CN106304673A - The flight of a kind of high accuracy band identifies the placement head of function - Google Patents
The flight of a kind of high accuracy band identifies the placement head of function Download PDFInfo
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- CN106304673A CN106304673A CN201510243395.2A CN201510243395A CN106304673A CN 106304673 A CN106304673 A CN 106304673A CN 201510243395 A CN201510243395 A CN 201510243395A CN 106304673 A CN106304673 A CN 106304673A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistors
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/08—Treatments involving gases
- H05K2203/085—Using vacuum or low pressure
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/16—Inspection; Monitoring; Aligning
- H05K2203/163—Monitoring a manufacturing process
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Abstract
Description
技术领域 technical field
本发明涉及一种贴片头,尤其是一种高精度带飞行识别功能的贴片头。 The invention relates to a placement head, in particular to a placement head with high precision and flight recognition function.
背景技术 Background technique
当前贴片机品种繁多,但无论是全自动高速贴片机或是手动低速贴片机,它的全体布局均有类似之处。全自动贴片机是由计算机控制,集光机电气一体的高精度自动化设备,主要由机架,PCB 传送及承载组织,驱动体系,定位及对中体系,贴装头,供料器,光学识别体系,传感器和计算机控制体系组成,其包括汲取- 位移- 定位- 放置等功用,完成了将SMD 元件疾速而精确地贴装。贴片机的贴片头作为整个机器的重要部件,对于整个机器的性能是十分关键的,贴片头拾取元件后能在校正系统的控制下自动校正位置, 并将元器件准确地贴放到指定的位置。贴片头的发展是贴片机进步的标志,贴片头已由早期的单头、机械对中发展到多头光学对中;早期单头贴片机是由吸嘴、定位爪、定位台和Z 轴、秒角运动系统组成的,并固定在X.Y 轴传动机构上。当吸嘴吸取一个元器件后,通过机械对中机构实现元器件对中并同时给供料器一个信号( 电信号或机械信号),使下一个元器件进入吸片位置。但这种方式贴片速度很慢,通常贴放一只片式元器件需Is。为了提高贴片速度,人们采取增加贴片头数量的方法,即采用多个贴片头以增加贴片速度。固定式多头是目前通用型贴片机采用的结构,固定式多头外观它是在原单头的基础上改进而来的,即由单头增加到了3 ~ 6 个贴片头。它们仍然固定在X.Y 轴上,但不再使用机械对中而改为多种形式的光学对中。工作时分别吸取元器件,然后对中后再依次贴放到PCB 指定位置上。 At present, there are many kinds of placement machines, but whether it is a fully automatic high-speed placement machine or a manual low-speed placement machine, its overall layout is similar. The automatic placement machine is a high-precision automation equipment that is controlled by a computer and integrates optics, mechanics and electronics. The identification system is composed of sensors and computer control system, which includes the functions of picking-displacement-positioning-placement, etc., and realizes the fast and accurate placement of SMD components. As an important part of the whole machine, the placement head of the placement machine is very critical to the performance of the whole machine. After picking up the components, the placement head can automatically correct the position under the control of the calibration system, and place the components accurately on the specified Location. The development of the placement head is a sign of the progress of the placement machine. The placement head has developed from the early single-head and mechanical centering to the multi-head optical centering; the early single-head placement machine is composed of suction nozzles, positioning claws, positioning tables and Z-axis , second angular motion system, and fixed on the X.Y axis transmission mechanism. When the suction nozzle picks up a component, the component is centered through the mechanical centering mechanism and a signal (electrical signal or mechanical signal) is given to the feeder at the same time, so that the next component enters the position of the suction piece. But this method is very slow, and it usually takes Is to place a chip component. In order to increase the placement speed, people adopt the method of increasing the number of placement heads, that is, using multiple placement heads to increase the placement speed. The fixed multi-head is the structure adopted by the general-purpose placement machine at present. The appearance of the fixed multi-head is improved on the basis of the original single head, that is, the single head is increased to 3 to 6 placement heads. They are still fixed on the X.Y axis, but instead of using mechanical centering, there are various forms of optical centering. When working, the components are picked up separately, and then they are centered and then placed on the designated positions of the PCB in sequence.
