CN108282995A - A kind of the high-performance SMT paster machine flyings camera and method of the far and near camera lens of setting - Google Patents
A kind of the high-performance SMT paster machine flyings camera and method of the far and near camera lens of setting Download PDFInfo
- Publication number
- CN108282995A CN108282995A CN201810114188.0A CN201810114188A CN108282995A CN 108282995 A CN108282995 A CN 108282995A CN 201810114188 A CN201810114188 A CN 201810114188A CN 108282995 A CN108282995 A CN 108282995A
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- sensor
- camera
- flight camera
- camera lens
- flight
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Studio Devices (AREA)
- Supply And Installment Of Electrical Components (AREA)
Abstract
The invention discloses a kind of high-performance SMT paster machine flying cameras of the far and near camera lens of setting, including power panel, master control borad and sensor board, it is characterised in that：The power panel and master control borad connection, the quantity of the sensor board is two pieces or more, each sensor board with master control borad connection, it is both provided with sensor on every piece of sensor board, there are one camera lens for the corresponding installations of each sensor, while also disclosing that the concrete structure and application method of the flight camera.Present invention innovation uses the solution that a FPGA adds more than two sensor, and camera lens are correspondingly arranged at each sensor（Tight shot）, the problem of each Sensor switched by the IO of FPGA, and switch speed can reach up to us grade, efficiently solve in chip mounter positioning mounts, and standard camera cannot be switched fast the size for checking electronic component simultaneously.
Description
Technical field
The present invention relates to a kind of photographing camera of chip mounter, the high-performance of especially a kind of far and near camera lens of setting
SMT paster machine flyings camera and method.
Background technology
The operation principle of standard camera is to realize amplification using the field angle of camera lens and the different of eye-distance and reduce object
Picture size.High speed positioning attachment and IC size ranges are carried out in chip mounter（Artificial boundary, each size range cover different productions
Product specification）In different practices, also there are corresponding requirements for the effect of taking pictures of flight camera.The tight shot of existing standard camera
Above-mentioned function cannot be realized well, cannot meet wanting for high speed attachment because of high cost, switching is slow if using zoom lens
It asks.
Invention content
In view of the deficiencies of the prior art, the present invention provides a kind of high-performance SMT chip mounters of the far and near camera lens of setting
Flight camera can meet chip mounter and carry out the mounted requirement of high speed positioning, and the range for being applicable in IC reaches 01005-20*25mm,
The control method of the flight camera is also described simultaneously.
The technical scheme is that：A kind of high-performance SMT paster machine flying cameras of the far and near camera lens of setting, including
Power panel, master control borad and sensor board, it is characterised in that：The power panel and master control borad connection, the sensor board
Quantity is two pieces or more, and each sensor board with master control borad connection, is both provided with sensor on every piece of sensor board, each
There are one camera lens for the corresponding installations of sensor.
The camera lens are tight shot, and the patch suction nozzle of the chip mounter is multiple, and flight camera is a set of, flight
Camera is mounted in the translational motion mechanism of placement head bottom.
Further, the flight camera includes the flight camera frame being assembled into one by two sections, the flight camera
Body frame is mounted on flight phase machine bottom board, and flight camera frame top surface is sequentially installed with phase drive end unit cover board, flight from back to front
Camera upper cover plate B and flight camera upper cover plate A, flight camera frame leading portion are sensor, flight camera, flight camera
Sensor end faces are equipped with flight camera front shroud, and the refraction of flight camera is equipped on the inclined-plane that flight camera is sensor
Mirror is sequentially installed with outer ring light diffusing board, outer ring light source shelf, camera lens and network on flight camera sensor seats from front to back
Camera adjustments seat is wherein equipped with several light sources on the light source shelf of outer ring, there are two and sensor, flight cameras for camera lens
Upper is in front and back setting, and sensor rear portions of flight camera are equipped with sensor board, sensor, flight phase are equipped on sensor board
Owner's frame back segment is equipped with the master control borad with sensor board connection, is provided on master control borad and the cable with external connection.
The outer ring light diffusing board is provided with the rectangular window for being penetrated through flight camera refracting telescope light, outer ring light source shelf
Position is mounted on the light source with LED and penetrates plate up and down, and the light source is penetrated the light that plate inclination is installed and light source is penetrated on plate and passed through
Outer ring light diffusing board realizes the illumination to patch suction nozzle absorptive element.
As further embodiment of the present invention, between the camera lens are set as fixed in network cameras adjustment seat
Away from the flight camera frame back segment top is equipped with flight camera winding displacement holder and camera winding displacement clamping plate A and the phase tail
It is provided on portion's cover board for connecting up the adapter bracket compressed, the flight camera frame back segment side is provided with network pressed seat
And the triggering connector with master control borad connection.
