CN107318261A - A kind of method of paster machine flying image pickup - Google Patents
A kind of method of paster machine flying image pickup Download PDFInfo
- Publication number
- CN107318261A CN107318261A CN201710499273.9A CN201710499273A CN107318261A CN 107318261 A CN107318261 A CN 107318261A CN 201710499273 A CN201710499273 A CN 201710499273A CN 107318261 A CN107318261 A CN 107318261A
- Authority
- CN
- China
- Prior art keywords
- camera
- suction nozzle
- electronic component
- mounting head
- translational motion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
- H05K13/0408—Incorporating a pick-up tool
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/046—Surface mounting
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/303—Surface mounted components, e.g. affixing before soldering, aligning means, spacing means
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/16—Inspection; Monitoring; Aligning
- H05K2203/163—Monitoring a manufacturing process
Abstract
The invention discloses a kind of method of paster machine flying image pickup, it is related to SMT technical fields, comprises the following steps：1）Start control system of chip mounting machine；2）Displacement ranging mechanism starts and records the suction nozzle position on mounting head；3）The suction nozzle of mounting head is drawn electronic component and arrived during mount electronic component, translational motion mechanism startup and one end along suction nozzle distribution arrangement from mounting head is moved horizontally to the other end of mounting head；4）Translational motion mechanism is during moving horizontally, and the camera for often then triggering camera device by the corresponding record position of suction nozzle, which starts, takes pictures；5）The camera of camera device is handled the vision system that the data for collection of taking pictures send chip mounter to.The detection and collection completed during sucking up electronic components are mounted to specified location to electronic component is the method achieve, the time that camera is obtained target image minimizes, and greatly improves the attachment efficiency of chip mounter.
Description
Technical field
The present invention relates to SMT technical fields, more particularly to a kind of method of paster machine flying image pickup.
Background technology
Chip mounter is that one kind that surface adhered with electronic component is accurately placed on PCB pads is set by mobile mounting head
Standby, its workflow is as follows：
The first step, PCB plates are fixed；
Second step, camera finds PCB plate datum marks；
3rd step, suction nozzle draws electronic component from charging tray；
4th step, suction nozzle is displaced to above camera with electronic component；
5th step, camera takes pictures determination element central with respect to suction nozzle center deviation delta x, Δ y, Δ θ；
6th step, electronic component is mounted on the first-class operation of pcb board.
Wherein fourth, fifth step needs to carry out vision-based detection to pickup electronic component, so as to correcting electronic component pickup
During the uncontrollable deviation delta x, Δ y, Δ θ that occur.The IMAQ that this general demand is configured by control system of chip mounting machine with
Processing system is completed, also referred to as vision system.Completing this two step needs the regular hour, and in high speed attachment field, these are special
Door is provided with detection time and there will naturally be wasting phenomenon.
Current mounting head generally more than ten suction nozzles of linear arrangement, suction nozzle passes through after charging tray pickup electronic component
Above camera, camera carries out IMAQ to it.Because suction nozzle number is too many, and linear arrangement, how camera is limited
Taken pictures, gathered as the problem studied in industry in photo angle, clearly by the electronic component on all suction nozzles.
In order to solve this problem, typically increase the quantity or increase servicing unit of camera to improve the definition taken pictures, gathered.
In summary, in the case where ensureing that camera is taken pictures, gathers definition, the production efficiency of chip mounter how is improved,
How electronic component on snapshots each suction nozzles and the problems such as how to gather electronic component image precise positioning
As urgent problem in industry.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of method of paster machine flying image pickup, and this method is realized
Electronic component is drawn to the detection and collection that complete during specified location attachment to electronic component, camera is obtained
The time of target image minimizes, and greatly improves the attachment efficiency of chip mounter.
In order to solve the above technical problems, the technical solution used in the present invention is：A kind of paster machine flying image pickup
Method, the image pickup method comprises the following steps：
1）Start control system of chip mounting machine；
2）Displacement ranging mechanism starts and records the suction nozzle position on mounting head；
3）The suction nozzle of mounting head is drawn electronic component and arrived during mount electronic component, translational motion mechanism startup and along suction
Mouth distribution arrangement is moved horizontally from one end of mounting head to the other end of mounting head；
4）Translational motion mechanism often then triggers the phase of camera device during moving horizontally by the corresponding record position of suction nozzle
Machine, which starts, takes pictures；
5）The camera of camera device is handled the vision system that the data for collection of taking pictures send chip mounter to.