现有的贴装头一般采用一个飞行相机固定在X/Y轴上,进行飞行识别元件和mark点相机捕捉mark点,这导致了贴片头要进行元件识别的时候需要在固定的飞行相机上方飞过才行,目前最新的技术是将飞行相机集成到贴片头上,有采用固定在贴片头底部一侧并且和吸嘴数量匹配的元件识别相机,有采用相机固定在贴片头底部并且沿着吸嘴方向往复运动的元件识别相机技术。上述两种最新技术都存在明显缺陷,一个会限制可识别的吸嘴数量,一个光路配套较复杂,且两者成本都较高,贴片头体积较大,因此,一种结构简单、小型化、低成本的带飞行识别功能的贴片头亟需开发。 The existing placement head generally uses a flying camera fixed on the X/Y axis to identify components on the fly and the mark point camera to capture the mark point, which leads to the fact that the placement head needs to fly above the fixed flying camera when it needs to identify components. The latest technology is to integrate the flying camera into the placement head. Some use a component recognition camera fixed on the bottom side of the placement head and match the number of suction nozzles. Some use a camera fixed at the bottom of the placement head and along the suction nozzle Component recognition camera technology with reciprocating movement in the mouth direction. Both of the above-mentioned latest technologies have obvious defects. One will limit the number of identifiable nozzles, and the other is more complex in optical path matching, and both of them are costly, and the size of the patch head is relatively large. Therefore, a simple structure, miniaturization, A low-cost placement head with flight recognition function needs to be developed urgently.
发明内容 Contents of the invention
针对现有技术的不足,本发明提供一种结构简单、小型化、低成本的带飞行识别功能的贴片头,达到贴片头稳定,准确,快速的高精度贴装的目的。 Aiming at the deficiencies of the prior art, the present invention provides a placement head with a simple structure, miniaturization and low cost with flight recognition function, so as to achieve the purpose of stable, accurate and fast high-precision placement of the placement head.
本发明的技术方案为:一种高精度带飞行识别功能的贴片头,包括贴装头支架、安装在贴装头支架中的多支贴片轴、Z向升降机构、R向转角机构、真空模组,其特征在于:贴装头支架的上部背面安装有集成控制组件,其上部正面安装有真空模组,其正面中部安装有驱动R向转角机构的R向步进电机和采集图像的CCD摄像器,其背面上部安装有Z向驱动电机,所述Z向驱动电机输出轴方向与Z轴垂直;贴装头支架背面下部安装有飞行相机装置,飞行相机装置包括吸嘴正下方的光源组件、镜头方向在XY平面内与竖直方向呈锐角的相机组件、安装有光源组件和相机组件的相机支架、使相机支架沿X轴运动的驱动机构。 The technical solution of the present invention is: a high-precision placement head with flight recognition function, including a placement head bracket, a plurality of placement shafts installed in the placement head bracket, a Z-direction lifting mechanism, an R-direction corner mechanism, a vacuum The module is characterized in that an integrated control component is installed on the back of the upper part of the placement head bracket, a vacuum module is installed on the front of the upper part, and an R-direction stepping motor for driving the R-direction corner mechanism and a CCD for collecting images are installed in the middle of the front. A camera with a Z-direction driving motor installed on the upper part of the back, and the output axis direction of the Z-direction driving motor is perpendicular to the Z axis; a flying camera device is installed on the lower part of the back of the placement head bracket, and the flying camera device includes a light source assembly directly below the suction nozzle , the camera assembly whose lens direction forms an acute angle with the vertical direction in the XY plane, the camera support with the light source assembly and the camera assembly installed, and the driving mechanism that moves the camera support along the X-axis.
所述光源组件包括上方开口的盒子状光源外壳、所处平面垂直于YZ平面的可调反光镜、平行于可调反光镜设置的灯珠条,所述灯珠条水平设置在光源外壳内,所述相机组件包括相机、与相机连接的向下倾斜的镜头、包围相机和镜头并固定在相机支架上的盒子状保护壳,所述可调反光镜使吸嘴区域物体的虚像中心点在相机镜头的轴线上。 The light source assembly includes a box-shaped light source housing with an upper opening, an adjustable reflector whose plane is perpendicular to the YZ plane, and a lamp bead strip arranged parallel to the adjustable reflector. The lamp bead strip is horizontally arranged in the light source housing, The camera assembly includes a camera, a downwardly inclined lens connected to the camera, a box-shaped protective shell that surrounds the camera and the lens and is fixed on the camera bracket, and the adjustable reflector makes the center point of the virtual image of the object in the suction nozzle area be at the center of the camera on the axis of the lens.
