acquiring the rotation of reel
Gyration and revolving speed.
Barrel dliameter regulating mechanism connects including cylindrical guide groove, piston, sealing ring, support frame, airflow channel, transverse slat, rotation
Head；The cylindrical surface of tube filler has been arranged radially cylindrical guide groove, and four row's cylinder guide grooves are along the circumferential direction uniformly distributed；Tube filler
It is internally provided with the airflow channel communicated with cylindrical guide groove, airflow channel passes through rotary joint and gas source phase on the left of tube filler
Even；Be provided in cylindrical guide groove can opposite sliding piston and sealing ring with piston cooperating, piston upper end with
Support frame is fixedly connected, and support frame upper end is fixedly connected with transverse slat；The orientation of every row's cylinder guide groove and reel are axial
In parallel, and including two cylindrical guide grooves, the both ends of tube filler are separately positioned on, by airflow channel air-breathing or pumping,
So that cylindrical guide groove is formed negative pressure cavity or positive pressure chamber, to complete the reciprocal driving to transverse slat, and then changes the cylinder of reel
Diameter；Link position on the inside of baffle is provided with cable socket gripping mechanism on transverse slat.
Preferably, right-hand apron, right side cylinder lifting support are magnetizer, mechanical magnetic force component is by non-magnetic
Copper sheet is made, and there is a rotatable magnet in inside, when magnet rotates to middle position, the magnetic line of force respectively right-hand apron with
When forming closure in the cylinder lifting support of right side, baffle is not attracted with right side cylinder lifting support；After being rotated by 90 °, the pole NS point
Not against right-hand apron and right side cylinder lifting support, at this time from N pole to right-hand apron, the cylinder lifting support of right side, then S is arrived
Pole, forms magnetic line of force closure, and right-hand apron is firmly attracted with right side cylinder lifting support.
Preferably, baffle hollow out on transverse slat radial motion track is arranged on the left of reel；Transverse slat left end is kept off across left side
Displacement sensor is mounted on the specific location for being used to detect transverse slat on the baffle of left side by plate setting.
Preferably, baffle and right-hand apron outer end are symmetrically arranged with mobile holder on the left of reel, it is arranged on each baffle
Two mobile holders；Two mobile holder one end on each baffle are hinged at the eccentric position of baffle, and the other end is connected with
Traveling wheel；Mobile holder middle position is provided with interstitial hole, and accordingly, setting is there are four threaded hole and in certain on each baffle
Angular displacement；When twisted and released of the cable, each mobile holder passes through interstitial hole by bolt, threaded hole is fixed on it on baffle,
Traveling wheel is in the circular contour of baffle；When folding and unfolding end of volume (EOV), mobile holder is arranged and is protruded circular contour in splayed, with
Realize that reel preferably moves.
Further, spooling gear includes row's cable bracket, two-way lead screw, guide rod, row's cable idler wheel, row's cable motor；Arrange cable
Bracket is mounted on the base, on guide rod and two-way lead screw installation row's cable bracket, the axis and reel of guide rod and two-way lead screw
Axis is parallel, and according to the cable of different-diameter D, energy is enclosed in each layer of winding circle number N and each layer of winding one on reel
The cable length S enough stored, reel initial diameter are d, and the cable length S=π (d+ that can be stored is enclosed in each layer of winding one
), DN reel every revolution, row's cable motor will at the uniform velocity drive the skate idler wheel on two-way lead screw to move forwards D.Arrange cable selection of Motor
Stepless speed-change motor.In addition, different-diameter D and the cable winding on reel are enclosed corresponding reel under number N by experiment
Cable winding circle number when motor speed and completely volume is calculated and is stored in controller, is only needed when cable to be wound
Diameter D is inputted into human-computer interaction interface.
Further, counting device includes counting bracket, rotating wheel, rice counting wheel, counting encoder, metering wheel shaft, counts
Shaft coupling；Rotating wheel, rice counting wheel, counting encoder, metering wheel shaft, counting shaft coupling are installed in counting bracket upper end, metering
Wheel is mounted on metering wheel shaft, and metering wheel shaft is connected with counting encoder by counting shaft coupling, rotating wheel and metering wheel surface
Flare, pressing forms cable passage, and one layer of rubber layer is arranged to increase frictional force in rotating wheel and metering wheel surface, prevents
It skids between cable and rice counting wheel；Cable is drawn from cleaning device, and cable is wrapped in rice counting wheel one week, and the operation of cable can band
Dynamic rice counting wheel ceaselessly rotates, and then drives counting encoder rotation, and counting encoder several N that turn-take are identical as rice counting wheel,
In, metering wheel diameter is D, cable length H=N π D.