The technical scheme further optimized is：The step 1）The suction nozzle of middle mounting head is one or more, and displacement is surveyed
Spacing mechanism can record the position of one or more suction nozzles respectively.
The technical scheme further optimized is：The step 3）Middle translational motion mechanism is from one end of mounting head to mounting head
Stop after the other end, when suction nozzle draws electronic component to mount electronic component process again, translational motion mechanism starts
And along the horizontal movement of suction nozzle distribution arrangement to initiating terminal, horizontal movement is repeated according to instruction.
The technical scheme further optimized is：The camera device includes eyeglass and camera, by eyeglass according to certain angle
Degree is arranged on electronic component below the underface of electronic component, suction nozzle by lens reflecting to camera, and in camera
It is imaged on imaging sensor；The method of its camera device collection image comprises the following steps：
1）Incident ray image information is absorbed by camera lens, and reflecting optics are set on the optical axis of camera lens；
2）Make reflecting optics and the angled placement of optical axis where camera lens according to light plane emission principle；
3）Camera image sensor is arranged on the reflected light path of eyeglass, transmitting image information is obtained；
4）The image information on camera image sensor is extracted, and uploads the vision system of chip mounter, collection is completed.
It is using the beneficial effect produced by above-mentioned technical proposal：The present invention passes through translational motion mechanism driving shooting dress
The camera put does round horizontal movement along the direction that suction nozzle is distributed, and the displaced position of camera is measured by displacement ranging mechanism,
The scale corresponding to each suction nozzle is write down in displacement ranging mechanism, suction nozzle correspondence has been moved to when displacement ranging mechanism detects camera
Scale when, camera is just taken pictures to the electronic component on suction nozzle, gathered respectively, and transfers data to vision system；
Realize and draw electronic component to completing to the taking pictures of electronic component during specified location attachment, gathering, prevent
In the past for the phenomenon being taken pictures to electronic component, gather and specially set the residence time, camera is obtained target image
Time minimizes, and greatly improves the attachment efficiency of chip mounter.
Brief description of the drawings
Fig. 1 is flow chart of the present invention；
Fig. 2 is camera device imaging line figure of the present invention；
Fig. 3 is the integrally-built left view of embodiment；
Fig. 4 is Fig. 3 A-A sectional views；
Fig. 5 is the integrally-built rearview of the present embodiment；
Fig. 6 is Fig. 5 B-B sectional views；
Description of reference numerals：
1st, head substrate is mounted；21st, suction nozzle rod base；22nd, suction nozzle rod sliding seat；23rd, suction nozzle rod assembly；
31st, translational motion frame；32nd, displacement ranging mechanism fixed plate；
41st, translation motor；42nd, driving wheel；43rd, left regulation wheel；44th, drive；45th, belt；
51st, grating magnetic scale；52nd, grating sensor；
61st, camera holder；62nd, take-up housing；63rd, belt connecting plate；64th, eyeglass seat；
71st, sliding block；72nd, guide rail；8th, eyeglass；9th, camera；10th, suction nozzle；
11st, electronic component；α, shooting angle；β, angle of taking pictures.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
As shown in Fig. 1 to 2, the invention discloses a kind of method of paster machine flying image pickup, the image pickup method
Comprise the following steps：
The image pickup method comprises the following steps：
1）Start control system of chip mounting machine；
2）Displacement ranging mechanism starts and records the position of suction nozzle 10 on mounting head；
3）The suction nozzle 10 of mounting head is drawn electronic component 11 and arrived during mount electronic component 11, and translational motion mechanism starts
And one end along the distribution arrangement of suction nozzle 10 from mounting head is moved horizontally to the other end of mounting head；
4）Translational motion mechanism often then triggers camera device during moving horizontally by the corresponding record position of suction nozzle 10
Camera 9, which starts, takes pictures；
5）The camera 9 of camera device is handled the vision system that the data for collection of taking pictures send chip mounter to.