A kind of control method of the high-performance SMT paster machine flying cameras of the far and near camera lens of setting, which is characterized in that packet
Include following steps：
1）Pre-enter or confirm the size range of element to be processed in host computer, patch head controller is according to the ruler of element
Very little range matches applicable sensor and camera lens；
2）Mark cameras are moved to the Mark points position of pcb board, pcb board is accurately positioned, while calculating patch suction
The predetermined mounting position of head（X, Y）, then control chip mounter placement head to material station direction move, this in the process flight camera
It is synchronous to be moved horizontally to the other end from placement head one end；
3）It moves to material station bak stay suction nozzle and drops to designated position, open vacuum suction electronic component to be mounted, draw
Safe altitude is risen to after the completion, and the placement head for controlling chip mounter is moved from material station to pcb board mounting position；
4）Flight camera is moved horizontally and is taken pictures by setting pattern in motion process, while transferring data to calculating
Machine calculates X, Y deviation and angular deviation by computer；
5）Before patch suction nozzle moves to pcb board mounting position, the deviation of element, which calculates, to be completed and corrects predetermined mounting position（X,
Y）To practical mounting position（X', Y'）, first R corrects angular deviation to rotation, then controls after patch suction nozzle falls into place, and closes
Vacuum, which is opened, blows, and safe altitude is risen to after the completion of attachment；
6）Confirm whether current attachment is completed, then return to step 2 if completion）It is recycled.
The step 1）In, two sensor are all made of the image resolution ratio of 640*480, when the size of element to be processed exists
Within the scope of 01005-10*10 mm, using with reflecting optics apart from shorter camera lens, to promote image-capturing resolution, when to be added
The size of work element in 10*10 mm -20*25mm ranges, using with reflecting optics apart from longer camera lens.
The step 4）In, the patch suction nozzle of chip mounter is multiple, and flight camera is a set of, and flight camera is mounted on patch
In the translational motion mechanism of head bottom, flight camera moves horizontally and is triggered when passing through each patch suction nozzle and clapped
According to the element below patch suction nozzle is exposed to light on camera lens by reflecting optics, and is imaged on a sensor.
Beneficial effects of the present invention are：That used due to the standard camera of market is a sensor, present invention innovation
The solution that a FPGA adds more than two sensor is used, camera lens are correspondingly arranged at each sensor（It is fixed
Zoom lens）, by the IO switchings of FPGA, switch speed can reach up to us grades each Sensor, and can be identified with a Sensor
From the size of 01005-10*10mm, the size of another identification 10*10 mm -20*25mm, thus effectively solve in chip mounter
In positioning attachment, the problem of standard camera cannot be switched fast the size for checking electronic component simultaneously.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the imaging schematic diagram of the present invention；
Fig. 3 is the installation status diagram of the present invention；
Fig. 4 is the stereogram of the present invention；
In figure, 100- master control borads, 200-sensor, 300- camera lenses, 400- elements, 500- patch suction nozzles, 600- reflecting optics；
1- flight camera frames, 2- flight phase machine bottom boards, 3- phase drive end unit cover boards, 4- flight camera upper cover plate B, 5- flight cameras
Front shroud, sensor, 6- flight cameras, 7- flight camera refracting telescopes, 8-outer ring light diffusing boards, the outer rings 9- light source shelf, 10- nets
Network camera adjustments seat, 11- flight camera winding displacement holders, 12- camera winding displacement clamping plate A, 13- adapter brackets, 14- network pressed seats,
15- triggers connector, 16- mounting plates, 17- splined shaft pedestals, 18- splined shafts, 19-Mark cameras, 20- flight cameras.
Specific implementation mode
The specific implementation mode of the present invention is described further below in conjunction with the accompanying drawings：
As depicted in figs. 1 and 2, the high-performance SMT paster machine flying cameras of the far and near camera lens of setting provided by the present invention, packet
Include power panel, master control borad（100）And sensor board, it is characterised in that：The power panel and master control borad（100）Connection, institute
State sensor board quantity be two pieces, two pieces of sensor boards respectively with master control borad（100）Connection, on every piece of sensor board
It is provided with sensor（200）, each sensor（200）There are one tight shots for corresponding installation（300）.
In some embodiments, the patch suction nozzle of the chip mounter（500）To be multiple, flight camera is a set of, flight phase
Machine is mounted in the translational motion mechanism of placement head bottom.