Further, the cleaning device include water tank, three pairs transmission to roller, two pairs of cleaning rollers, cleaning roll driving apparatus,
Water circulation system, cleaning roller surface are provided with water outlet spout and one layer of hairbrush, the inlet and outlet of water tank and water tank bottom surface difference
A pair of of transmission of setting transmits to roller, left side transmission to roller, bottom transmission to roller roller, i.e. right side；Wherein right side transmission to roller and
Bottom is transmitted to a pair of of cleaning roller is arranged between roller, and left side transmission transmits to a pair of of cleaning roller of setting between roller roller and bottom,
The setting of cleaning roller inner hollow, is connected by aqueduct with water supply device, and it is clear for controlling that solenoid valve is arranged in water guide canal path
Wash whether roller sprays water；When cleaning roll driving apparatus driving cleaning roller rotation, cleaning roller revolving speed is greater than the transmission speed of cable, because
This, cleaning roller realizes the brush cable in water spray, is preferably cleaned with realizing to cable；Water circulation system includes aqueduct, supplies water
Device, pump, water purifying tank, drainage arrangement, filtration system；Water after cleaning cable is emitted into water tank bottom, will accord with through filtration system
The water for closing cleaning requirement is discharged in water purifying tank, and the water in water purifying tank is extracted into water supply device by pumping, for recycling cleaning cable,
Impurity in filtration system is discharged by drainage arrangement.
Preferably, traction device includes upper pressure roller, lower compression roller, upper pressing roller holder, pushes roller support, traction electric machine, leads
Draw bracket；Pushing roller support includes two columns, two springs, two spring bases, bearings, wherein the side of towing bracket upper end
Face is horizontally arranged perforative groove, pushes roller support and is mounted on groove downside, upper pressure roller is mounted on the upside of groove
On face；Two columns are arranged on the downside of groove, and are symmetricly set on the left and right sides of lower compression roller, are equipped on the outside of column
Spring, spring upper end are withstood on spring base bottom surface, and two columns are nested in the pilot hole of the spring base bottom surface of upper end,
Spring base upper end is provided with bearing mounting hole, and the shaft end of lower compression roller, which is mounted in bearing, realizes rotation；Traction electric machine setting is being led
Draw on bracket and drives upper pressure roller rotation；Upper pressure roller and pushing roller surface flare, upper pressure roller and pushing roll press form electricity
Cable channel drives cable to travel forward under the driving of upper pressure roller.
Further, controller respectively with air-channel system, traction device, cleaning device, counting device, spooling gear, volume
Cylinder ontology, reel frame, display electrical connection, for controlling reel retractable volume and unloading volume.
Reel when needing to carry out retracting cable, is mounted on cylinder liter first by a kind of application method of cable reel installation
On descending branch frame, cable socket is fixed on cable socket gripping mechanism, and the input cable diameter on human-computer interaction interface is pressed and opened
Dynamic button, electromagnetic clutch are attracted, and reel motor drives spool turns, row's cable motor that will at the uniform velocity drive the skate on two-way lead screw
Idler wheel is back and forth run, counting device starts to the cleaning roller rotation on cable length measurement, cleaning device, conduit electromagnetic valve work
Start to supply water to cleaning roller, realizes that brush cable, traction device carry out cable to be pulled into cable reel installation in water spray；Meter
Counting apparatus encoder, the rotary speed data for arranging cable motor feed back to controller, and will calculate determining reel motor speed and reality
Reel motor speed compares, and when revolving speed is inconsistent, is adjusted, to guarantee that arranging cable speed, cable transmission speed, reel receives
The consistency of speed is rolled up, winding quality is improved.The water of water supply device is delivered to cleaning roller cavity by aqueduct by cleaning device,
Aqueduct solenoid valve is opened, and water spray movement is started, meanwhile, cleaning roll driving apparatus driving cleaning roller rotation, revolving speed is greater than cable
Transmission speed, therefore, cleaning roller realize the brush cable in water spray, are preferably cleaned with realizing to cable；Water after cleaning cable
It is emitted into water tank bottom, the water for meeting cleaning requirement is discharged in water purifying tank through filtration system, is taken out the water in water purifying tank by pumping
To water supply device, for recycling cleaning cable, the impurity in filtration system is discharged by drainage arrangement.
Cable winding circle number when reaching the full volume of controller record, reel motor and row cable motor stalls, electricity
Magnet clutch disconnects, counting device stops working, cleaning roller stops operating, conduit solenoid valve disconnects, traction device stops to electricity
Cable traction；Rotating machinery formula magnetic force component knob, right-hand apron and right side cylinder lifting support are attracted, on human-computer interaction interface
It presses and unloads volume, right side cylinder lifting support drives right-hand apron parallel along sliding rail under the driving of cylinder lifting support driving device
It is mobile, it realizes the separation between tube filler and right-hand apron, the cable wound is taken out.
Preferably, mobile holder is made traveling wheel in splayed setting when needing the mobile cable drum received and completely rolled up
Work.