The technical scheme further optimized is：The step 1）The suction nozzle 10 of middle mounting head is one or more, and displacement
Ranging mechanism can record the position of one or more suction nozzles 10 respectively；Mainly for current many chip mounters of suction nozzle 10, using movement
Formula camera 9, shortens the acquisition time to electronic component 11, while by the way of scanning electron component 11 one by one, in place
The position of suction nozzle 10 of shifting ranging mechanism record is acquired the image of the electronic component 11 of each suction nozzle 10, then passes to patch
Image procossing is carried out in piece machine vision system, due to being the single image of electronic component 11 of collection, paster is so shortened
The processing time of machine vision system, auxiliary improves the placement speed of chip mounter.
The technical scheme further optimized is：The step 3）Middle translational motion mechanism is from one end of mounting head to mounting head
Stop after the other end, when suction nozzle 10 draws electronic component 11 to mount electronic 11 process of component again, translational motion machine
Structure starts and along the distribution arrangement horizontal movement of suction nozzle 10 to initiating terminal, horizontal movement is repeated according to instruction.Translational motion mechanism exists
Camera 9 is triggered in moving process and carries out the IMAQ of electronic component 11, the movement travel of translational motion mechanism is reduced, realized fast
Fast effective IMAQ, it is to avoid occur the situation of colliding in gatherer process.
The technical scheme further optimized is：The camera device includes eyeglass 8 and camera 9, by eyeglass 8 according to certain
Angle is arranged on the underface of electronic component 11, and the electronic component 11 of the lower section of suction nozzle 10 reflexes to camera 9 by eyeglass 8
On, and be imaged on the imaging sensor of camera 9, eyeglass 8 is used to the incident ray directly over it reflexing to the camera lens of camera 9, when
When electronic component 11 blocks the incident ray of eyeglass 8, that is, the complete image of electronic component 11 is obtained, by its electronic component
11 IMAQ is to being handled in vision system；The method of its camera device collection image comprises the following steps：
1）Incident ray image information, and the setting reflecting optics 8 on the optical axis of the camera lens of camera 9 are absorbed by camera lens；
2）Make reflecting optics 8 and the angled placement of optical axis where the camera lens of camera 9 according to light plane emission principle；
3）Camera 9 is arranged on the reflected light path of eyeglass, the image information reflected back is obtained；
4）The image information of camera 9 is extracted, and uploads the vision system of chip mounter, collection is completed.
As shown in Figures 3 to 6, the specific embodiment of the present invention is disclosed；
The present invention includes translational motion mechanism, camera device and displacement ranging mechanism, and the translational motion mechanism includes flat
Shifting movement frame 31 and translational motion mechanism body, the translational motion frame 31 are fixedly installed on the rear table of attachment head substrate 1
On face.
Described translational motion mechanism body one end is arranged in translational motion frame 31, and described displacement ranging mechanism one end is set
Put in translational motion frame 31, the displacement ranging mechanism other end is arranged in translational motion mechanism body, the translation
The motion body other end is connected with camera device one end, and the camera device other end is located at the lower section of suction nozzle 10.
Drive camera device to be moved horizontally along the direction that suction nozzle 10 is distributed by translational motion mechanism, pass through displacement ranging
Mechanism writes down scale corresponding to each suction nozzle 10 to measure in the displaced position of camera device, displacement ranging mechanism, work as displacement
When ranging mechanism detects camera device and moved to 10 corresponding scale of suction nozzle, camera device is just respectively to the electronics on suction nozzle 10
Component 11 is taken pictures, gathered, and transfers data to vision system.
Mounting head includes attachment head substrate 1, suction nozzle rod base 21, suction nozzle rod sliding seat 22 and many set suction nozzle rod assemblies
23, described one end of suction nozzle rod assembly 23 is provided with sorption electronic component 11 on suction nozzle 10, suction nozzle 10；The attachment head substrate
1 preceding surface is mutually fixedly connected by suction nozzle rod base 21 with suction nozzle rod sliding seat 22, and the suction nozzle rod assemblies 23 that cover along suction nozzle rod more
The length direction of sliding seat 22 is fixedly installed on suction nozzle rod sliding seat 22.