所述驱动机构包括伺服电机、飞行驱动丝杆、飞行驱动支座、飞行驱动螺母,飞行驱动支座固定在贴装头支架上,飞行驱动螺母与相机支架连接,伺服电机带动飞行驱动支座上的飞行驱动丝杆转动,进而使套接在飞行驱动丝杆上的飞行驱动螺母做X向的直线运动,飞行相机支架包括底板和连接板,底板为水平设置且安装有光源组件,底板与连接板的夹角为110°-150°,连接板上安装有相机组件。 The drive mechanism includes a servo motor, a flight drive screw, a flight drive support, and a flight drive nut. The flight drive support is fixed on the mounting head bracket, the flight drive nut is connected to the camera support, and the servo motor drives the flight drive support. The flying driving screw rotates, and then the flying driving nut socketed on the flying driving screw makes a linear motion in the X direction. The flying camera bracket includes a bottom plate and a connecting plate. The included angle of the board is 110°-150°, and the camera assembly is installed on the connection board.
所述真空模组的真空模组支架上部安装有汇流集装板,汇流集装板外侧面安装有气压检测集成模块,真空模组支架底部连接有真空换向板,真空换向板上面安装有若干真空输出口,侧面安装有与真空输出口对应导通的真空直管,每个真空直管连接一个过滤组件,过滤组件与汇流集装板上的对应的真空管支管连接。 The upper part of the vacuum module bracket of the vacuum module is equipped with a confluence assembly plate, an air pressure detection integrated module is installed on the outer surface of the confluence assembly plate, a vacuum reversing plate is connected to the bottom of the vacuum module bracket, and a vacuum reversing plate is installed on the vacuum reversing plate. A plurality of vacuum outlets are equipped with vacuum straight pipes corresponding to the vacuum outlets on the side. Each vacuum straight pipe is connected to a filter assembly, and the filter assembly is connected to the corresponding vacuum pipe branch on the confluence assembly plate.
真空模组还包括真空破坏阀、正负压切换电磁阀、真空管,所述真空模组支架侧面呈H形,汇流集装板从上方左往右依次安装有真空破坏阀和正负压切换电磁阀,真空破坏阀安装在正压管道上,正压管道分别与若干真空管连接,真空管上设置有正负压切换电磁阀;真空破坏阀安装在正压管道进口端,正压管道分别与若干真空管连接,真空管上设置有正负压切换电磁阀,真空输出口与真空软管连接,真空软管与贴片轴的真空接入口连接。 The vacuum module also includes a vacuum breaker valve, a positive and negative pressure switching solenoid valve, and a vacuum tube. The side of the vacuum module bracket is H-shaped. , the vacuum breaker valve is installed on the positive pressure pipeline, and the positive pressure pipeline is respectively connected with several vacuum tubes, and the positive and negative pressure switching solenoid valve is arranged on the vacuum tube; the vacuum breaker valve is installed at the inlet end of the positive pressure pipeline, and the positive pressure pipeline is respectively connected with several vacuum tubes , the vacuum tube is provided with a positive and negative pressure switching solenoid valve, the vacuum output port is connected to the vacuum hose, and the vacuum hose is connected to the vacuum inlet of the patch shaft.
所述的真空破坏阀和正负压切换电磁阀通过小孔管道与正压管道平面密封连接,小孔管道另一端通过螺丝连接阀体的腔体。 The vacuum breaker valve and the positive and negative pressure switching solenoid valve are connected to the positive pressure pipeline in a flat and sealed manner through the small hole pipeline, and the other end of the small hole pipeline is connected to the cavity of the valve body through screws.
所述贴片轴包括吸嘴、吸头、吸杆、连接座组件,所述吸杆是带有外花键的中空管,连接座组件与吸杆顶端连接,连接座组件侧面设置有与吸杆连通的真空软管接口,吸杆下端部连接有吸头,吸头下端部安装有吸嘴。 The patch shaft includes a suction nozzle, a suction head, a suction rod, and a connecting seat assembly, the suction rod is a hollow tube with external splines, the connecting seat assembly is connected to the top of the suction rod, and the side of the connecting seat assembly is provided with a The suction rod is connected to the vacuum hose interface, the lower end of the suction rod is connected with a suction head, and the lower end of the suction head is equipped with a suction nozzle.