Two sides cylinder lifting support makes the traveling wheel of reel drop to bottom under the driving of cylinder lifting support driving device
On seat, subsequent rotating machinery formula magnetic force component knob, right-hand apron is not attracted with right side cylinder lifting support, the lifting of left side cylinder
Bracket and right side cylinder lifting support are moved in parallel along sliding rail to both ends under the driving of cylinder lifting support driving device simultaneously,
The separation between left side baffle and left side cylinder lifting support, right-hand apron and right side cylinder lifting support is realized, thus cable
Reel is mobile by traveling wheel.
Compared with prior art, the present invention has the advantage that:
1) whole operation process, which does not need manually to transport coiled cable, can be realized the uniform accurate folding and unfolding of cable, reduce
Artificial waste；
2) the automatic cleaning for realizing cable when cable has a large amount of dirts using surface in the rainy day, therefore cleans cable
Wind afterwards not will cause other tools pollution be also beneficial to next time use when keep environment it is clean, be arranged water circulation system saving
The energy reduces waste；
3) it realizes that reel barrel dliameter is adjustable by pneumatic actuation transverse slat, conveniently unloads volume, while the cable capacity of adjustable reel；
4) pass through between both ends tube filler and baffle, selective clutch between baffle and cylinder lifting support, realize that cable unloads
Volume or cable are carried.
Detailed description of the invention
Fig. 1 is cable reel installation schematic diagram of the present invention；
Fig. 2 is the schematic diagram of spool body of the present invention and spooling gear；
Fig. 3 is traction device structural schematic diagram of the present invention；
Fig. 4 is cleaning device structural schematic diagram of the present invention；
Fig. 5 is mobile holder structural schematic diagram of the present invention.
Appended drawing reference is as follows:
Tube filler 1-1, spool shaft 1-2, baffle 1-3, displacement sensor 1-4, reel motor 1-5, electromagnetic clutch 1-6, machine
Tool formula magnetic force component 1-7, barrel dliameter regulating mechanism 7, air-channel system 1-8, cylinder lifting support 1-9, pedestal 1-10；Arrange cable bracket 2-
1, two-way lead screw 2-2, guide rod 2-3, row cable idler wheel 2-4；Counting bracket 3-1, rotating wheel 3-2, rice counting wheel 3-3, metering wheel shaft
3-4；Water tank 4-1, transmission are to roller 4-2, cleaning roller 4-3, water circle device 8；Upper pressure roller 5-1, lower compression roller 5-2, upper pressing roller holder
5-3, roller support 9, spring base 9-1, column 9-2, spring 9-3, towing bracket 5-4 are pushed；Cylindrical guide groove 7-1, piston 7-
2, sealing ring, support frame 7-3, airflow channel 7-4, transverse slat 7-5, rotary joint 7-6；Interstitial hole 10-1, traveling wheel 10-2；Water guide
Pipe 8-1, water supply device 8-2, pump 8-3, water purifying tank 8-4, drainage arrangement 8-5, filtration system 8-6.
Specific embodiment
Specific embodiments of the present invention will be described in detail with reference to the accompanying drawing.
Referring in Fig. 1,2, a kind of cable reel installation, including spool body, spooling gear, counting device, cleaning device,
Traction device, controller, human-computer interaction interface (not shown)；Wherein spool body includes tube filler 1-1, spool shaft 1-2, gear
Plate 1-3, displacement sensor 1-4, reel motor 1-5, reel encoder (not shown), electromagnetic clutch 1-6, mechanical magnetic
Power component 1-7, barrel dliameter regulating mechanism 7, air-channel system 1-8, cylinder lifting support 1-9, cylinder lifting support driving device are (in figure
Be not shown), pedestal 1-10；Spooling gear includes row cable bracket 2-1, two-way lead screw 2-2, guide rod 2-3, row cable idler wheel 2-4, row
Cable motor (not shown)；Counting device include counting bracket, rotating wheel, rice counting wheel, counting encoder (not shown),
Metering wheel shaft counts shaft coupling (not shown)；Referring in Fig. 3, cleaning device includes water tank 4-1, three pairs of transmission to roller 4-
2, two couples of cleaning roller 4-3, cleaning roll driving apparatus (not shown), water circle device 8；Traction device include upper pressure roller 5-1,
Lower compression roller 5-2, upper pressing roller holder 5-3, roller support 9, traction electric machine (not shown), towing bracket 5-4 are pushed；Controller point
It is not electrically connected with air-channel system 1-8, traction device, cleaning device, counting device, spooling gear, spool body, human-computer interaction interface
It connects.