Wherein, translational motion mechanism body includes translation motor 41, driving wheel 42, left regulation wheel 43, drive 44 and skin
Band 45, the translation motor 41 is fixedly installed on the rear surface of translational motion frame 31, and the main shaft of the translation motor 41 is stretched into
Behind the inner chamber of translational motion frame 31 42 are mutually fixedly connected with driving wheel；The inner chamber rear wall of the translational motion frame 31 is fixed
It is connected with two left regulation wheels 43 and two drives 44；Two left regulation wheels 43 are located at the symmetrical setting of driving wheel 42, two
Drive 44 is located at the symmetrical setting of driving wheel 42；From Vertical Square always, left regulation wheel 43 is located at driving wheel 42 and transmission
Between wheel 44；Driving wheel 42, two left regulation wheels 43 and two drives 44 are connected by belt 45, when the band of translation motor 41
When dynamic driving wheel 42 is rotated, driving wheel 42 drives left regulation wheel 43 and drive 44 to rotate by belt 45；From the point of view of from horizontal direction,
Driving wheel 42, left regulation wheel 43 are arranged between two drives 44, meanwhile, driving wheel 42 be arranged on two left regulation wheels 43 it
Between.
Wherein, the camera device includes camera holder 61, take-up housing 62 and eyeglass seat 64, the upper table of the camera holder 61
Face is fixedly installed camera 9, and described one end of camera holder 61 is mutually fixedly connected with eyeglass seat 64；The lens orientation of the eyeglass seat 64
Surface is fixedly installed eyeglass 8, and the picture taking lens of camera 9 is set towards the front surface direction of eyeglass 8.The surface of eyeglass 8 and water
Shooting angle α is provided between horizontal line；The angle β that takes pictures is provided between the shooting central axis and horizontal line of the camera 9；When
So, the angle between the central axis and horizontal line of suction nozzle rod assembly 23 is 90 degree, and this is with prior art without essential distinction.It is described
The both sides of camera holder 61 are symmetrically arranged with side plate, and two side plates are mutually fixedly connected with the two ends of take-up housing 62 respectively.The translation fortune
Dynamic mechanism body also includes belt connecting plate 63, and the belt connecting plate 63 is mutually solid by the upper surface of screw and take-up housing 62
Fixed connection, one section of the belt 45 is arranged between belt connecting plate 63 and take-up housing 62, i.e., the one of belt 45 section passes through skin
Strip connecting plate 63 and take-up housing 62 hold, and belt connecting plate 63 and take-up housing 62 can follow belt 45 to move so that whole
Camera device can follow belt 45 to move.
Wherein, the displacement ranging mechanism includes displacement ranging mechanism fixed plate 32 and grating sensor 52, institute's rheme
Move the one end of ranging mechanism fixed plate 32 to be fixedly installed on the rear surface of take-up housing 62, the upper table of displacement ranging mechanism fixed plate 32
Gap is set between face and the bottom of translational motion frame 31；The grating sensor 52 is fixedly installed on displacement ranging mechanism
On the upper surface of fixed plate 32, the rear surface of the translational motion frame 31 is fixedly installed what is matched with grating sensor 52
Grating magnetic scale 51.
Wherein, the attachment head substrate 1 is connected by guiding mechanism with camera device；Guiding mechanism can ensure translation
Motion smoothly drives camera device to move back and forth.The guiding mechanism includes two guide rails 72, two guide rails 72
It is arranged in parallel after attachment head substrate 1 on surface, the preceding surface of the take-up housing 62 is fixedly installed two and guide rail 72
The sliding block 71 matched；The sliding block 71 is snapped onto on guide rail 72.
The operation principle of the embodiment of the present invention：
1. suction nozzle 10 draws electronic component 11 from charging tray,
2. mounting head is moved toward pcb board, at the same time, the present apparatus also performs following job step：
2.1 translation motors 41 drive driving wheel 42 to rotate, and driving wheel 42 drives 44 turns of left regulation wheel 43 and drive by belt 45
It is dynamic；Because belt 45 is hold by belt connecting plate 63 and take-up housing 62 so that camera 9 and grating sensor 52 can be followed
Belt 45 is moved；
2.2 write down the scale corresponding to each suction nozzle 10 on grating magnetic scale 51 due to system, when grating sensor 52 reaches grating
During the scale of the correspondence suction nozzle 10 of magnetic scale 51, camera 9 is just taken pictures to the projection of electronic component 11 on eyeglass 8, gathered, and will
Data send vision system to（It should be noted that：Vision system is taken pictures, gathers and transfers data to electronic component 11
The technology of system is with prior art without essential distinction）.
2.3 calculate the relative center deviator of suction nozzle 10 in mount electronic component 11 according to the mount components information of collection
Δ x, Δ y, Δ θ, and be corrected and compensate（It should be noted that：Correction and compensation technique to electronic component 11 is with showing
There is technology without essential distinction, i.e. this step and prior art without essential distinction）.