Further, as shown in figure 3, the flight camera（20）It is arranged in mounting plate（16）On the translation mechanism of bottom,
Mark cameras（19）It is arranged in mounting plate（16）Side, mounting plate（16）Front is equipped with splined shaft pedestal（17）, splined shaft base
Seat（17）Inside it is provided with the splined shaft that can be moved up and down（18）, splined shaft（18）Bottom is provided with patch suction nozzle.
Further, as shown in figure 4, the high-performance SMT chip mounters of the far and near camera lens of setting provided by the present invention fly
Row camera includes the flight camera frame being assembled into one by two sections（1）, the flight camera frame（1）Mounted on flight phase
Machine bottom board（2）On, flight camera frame（1）Top surface is sequentially installed with phase drive end unit cover board from back to front（3）, flight camera upper cover
Plate B（4）With flight camera upper cover plate A, flight camera frame（1）Leading portion is sensor, flight camera（6）, flight camera
Sensor（6）End face is equipped with flight camera front shroud（5）, sensor, flight camera（6）Inclined-plane on flight is installed
Camera refracting telescope（7）, sensor, flight camera（6）On be sequentially installed with outer ring light diffusing board from front to back（8）, outer ring light source
Frame（9）, camera lens（Tight shot）With network cameras adjustment seat（10）, wherein outer ring light source shelf（9）On several light are installed
Source, there are two and sensor, flight cameras for camera lens（6）Upper is in front and back setting, sensor, flight camera（6）Rear portion
Sensor board is installed, sensor, flight camera frame are installed on sensor board（1）Back segment is equipped with and sensor board circuit
The master control borad of connection, is provided on master control borad and the cable with external connection.
The outer ring light diffusing board（8）It is provided with for through flight camera refracting telescope（7）The rectangular window that light penetrates, outer ring
Light source shelf（9）Position is mounted on the light source with LED and penetrates plate up and down, and the light source penetrates plate inclination installation and light source is penetrated on plate
Light through outer ring light diffusing board（8）Realize the illumination to patch suction nozzle absorptive element.
As further embodiment of the present invention, the camera lens are in network cameras adjustment seat（10）On be set as solid
Determining deviation, the flight camera frame（1）Flight camera winding displacement holder is installed at the top of back segment（11）With camera winding displacement clamping plate A
（12）With the phase drive end unit cover board（3）On be provided with for connect up compress adapter bracket（13）, the flight camera frame
（1）Back segment side is provided with network pressed seat（14）And the triggering connector with master control borad connection（15）.
As depicted in figs. 1 and 2, the high-performance SMT paster machine flying phases of the far and near camera lens of setting provided by the present invention
The control method of machine, which is characterized in that include the following steps：
1）Element to be processed is pre-entered or confirmed in host computer（400）Size range, patch head controller is according to member
Part（400）Size range, match applicable sensor（200）And tight shot（300）；
2）Mark cameras are moved to the Mark points position of pcb board, pcb board is accurately positioned, while calculating patch suction
Head（500）Predetermined mounting position（X, Y）, the placement head for then controlling chip mounter move to material station direction, winged during this
Row camera synchronizes from placement head one end and is moved horizontally to the other end；
3）Move to material station bak stay suction nozzle（500）Drop to designated position, open vacuum suction electronic component to be mounted,
Safe altitude is risen to after the completion of drawing, the placement head for controlling chip mounter is moved from material station to pcb board mounting position；
4）Flight camera is moved horizontally and is taken pictures by setting pattern in motion process（Single movement is completed to all patches
Suction nozzle（500）Upper element is taken pictures）, while computer is transferred data to, X, Y deviation and angular deviation are carried out by computer
Measuring and calculating；
5）In patch suction nozzle（500）Before moving to pcb board mounting position, the deviation of element, which calculates, completes and corrects predetermined attachment position
It sets（X, Y）To practical mounting position（X', Y'）, first R corrects angular deviation to rotation, then controls patch suction nozzle（500）Decline
After in place, closes vacuum and open air blowing, safe altitude is risen to after the completion of attachment；
6）Confirm whether current attachment is completed, then return to step 2 if completion）It is recycled.
The step 1）In, two sensor（200）It is all made of the image resolution ratio of 640*480（300000 pixels）, when waiting for
Machine component（400）Size 01005（It is 0.01 inch long, it is 0.005 inch wide）Within the scope of -10*10 mm, use and flight
Camera refracting telescope is apart from shorter tight shot（300）, to promote image-capturing resolution, when element to be processed（400）Size exist
In 10*10 mm -20*25mm ranges, use and flight camera refracting telescope are apart from longer tight shot（300）, institute can be promoted
Acquire the transmission speed of figure.