Z向升降机构包括设置在贴装头支架背面的Z向驱动电机、竖直设置的Z向带轮机构,贴片轴的连接座组件与Z向带轮机构的滑块连接,所述Z向驱动电机使Z向带轮机构的滑块上下运动进而拉动贴片轴上下运动。 The Z-direction lifting mechanism includes a Z-direction drive motor arranged on the back of the placement head bracket and a vertically arranged Z-direction pulley mechanism. The connecting seat assembly of the patch shaft is connected with the slider of the Z-direction pulley mechanism. The drive motor moves the slider of the Z-direction pulley mechanism up and down and then pulls the patch shaft to move up and down.
Z向升降机构还包括固定在贴装头支架上方的弹簧,弹簧与贴片轴连接座组件连接。 The Z-direction lifting mechanism also includes a spring fixed above the placement head support, and the spring is connected with the patch shaft connecting seat assembly.
R向转角机构包括R向步进电机、R向主动轮单元、R向从动轮单元、R向同步带,R向步进电机驱动R向主动轮单元,所述的R向主动轮单元带动多个R向从动轮单元,R向从动轮单元套接在吸杆上,通过外花键限位,进而控制贴片轴R向转动。 The R-direction corner mechanism includes an R-direction stepping motor, an R-direction driving wheel unit, an R-direction driven wheel unit, and an R-direction timing belt. The R-direction stepping motor drives the R-direction driving wheel unit, and the R-direction driving wheel unit drives multiple An R-direction driven wheel unit, the R-directed driven wheel unit is sleeved on the suction rod, and the position is limited by the external spline, thereby controlling the R-direction rotation of the patch axis.
所述贴装头支架为整体框架结构,其背面滑块并在同一侧面的中部连接有螺母,螺母与驱动贴片头移动的丝杆套接。 The placement head support is an integral frame structure, and the back slide block is connected with a nut in the middle of the same side, and the nut is socketed with the screw rod that drives the placement head to move.
本发明的有益效果:(1)飞行相机和伺服电机的控制集成在一个控制板上,改变了飞行相机的设置方案;相机支架设置成一定的倾斜角,使贴片头整体的重心尽量集中的中心处,减少飞行相机左右移动造成的挠动,保证贴片头运行的平稳。 Beneficial effects of the present invention: (1) The control of the flying camera and the servo motor is integrated on one control board, which changes the setting scheme of the flying camera; the camera bracket is set at a certain inclination angle, so that the center of gravity of the patch head as a whole is concentrated as much as possible place, reduce the deflection caused by the left and right movement of the flying camera, and ensure the smooth operation of the placement head.
(2)贴片头分两道正压弱吹气压为正常工作气压,强吹气压为清理管路杂物气压;通过小孔管道与正压管道平面密封连接,通过螺丝连接固定阀体的腔体,控制正压更精细。 (2) The patch head is divided into two positive pressure, weak blowing air pressure is the normal working air pressure, strong blowing air pressure is the air pressure for cleaning pipeline debris; the small hole pipe is connected with the positive pressure pipe plane, and the cavity of the valve body is fixed by screw connection , to control the positive pressure more finely.
(3)负压管道通路由复杂的弯曲的多弯道管路结构,改成简易的直通管路结构,便于安装,汇流集装板结构简单,真空管道设计更大,负压阻力更小,过滤组件安装在外部,气体流通后,气压较稳定,提高吸料速度,减少真空检测的波动,便于模拟压力传感器检测信号的降噪处理;负压从真空泵出来通过储气罐单独接到吸嘴,更易得到均衡有负压。 (3) The negative pressure pipeline path is changed from a complex curved multi-bend pipeline structure to a simple straight-through pipeline structure, which is easy to install, the structure of the confluence manifold is simple, the design of the vacuum pipeline is larger, and the negative pressure resistance is smaller. The filter assembly is installed on the outside, after the air circulation, the air pressure is relatively stable, the suction speed is increased, the fluctuation of vacuum detection is reduced, and the noise reduction processing of the detection signal of the analog pressure sensor is convenient; the negative pressure comes out from the vacuum pump and is separately connected to the suction nozzle through the air storage tank , It is easier to get balanced and negative pressure.
附图说明 Description of drawings
图1为本发明的高精度带飞行识别功能的贴片头结构示意图。 Fig. 1 is a structural schematic diagram of the high-precision patch head with flight recognition function of the present invention.
图2为本发明高精度带飞行识别功能的贴片头局部结构示意图。 Fig. 2 is a schematic diagram of a partial structure of a patch head with a high-precision flight recognition function according to the present invention.