3. mounting head specifies mounting position to be mounted to pcb board.
The present apparatus can be realized in X, completed to captured image in the time of Y motion process in placement equipment flight course
The driven in translation of device, i.e. camera, which can be realized, to be X in mounting head, whole shooting process is completed in the time of Y motion process, is entered
And it is favorably improved attachment production efficiency.
Claims (4)
1. a kind of method of paster machine flying image pickup, it is characterised in that：The image pickup method comprises the following steps：
1）Start control system of chip mounting machine；
2）Displacement ranging mechanism starts and records the suction nozzle on mounting head（10）Position；
3）The suction nozzle of mounting head（10）Draw electronic component（11）To mount electronic component（11）During, translational motion machine
Structure starts and along suction nozzle（10）Distribution arrangement is moved horizontally from one end of mounting head to the other end of mounting head；
4）Translational motion mechanism is during moving horizontally, often by suction nozzle（10）Corresponding record position then triggers camera device
Camera（9）Startup is taken pictures；
5）The camera of camera device（9）The vision system for sending the data for collection of taking pictures to chip mounter is handled.
2. a kind of method of paster machine flying image pickup according to claim 1, it is characterised in that：The step 1）In
The suction nozzle of mounting head（10）To be one or more, and displacement ranging mechanism can record one or more suction nozzles respectively（10）Position
Put.
3. a kind of method of paster machine flying image pickup according to claim 1, it is characterised in that：The step 3）In
Translational motion mechanism from one end of mounting head to the mounting head other end after stop, working as suction nozzle（10）Electronic component is drawn again
（11）To mount electronic component（11）During process, translational motion mechanism starts and along suction nozzle（10）Distribution arrangement horizontal movement is arrived
Initiating terminal, horizontal movement is repeated according to instruction.
4. a kind of method of paster machine flying image pickup according to claim 1, it is characterised in that：The camera device
Including eyeglass（8）And camera（9）, by eyeglass（8）Electronic component is arranged on according to certain angle（11）Underface, suction nozzle
（10）The electronic component of lower section（11）Pass through eyeglass（8）Reflex to camera（9）On, and in camera（9）On imaging sensor into
Picture；The method of its camera device collection image comprises the following steps：
1）Incident ray image information is absorbed by camera lens, and in camera（9）Reflecting optics are set on the optical axis of camera lens
（8）；
2）Reflecting optics are made according to light plane emission principle（8）With camera（9）Optical axis where camera lens are angled to be placed；
3）By camera（9）It is arranged on the reflected light path of eyeglass, obtains the image information reflected back；
4）Extract camera（9）Image information, and upload the vision system of chip mounter, complete collection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710499273.9A CN107318261A (en) | 2017-06-27 | 2017-06-27 | A kind of method of paster machine flying image pickup |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710499273.9A CN107318261A (en) | 2017-06-27 | 2017-06-27 | A kind of method of paster machine flying image pickup |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107318261A true CN107318261A (en) | 2017-11-03 |
Family
ID=60180129
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710499273.9A Pending CN107318261A (en) | 2017-06-27 | 2017-06-27 | A kind of method of paster machine flying image pickup |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107318261A (en) |
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| CN111954456A (en) * | 2019-05-17 | 2020-11-17 | 先进装配系统有限责任两合公司 | Recording apparatus |
| CN113163702A (en) * | 2021-04-16 | 2021-07-23 | 浙江鸿广科技有限公司 | Chip mounter |
| CN113645761A (en) * | 2021-08-09 | 2021-11-12 | 恩纳基智能科技无锡有限公司 | Chip mounter with calibration function |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111954456A (en) * | 2019-05-17 | 2020-11-17 | 先进装配系统有限责任两合公司 | Recording apparatus |
| CN113163702A (en) * | 2021-04-16 | 2021-07-23 | 浙江鸿广科技有限公司 | Chip mounter |
| CN113645761A (en) * | 2021-08-09 | 2021-11-12 | 恩纳基智能科技无锡有限公司 | Chip mounter with calibration function |
| CN113645761B (en) * | 2021-08-09 | 2023-07-11 | 恩纳基智能科技无锡有限公司 | Chip mounter with calibration function |
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