In some embodiments, the step 4）In, the patch suction nozzle of chip mounter（500）To be multiple, flight camera is one
Set, flight camera are mounted in the translational motion mechanism of placement head bottom, and flight camera moves horizontally and passes through each patch
It is triggered and takes pictures when piece suction nozzle, patch suction nozzle（500）The element of lower section passes through reflecting optics（600）Light is exposed into phase
On machine camera lens, and it is imaged on a sensor.
In the present embodiment, used camera resolution is 300,000 pixels, master control borad（100）PCB design use
It is a kind of Rigid Flex technique, the length of two flexible cords between master control borad and sensor board is respectively 20mm, 25mm, to
Realize the sensor and tight shot on sensor board（300）Distance adjust, two sensor（200）It is connected without extending.
The above embodiments and description only illustrate the principle of the present invention and most preferred embodiment, is not departing from this
Under the premise of spirit and range, various changes and improvements may be made to the invention, these changes and improvements both fall within requirement and protect
In the scope of the invention of shield.
Claims (8)
1. a kind of high-performance SMT paster machine flying cameras of the far and near camera lens of setting, including power panel, master control borad and sensor
Plate, it is characterised in that：The quantity of the power panel and master control borad connection, the sensor board is two pieces or more, each to sense
With master control borad connection, sensor is both provided on every piece of sensor board for device plate, and each sensor correspondences are equipped with one
A camera lens.
2. the high-performance SMT paster machine flying cameras of the far and near camera lens of setting according to claim 1, feature exist
In：The camera lens are tight shot, and the patch suction nozzle of the chip mounter is multiple, and flight camera is a set of, flight camera
In the translational motion mechanism of placement head bottom.
3. the high-performance SMT paster machine flying cameras of the far and near camera lens of setting according to claim 1, feature exist
In：The flight camera includes the flight camera frame being assembled into one by two sections, and the flight camera frame is mounted on flight
On phase machine bottom board, flight camera frame top surface is sequentially installed with phase drive end unit cover board, flight camera upper cover plate B and flies from back to front
Row camera upper cover plate A, flight camera frame leading portion are sensor, flight camera, and sensor end faces of flight camera are equipped with winged
Row camera front shroud, is equipped with flight camera refracting telescope on the inclined-plane that flight camera is sensor, on flight camera sensor seats
It is sequentially installed with outer ring light diffusing board, outer ring light source shelf, camera lens and network cameras adjustment seat, wherein outer ring light from front to back
Several light sources are installed, there are two camera lens and is in front and back setting, flight camera on flight camera sensor seats on the frame of source
Sensor rear portions are equipped with sensor board, and sensor is equipped on sensor board, and flight camera frame back segment is equipped with and passes
The master control borad of sensor plate connection, is provided on master control borad and the cable with external connection.
4. the high-performance SMT paster machine flying cameras of the far and near camera lens of setting according to claim 3, feature exist
In：The outer ring light diffusing board is provided with the rectangular window for being penetrated through flight camera refracting telescope light, above and below the light source shelf of outer ring
Left and right position is mounted on the light source with LED and penetrates plate, and the light source penetrates that plate tilts installation and light source penetrates light on plate through outer ring
Light diffusing board realizes the illumination to patch suction nozzle absorptive element.
5. the high-performance SMT paster machine flying cameras of the far and near camera lens of setting according to claim 3, feature exist
In：The camera lens are set as constant spacing in network cameras adjustment seat, are installed at the top of the flight camera frame back segment
Have and is provided on flight camera winding displacement holder and camera winding displacement clamping plate A and the phase drive end unit cover board for connecting up the connector compressed
Holder, the flight camera frame back segment side are provided with network pressed seat and the triggering connector with master control borad connection.
6. the high-performance SMT paster machine flying cameras of far and near camera lens are arranged according to claim 1-5 any one of them
Control method, which is characterized in that include the following steps：
1）Pre-enter or confirm the size range of element to be processed in host computer, patch head controller is according to the ruler of element
Very little range matches applicable sensor and camera lens；
2）Mark cameras are moved to the Mark points position of pcb board, pcb board is accurately positioned, while calculating patch suction
The predetermined mounting position of head（X, Y）, then control chip mounter placement head to material station direction move, this in the process flight camera
It is synchronous to be moved horizontally to the other end from placement head one end；
3）It moves to material station bak stay suction nozzle and drops to designated position, open vacuum suction electronic component to be mounted, draw
Safe altitude is risen to after the completion, and the placement head for controlling chip mounter is moved from material station to pcb board mounting position；
4）Flight camera is moved horizontally and is taken pictures by setting pattern in motion process, while transferring data to calculating
Machine calculates X, Y deviation and angular deviation by computer；
5）Before patch suction nozzle moves to pcb board mounting position, the deviation of element, which calculates, to be completed and corrects predetermined mounting position（X,
Y）To practical mounting position（X', Y'）, first R corrects angular deviation to rotation, then controls after patch suction nozzle falls into place, and closes
Vacuum, which is opened, blows, and safe altitude is risen to after the completion of attachment；
6）Confirm whether current attachment is completed, then return to step 2 if completion）It is recycled.