Further, spool body includes tube filler 1-1, spool shaft 1-2, baffle 1-3, displacement sensor 1-4, reel motor
1-5, reel encoder, electromagnetic clutch 1-6, mechanical magnetic force component 1-7, barrel dliameter regulating mechanism 7, air-channel system 1-8, cylinder
Lifting support 1-9, cylinder lifting support driving device, pedestal 1-10；Tube filler 1-1 is set on spool shaft 1-2, left side baffle 1-
3 are fixedly mounted on the left end tube filler 1-1, and the one end right-hand apron 1-3 passes through the convex groove structure matched with the tube filler 1-1 in left side
Engaging, the right-hand apron 1-3 other end are connected by mechanical magnetic force component 1-7 with the medial surface of right side cylinder lifting support 1-9,
Knob is set on mechanical magnetic force component 1-7, rotation knob can realize right-hand apron 1-3 and right side cylinder lifting support 1-9 it
Between be attracted/be not attracted；The sliding rail parallel with the direction spool shaft 1-2, left side cylinder lifting support, right side cylinder are set on pedestal 1-10
Body lifting support 1-9 is moved back and forth under the driving of cylinder lifting support driving device along sliding rail in parallel, to realize tube filler 1-1
Separation between baffle 1-3 or between baffle 1-3 and cylinder lifting support 1-9/engage, the cable for facilitating taking-up to wind
Or carry cable；Two sides cylinder lifting support 1-9 realizes the liter of reel also under the driving of cylinder lifting support driving device
Drop；Spool shaft 1-2 passes through right side cylinder lifting support 1-9 and is connected by electromagnetic clutch 1-6 with reel motor 1-5, reel electricity
The shaft end of machine 1-5 is equipped with reel encoder, for acquiring the rotation angle and revolving speed of reel.
Barrel dliameter regulating mechanism 7 includes cylindrical guide groove 7-1, piston 7-2, sealing ring, support frame 7-3, airflow channel 7-
4, transverse slat 7-5, rotary joint 7-6；The cylindrical surface of tube filler 1-1 has been arranged radially cylindrical guide groove 7-1, and four rows are cylindrical
Guide groove 7-1 is along the circumferential direction uniformly distributed；Tube filler 1-1 is internally provided with the airflow channel 7-4 communicated with cylinder guide groove 7-1,
Airflow channel 7-4 is connected by rotary joint 7-6 with gas source on the left of tube filler 1-1；Being provided in cylindrical guide groove 7-1 can phase
Piston 7-2 to sliding and the sealing ring with piston 7-2 cooperating, the upper end piston 7-2 are fixedly connected with support frame 7-3,
The upper end support frame 7-3 is fixedly connected with transverse slat 7-5；The orientation of every row's cylinder guide groove 7-1 is axially parallel with reel, and
Including two cylindrical guide groove 7-1, the both ends of tube filler 1-1 are separately positioned on, by airflow channel 7-4 air-breathing or pumping
Gas makes cylindrical guide groove 7-4 form negative pressure cavity or positive pressure chamber, to complete the reciprocal driving to transverse slat 7-5, and then changes
The barrel dliameter of reel；Link position on the inside of baffle 1-3 is provided with cable socket gripping mechanism on transverse slat 7-5.
Preferably, right-hand apron 1-3, right side cylinder lifting support 1-9 are magnetizer, mechanical magnetic force component 1-7
It is made by non-magnetic copper sheet, there is a rotatable magnet in inside, and when magnet rotates to middle position, the magnetic line of force exists respectively
When forming closure in right-hand apron 1-3 and right side cylinder lifting support 1-9, baffle 1-3 is not inhaled with right side cylinder lifting support 1-9
It closes；After being rotated by 90 °, the pole NS is respectively toward to right-hand apron 1-3 and right side cylinder lifting support 1-9, at this time from N pole to right side
Baffle 1-3, right side cylinder lifting support 1-9, then the pole S is arrived, magnetic line of force closure is formed, right-hand apron 1-3 and right side cylinder are gone up and down
Bracket 1-9 is firmly attracted.
Preferably, baffle 1-3 hollow out on transverse slat 7-5 radial motion track is arranged on the left of reel；Transverse slat 7-5 is worn left end
Left side baffle 1-3 setting is crossed, displacement sensor 1-4 is mounted on to the specific position for being used to detect transverse slat 7-5 on the baffle 1-3 of left side
It sets.
Preferably, baffle and the outer end right-hand apron 1-3 are symmetrically arranged with mobile holder on the left of reel, set on each baffle
Set two mobile holders；Two mobile holder one end on each baffle 1-3 are hinged at the eccentric position of baffle, and the other end connects
It is connected to traveling wheel 10-2；Mobile holder middle position is provided with interstitial hole 10-1, accordingly, is provided with four on each baffle 1-3
A threaded hole is simultaneously arranged at an angle；When twisted and released of the cable, each mobile holder passes through interstitial hole 10-1, screw thread by bolt
Hole is fixed on it on baffle 1-3, and traveling wheel 10-2 is in the circular contour of baffle 1-3；When folding and unfolding end of volume (EOV), by mobile holder
It is arranged and protrudes circular contour, in splayed to realize that reel preferably moves.
Further, spooling gear includes row cable bracket 2-1, two-way lead screw 2-2, guide rod 2-3, row cable idler wheel 2-4, row
Cable motor；Row cable bracket 2-1 is mounted on pedestal 1-10, and guide rod 2-3 and two-way lead screw 2-2 are mounted on row cable bracket 2-1,
The axis of guide rod 2-3 and two-way lead screw 2-2 are parallel with spool axis, according to the cable of different-diameter D on reel each layer
Winding circle number N and each layer of winding one enclose the cable length S that can store, reel initial diameter is d, each layer
The cable length S=π (d+DN) that one circle of winding can store, reel every revolution, row's cable motor will at the uniform velocity drive two-way lead screw
On skate idler wheel move forwards D.Arrange cable selection of Motor stepless speed-change motor.In addition, by experiment by different-diameter D and
Cable winding circle number in corresponding reel motor speed under number N is enclosed in the cable winding on reel and completely volume calculates
And be stored in controller, only diameter D need to be inputted human-computer interaction interface when cable to be wound.
Further, counting device includes counting bracket 3-1, rotating wheel 3-2, rice counting wheel 3-3, counting encoder, metering
Wheel shaft 3-4, shaft coupling is counted；Rotating wheel 3-2, rice counting wheel 3-3, counting encoder, metering wheel shaft 3-4, counting shaft coupling are pacified
Mounted in the upper end counting bracket 3-1, rice counting wheel 3-3 is mounted on metering wheel shaft 3-4, and metering wheel shaft 3-4 passes through with counting encoder
It counts shaft coupling to be connected, rotating wheel 3-2 and the surface rice counting wheel 3-3 flare, pressing form cable passage, and rotating wheel 3-2
One layer of rubber layer is set to increase frictional force with the surface rice counting wheel 3-3, prevents from skidding between cable and rice counting wheel 3-3；Cable from
Cleaning device is drawn, and cable is wrapped in rice counting wheel 3-3 mono- week, the operation of cable will drive rice counting wheel and ceaselessly rotate, in turn
Counting encoder rotation being driven, counting encoder several N that turn-take are identical as rice counting wheel 3-3, wherein rice counting wheel 3-3 diameter is D,
Cable length H=N π D.
Further, the cleaning device includes water tank 4-1, three pairs of transmission to roller 4-2, two pairs of cleaning roller 4-3, cleaning rollers
Driving device, water circulation system 8, the surface cleaning roller 4-3 are provided with water outlet spout and one layer of hairbrush, the import of water tank 4-1 and go out
A pair of of transmission is respectively set to roller 4-2 in mouth and the bottom surface water tank 4-1, i.e. right side is transmitted to roller, left side transmission to roller, bottom transmission pair
Roller；Wherein right side transmission transmits roller and bottom transmission to a pair of of cleaning roller 4-3, left side transmission are arranged between roller to roller and bottom
To a pair of of cleaning roller 4-3 is arranged between roller, the setting of cleaning roller 4-3 inner hollow passes through aqueduct 8-1 and water supply device 8-2 phase
Even, setting solenoid valve is used to control whether cleaning roller 4-3 sprays water on the path aqueduct 8-1；When cleaning roll driving apparatus driving is clear
When washing roller rotation, cleaning roller 4-3 revolving speed is greater than the transmission speed of cable, and therefore, cleaning roller 4-3 realizes the brush cable in water spray,
Cable is preferably cleaned with realizing；Water circulation system 8 include aqueduct 8-1, water supply device 8-2, pump 8-3, water purifying tank 8-4,
Drainage arrangement 8-5, filtration system 8-6；Water after cleaning cable is emitted into the bottom water tank 4-1, will meet clearly through filtration system 8-6
The water for washing requirement is discharged in water purifying tank 8-4, the water in water purifying tank is extracted into water supply device 8-2 by pump 8-3, for recycling cleaning
Cable, the impurity in filtration system are discharged by drainage arrangement 8-5.
Preferably, traction device includes upper pressure roller 5-1, lower compression roller 5-2, upper pressing roller holder 5-3, pushes roller support 9, leads
Draw motor, towing bracket 5-4；Pushing roller support 9 includes that there are two column 9-2, two spring 9-3, two spring base 9-1, axis
It holds；Wherein the side horizontal direction of the upper end towing bracket 5-4 is provided with perforative groove, pushes roller support 9 and is mounted under groove
On side, upper pressure roller 5-1 is mounted on groove upper side, and two column 9-2 are arranged on the downside of groove, and are symmetrical arranged
It is equipped with spring 9-3 on the outside of the left and right sides of lower compression roller 5-2, column 9-2, the upper end spring 9-3 withstands on the bottom surface spring base 9-1
On, and two column 9-2 are nested in the pilot hole of the bottom surface spring base 9-1 of upper end, and the upper end spring base 9-1 is equipped with bearing
Mounting hole, the shaft end of lower compression roller 5-2, which is mounted in bearing, realizes rotation；Traction electric machine is arranged on towing bracket 5-4 and drives
Upper pressure roller 5-1 rotation；Upper pressure roller 5-1 and the surface lower compression roller 5-2 flare, upper pressure roller 5-1 and lower compression roller 5-2 press to form electricity
Cable channel drives cable to travel forward under the driving of upper pressure roller 5-1.