7. the control method of the high-performance SMT paster machine flying cameras of the far and near camera lens of setting according to claim 6,
It is characterized in that：The step 1）In, two sensor are all made of the image resolution ratio of 640*480, when the ruler of element to be processed
It is very little within the scope of 01005-10*10 mm, using with reflecting optics apart from shorter camera lens, to promote image-capturing resolution, when
The size of element to be processed in 10*10 mm -20*25mm ranges, using with reflecting optics apart from longer camera lens.
8. the control method of the high-performance SMT paster machine flying cameras of the far and near camera lens of setting according to claim 6,
It is characterized in that：The step 4）In, the patch suction nozzle of chip mounter is multiple, and flight camera is a set of, and flight camera is mounted on
In the translational motion mechanism of placement head bottom, flight camera moves horizontally and the progress that is triggered when passing through each patch suction nozzle
It takes pictures, the element below patch suction nozzle is exposed to light on camera lens by reflecting optics, and is carried out on a sensor
Picture.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810114188.0A CN108282995B (en) | 2018-02-05 | 2018-02-05 | High-performance SMT chip mounter flying camera with far and near camera lenses and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810114188.0A CN108282995B (en) | 2018-02-05 | 2018-02-05 | High-performance SMT chip mounter flying camera with far and near camera lenses and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108282995A true CN108282995A (en) | 2018-07-13 |
| CN108282995B CN108282995B (en) | 2023-08-15 |
Family
ID=62807721
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810114188.0A Active CN108282995B (en) | 2018-02-05 | 2018-02-05 | High-performance SMT chip mounter flying camera with far and near camera lenses and method |
Country Status (1)
| Country | Link |
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| CN (1) | CN108282995B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110035648A (en) * | 2019-05-21 | 2019-07-19 | 珠海奇川精密设备有限公司 | The automatic placement equipment of uniaxial double mounting heads |
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| CN1747647A (en) * | 2005-08-05 | 2006-03-15 | 华南理工大学 | Self-adaptive light-source illuminating system and method for paster |
| CN203353039U (en) * | 2013-05-30 | 2013-12-18 | 深圳市汉诚通科技有限公司 | Visual compensation correcting unit used for chip mounter |
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| CN106304673A (en) * | 2015-05-14 | 2017-01-04 | 广东木几智能装备有限公司 | The flight of a kind of high accuracy band identifies the placement head of function |
| CN106413278A (en) * | 2016-08-25 | 2017-02-15 | 深圳市路远自动化设备有限公司 | Smart surface mount system and line scanning identification method thereof |
| CN208353819U (en) * | 2018-02-05 | 2019-01-08 | 广东华志珹智能科技有限公司 | A kind of high-performance SMT paster machine flying camera that far and near camera lens are set |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09312499A (en) * | 1996-05-22 | 1997-12-02 | Toshiba Mechatronics Kk | Part mounter |
| CN1747647A (en) * | 2005-08-05 | 2006-03-15 | 华南理工大学 | Self-adaptive light-source illuminating system and method for paster |
| CN203353039U (en) * | 2013-05-30 | 2013-12-18 | 深圳市汉诚通科技有限公司 | Visual compensation correcting unit used for chip mounter |
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| CN106413278A (en) * | 2016-08-25 | 2017-02-15 | 深圳市路远自动化设备有限公司 | Smart surface mount system and line scanning identification method thereof |
| CN208353819U (en) * | 2018-02-05 | 2019-01-08 | 广东华志珹智能科技有限公司 | A kind of high-performance SMT paster machine flying camera that far and near camera lens are set |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110035648A (en) * | 2019-05-21 | 2019-07-19 | 珠海奇川精密设备有限公司 | The automatic placement equipment of uniaxial double mounting heads |
| CN110035648B (en) * | 2019-05-21 | 2024-03-29 | 珠海奇川精密设备有限公司 | Automatic single-shaft double-mounting head mounting machine |
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| Publication number | Publication date |
|---|---|
| CN108282995B (en) | 2023-08-15 |
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