Further, controller respectively with air-channel system, traction device, cleaning device, counting device, spooling gear, volume
Cylinder ontology, human-computer interaction interface electrical connection, for controlling reel retractable volume and unloading volume.
Reel when needing to carry out retracting cable, is mounted on cylinder liter first by a kind of application method of cable reel installation
On descending branch frame, cable socket is fixed on cable socket gripping mechanism, and input cable diameter D, is pressed on human-computer interaction interface
Start button, electromagnetic clutch are attracted, and reel motor drives spool turns, arranges the skate idler wheel on the two-way lead screw of cable motor driven
Reciprocal operation, counting device start to start the cleaning roller rotation on cable length measurement, cleaning device, conduit electromagnetic valve work
It supplies water to cleaning roller, realizes that brush cable, traction device carry out cable to be pulled into cable reel installation in water spray；It counts and compiles
Code device, the rotary speed data for arranging cable motor feed back to controller, and will calculate determining reel motor speed and practical reel motor
Revolving speed compares, and when revolving speed is inconsistent, is adjusted, to guarantee to arrange cable speed, cable transmission speed, reel rolling speed
Consistency improves winding quality.The water of water supply device is delivered to cleaning roller cavity, aqueduct electricity by aqueduct by cleaning device
Magnet valve is opened, and water spray movement is started, meanwhile, cleaning roll driving apparatus driving cleaning roller rotation, revolving speed is greater than the transmission speed of cable,
Therefore, cleaning roller realizes the brush cable in water spray, is preferably cleaned with realizing to cable；Water after cleaning cable is emitted into water tank
The water for meeting cleaning requirement is discharged in water purifying tank through filtration system, the water in water purifying tank is extracted into water supply device by pumping by bottom,
Cable is cleaned for recycling, the impurity in filtration system is discharged by drainage arrangement.
Cable winding circle number when reaching the full volume of controller record, reel motor and row cable motor stalls, electricity
Magnet clutch disconnects, counting device stops working, cleaning roller stops operating, conduit solenoid valve disconnects, traction device stops to electricity
Cable traction；Rotating machinery formula magnetic force component knob, right-hand apron and right side cylinder lifting support are attracted, on human-computer interaction interface
It presses and unloads volume, right side cylinder lifting support drives right-hand apron parallel along sliding rail under the driving of cylinder lifting support driving device
It is mobile, it realizes the separation between tube filler and right-hand apron, the cable wound is taken out.
Preferably, mobile holder is made traveling wheel in splayed setting when needing the mobile cable drum received and completely rolled up
Work.
Two sides cylinder lifting support makes the traveling wheel of reel drop to bottom under the driving of cylinder lifting support driving device
On seat, subsequent rotating machinery formula magnetic force component knob, right-hand apron is not attracted with right side cylinder lifting support, the lifting of left side cylinder
Bracket and right side cylinder lifting support are moved in parallel along sliding rail to both ends under the driving of cylinder lifting support driving device simultaneously,
The separation between left side baffle and left side cylinder lifting support, right-hand apron and right side cylinder lifting support is realized, thus cable
Reel is mobile by traveling wheel.
Although the present invention has been disclosed in the preferred embodiments as above, present invention is not limited to this.Any art technology
Personnel can make various changes or modifications, therefore protection scope of the present invention is answered without departing from the spirit and scope of the present invention
When being defined by the scope defined by the claims..
Claims (9)
1. a kind of cable reel installation, including spool body, spooling gear, counting device, cleaning device, traction device, control
Device, human-computer interaction interface, which is characterized in that spool body include tube filler, spool shaft, baffle, displacement sensor, reel motor,
Reel encoder, electromagnetic clutch, barrel dliameter regulating mechanism, air-channel system, cylinder lifting support, cylinder lifting support driving dress
It sets, pedestal；Tube filler is set in spool shaft, and left side baffle is fixedly mounted on tube filler left end, the cylinder of right-hand apron one end and left side
Core passes through the convex groove structure engaging matched, and the right-hand apron other end is gone up and down by mechanical magnetic force component and right side cylinder
The medial surface of bracket is connected, and knob is arranged on mechanical magnetic force component, and rotation knob can realize right-hand apron and right side cylinder liter
It is attracted/is not attracted between descending branch frame；The sliding rail parallel with reel axis direction, left side cylinder lifting support, right side are set on pedestal
Cylinder lifting support moves back and forth under the driving of cylinder lifting support driving device along sliding rail in parallel, to realize tube filler and gear
Perhaps the separation between baffle and cylinder lifting support/the engage cable for facilitating taking-up to wind or cable is carried between plate；
Two sides cylinder lifting support realizes the lifting of reel also under the driving of cylinder lifting support driving device；Spool shaft passes through right side
Cylinder lifting support is connected by electromagnetic clutch with reel motor, and the shaft end of reel motor is equipped with reel encoder, is used for
Acquire the rotation angle and revolving speed of reel；
Barrel dliameter regulating mechanism includes cylindrical guide groove, piston, sealing ring, support frame, airflow channel, transverse slat, rotary joint；Cylinder
The cylindrical surface of core has been arranged radially cylindrical guide groove, and four row's cylinder guide grooves are along the circumferential direction uniformly distributed；Inside tube filler
It is provided with the airflow channel communicated with cylindrical guide groove, airflow channel is connected by rotary joint with gas source on the left of tube filler；
The piston that can be slided relatively and the sealing ring with piston cooperating, piston upper end and support are provided in cylindrical guide groove
Frame is fixedly connected, and support frame upper end is fixedly connected with transverse slat；The orientation of every row's cylinder guide groove is axially parallel with reel,
And including two cylindrical guide grooves, the both ends of tube filler are separately positioned on, by making cylinder to airflow channel air-breathing or pumping
Shape guide groove forms negative pressure cavity or positive pressure chamber, to complete the reciprocal driving to transverse slat, and then changes the barrel dliameter of reel；Transverse slat
Link position is provided with cable socket gripping mechanism on the inside of upper and baffle.
2. a kind of cable reel installation according to claim 1, which is characterized in that the right-hand apron, right side cylinder
Body lifting support is magnetizer, and mechanical magnetic force component is made by non-magnetic copper sheet, and there is a rotatable magnetic in inside
Body, when magnet rotates to middle position, and the magnetic line of force forms closure in right-hand apron and right side cylinder lifting support respectively, gear
Plate is not attracted with right side cylinder lifting support；After being rotated by 90 °, the pole NS is respectively toward to right-hand apron and right side cylinder lifting branch
Frame at this time from N pole to right-hand apron, the cylinder lifting support of right side, then arrives the pole S, forms magnetic line of force closure, right-hand apron and right side
Cylinder lifting support is firmly attracted.
3. a kind of cable reel installation according to claim 1 or 2, which is characterized in that the spooling gear includes row's cable
Bracket, two-way lead screw, guide rod, skate idler wheel, row's cable motor；Row's cable bracket is mounted on reel frame, guide rod and two-way
Lead screw is mounted on the base, and the axis of guide rod and two-way lead screw is parallel with spool axis, and the cable according to different-diameter D is being rolled up
The cable length S that can be stored is enclosed in each layer of winding circle number N and each layer of winding one on cylinder, and reel initial diameter is
The cable length S=π (d+DN) that can be stored, reel every revolution are enclosed in d, each layer of winding one, and row's cable motor will at the uniform velocity drive
The skate idler wheel moved on two-way lead screw moves forwards D；Different-diameter D and the cable on reel are wound into circle by testing
Corresponding reel motor speed and cable winding circle number when completely rolling up are calculated and are stored in controller under number N, when wanting
Only diameter D need to be inputted human-computer interaction interface when winding cable.
4. a kind of cable reel installation according to claim 3, which is characterized in that the counting device includes counting branch
Frame, rotating wheel, rice counting wheel, counting encoder, metering wheel shaft, shaft coupling；Rotating wheel, rice counting wheel, encoder, metering wheel shaft, connection
Axis device is installed in counting bracket upper end, and rice counting wheel is mounted on metering wheel shaft, and metering wheel shaft passes through shaft coupling phase with encoder
Even, rotating wheel and metering wheel surface flare, pressing forms cable passage, and one layer of rubber is arranged in rotating wheel and metering wheel surface
Glue-line prevents from skidding between cable and rice counting wheel to increase frictional force；Cable is drawn from cleaning device, and cable is wrapped in metering
Wheel one week, the operation of cable will drive rice counting wheel and ceaselessly rotate, so drive encoder rotation, encoder turn-take several N and
Rice counting wheel is identical, wherein metering wheel diameter is D, cable length H=N π D.
5. a kind of cable reel installation according to claim 4, which is characterized in that the cleaning device includes water tank, three
To transmission to roller, two pairs of cleaning rollers, cleaning roll driving apparatus, water circulation system, cleaning roller surface, which is provided with, is discharged spout and one
A pair of of transmission is respectively set to roller in layer hairbrush, the inlet and outlet of water tank and water tank bottom surface, i.e. right side transmission transmits roller, left side
To roller, bottom transmission to roller；Wherein right side transmission is to roller and bottom transmission to a pair of of cleaning roller of setting between roller, left side transmission pair
Roller and bottom transmission pass through aqueduct and water supply device phase to a pair of of cleaning roller, the setting of cleaning roller inner hollow are arranged between roller
Even, setting solenoid valve is used to control whether cleaning roller sprays water in water guide canal path；When cleaning roll driving apparatus driving cleaning roller turns
When dynamic, cleaning roller revolving speed is greater than the transmission speed of cable, and cleaning roller realizes the brush cable in water spray, better to cable to realize
Cleaning；Water circulation system includes aqueduct, water purifying tank, filtration system, pump, drainage arrangement；Water after cleaning cable is emitted into water
The water for meeting cleaning requirement is discharged in water purifying tank by bottom portion through filtration system, and the water in water purifying tank is extracted into water supply dress by pumping
It sets, for recycling cleaning cable, the impurity in filtration system is discharged by drainage arrangement.
6. a kind of cable reel installation according to claim 5, which is characterized in that the traction device include upper pressure roller,
Lower compression roller, pushes roller support, spring base, column, spring, traction electric machine, towing bracket at upper pressing roller holder；Wherein towing bracket
The side horizontal direction of upper end is provided with perforative groove, pushes roller support and is mounted on groove downside, upper pressure roller is mounted on
On groove upper side, pushing roller support includes two columns, two springs, two spring bases, bearings；Two column settings exist
On the downside of groove, and it is symmetricly set on the left and right sides of lower compression roller, is equipped with spring on the outside of column, spring upper end withstands on bullet
On spring abutment bottom surface, and two columns are nested in the pilot hole of the spring base bottom surface of upper end, and spring base upper end is provided with axis
Mounting hole is held, the shaft end of lower compression roller, which is mounted in bearing, realizes rotation；Traction electric machine is arranged on towing bracket and presses on driving
Roller rotation；Upper pressure roller and pushing roller surface flare, upper pressure roller and pushing roll press form cable passage, in the drive of upper pressure roller
Dynamic lower driving cable travels forward.
7. a kind of application method of cable reel installation according to claim 1-6, which is characterized in that work as progress
When furling cable, reel is mounted on cylinder lifting support first, cable socket is fixed on cable socket gripping mechanism,
Input cable diameter on human-computer interaction interface presses start button, and electromagnetic clutch is attracted, reel motor drive spool turns,
Row's cable motor back and forth runs the skate idler wheel at the uniform velocity driven on two-way lead screw, counting device starts to cable length measurement, clearly
Cleaning roller rotation on clean device, conduit electromagnetic valve work start to supply water to cleaning roller, realize brush cable, traction dress in water spray
It sets and cable is carried out to be pulled into cable reel installation；Counting device encoder, the rotary speed data for arranging cable motor feed back to control
Device, and will calculate determining reel motor speed with practical reel motor speed compared with is adjusted, guarantor when revolving speed is inconsistent
Card row cable speed, cable transmission speed, the consistency of reel rolling speed；The water of water supply device is passed through aqueduct by cleaning device
It is delivered to cleaning roller cavity, aqueduct solenoid valve is opened, and water spray movement is started, and cleaning roll driving apparatus driving cleaning roller rotation turns
Speed is greater than the transmission speed of cable, and cleaning roller is realized the brush cable in water spray, preferably cleaned with realizing to cable；Clean cable
Water afterwards is emitted into water tank bottom, and the water for meeting cleaning requirement is discharged in water purifying tank through filtration system, will be in water purifying tank by pumping
Water be extracted into water supply device, for recycling cleaning cable, the impurity in filtration system is by drainage arrangement discharge；It is controlled when reaching
Cable winding circle number when the full volume of device record processed, reel motor and row's cable motor stalls, electromagnetic clutch are disconnected, are counted
Device stops working, cleaning roller stops operating, conduit solenoid valve disconnects, traction device stops to cable pulling.
8. the application method of cable reel installation according to claim 7, which is characterized in that when needing to remove coiled electricity
When cable, rotating machinery formula magnetic force component knob, right-hand apron and right side cylinder lifting support are attracted, and are pressed on human-computer interaction interface
Under unload volume, right side cylinder lifting support drives right-hand apron to move in parallel along sliding rail under the driving of cylinder lifting support driving device
It is dynamic, it realizes the separation between tube filler and right-hand apron, the cable wound is taken out.
9. the application method of cable reel installation according to claim 8, which is characterized in that when needs carry what receipts were completely rolled up
When cable drum, traveling wheel is set to work in splayed setting mobile holder, two sides cylinder lifting support is in cylinder lifting support
Drop to the traveling wheel of reel on pedestal, subsequent rotating machinery formula magnetic force component knob, right side gear
Plate is not attracted with right side cylinder lifting support, and left side cylinder lifting support and right side cylinder lifting support go up and down branch in cylinder simultaneously
It is moved in parallel along sliding rail to both ends under the driving of frame driving device, realizes that left side baffle and left side cylinder lifting support, right side are kept off
Separation between plate and right side cylinder lifting support, so that cable drum is mobile by traveling wheel.
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