图3为本发明的飞行相机装置的局部爆炸图。 Fig. 3 is a partial exploded view of the flying camera device of the present invention.
图4为本发明的真空模组结构示意图。 Fig. 4 is a schematic structural diagram of the vacuum module of the present invention.
图5为本发明的R向转角机构局部结构示意图。 Fig. 5 is a schematic diagram of the partial structure of the R-direction corner mechanism of the present invention.
图6为本发明的贴片头支架结构示意图。 Fig. 6 is a schematic diagram of the structure of the patch head bracket of the present invention.
图7为本发明高精度带飞行识别功能的贴片头局部结构示意图. Figure 7 is a schematic diagram of the partial structure of the patch head with high-precision flight recognition function of the present invention.
图中,1-贴装头支架、102-螺母、2-贴片轴、203-吸杆、204-连接座组件、3-Z向升降机构、301-Z向驱动电机、302-Z向带轮机构、303-弹簧、304-通信接口模块、4-R向转角机构、5-真空模组、6-集成控制组件、401-R向步进电机、402-R向主动轮单元、403-R向从动轮单元、404-R向同步带、501-真空模组支架、502-汇流集装板、504-真空换向板、505-真空输出口、506-真空直管、507-过滤组件、508-真空管支管、509-真空破坏阀、510-正负压切换电磁阀、512-正压管道、7-CCD摄像器、8-飞行相机装置、801-光源组件、802-相机组件、803-相机支架、804-驱动机构、805-光源外壳、806-可调反光镜、807-灯珠条、808-相机、809-镜头、810-保护壳、811-伺服电机、812-飞行驱动丝杆、813-飞行驱动支座、815-底板、816-连接板。 In the figure, 1-mounting head bracket, 102-nut, 2-patch shaft, 203-suction rod, 204-connecting seat assembly, 3-Z-direction lifting mechanism, 301-Z-direction driving motor, 302-Z-direction belt Wheel mechanism, 303-spring, 304-communication interface module, 4-R angle mechanism, 5-vacuum module, 6-integrated control component, 401-R stepper motor, 402-R driving wheel unit, 403- R direction driven wheel unit, 404-R direction synchronous belt, 501-vacuum module bracket, 502-confluence assembly plate, 504-vacuum reversing plate, 505-vacuum output port, 506-vacuum straight pipe, 507-filter assembly , 508-vacuum tube branch, 509-vacuum breaking valve, 510-positive and negative pressure switching solenoid valve, 512-positive pressure pipeline, 7-CCD camera, 8-flying camera device, 801-light source component, 802-camera component, 803 -Camera Bracket, 804-Drive Mechanism, 805-Light Source Housing, 806-Adjustable Reflector, 807-Lamp Bead Strip, 808-Camera, 809-Lens, 810-Protection Shell, 811-Servo Motor, 812-Flying Drive Wire Rod, 813-flying drive support, 815-bottom plate, 816-connecting plate.
具体实施方式 detailed description
下面结合附图对本发明的具体实施方式作进一步说明: The specific embodiment of the present invention will be further described below in conjunction with accompanying drawing:
如图1-7所示,一种高精度带飞行识别功能的贴片头,包括贴装头支架1、安装在贴装头支架1中的多支贴片轴2、驱动贴片轴2上升和下降的Z向升降机构3、驱动贴片轴2圆周转动的R向转角机构4、调节贴片轴2吸料取料动作的真空模组5,贴装头支架1的上部背面安装有集成控制组件6,其上部正面安装有真空模组5,其正面中部安装有驱动R向转角机构4的R向步进电机401和采集图像的CCD摄像器7,其背面上部安装有Z向驱动电机301,所述Z向驱动电机301输出轴方向与Z轴垂直;贴装头支架1背面下部安装有飞行相机808装置8,飞行相机808装置8包括吸嘴正下方的光源组件801、镜头809方向在XY平面内与竖直方向呈锐角的相机808组件802、安装有光源组件801和相机808组件802的相机808支架803、使相机808支架803沿X轴运动的驱动机构804。本实施例中,两个采集图像的CCD摄像器7设置在贴片头吸嘴的两侧,称为mark点相机808。 As shown in Figure 1-7, a high-precision placement head with flight recognition function includes a placement head support 1, a plurality of placement axes 2 installed in the placement head support 1, driving the placement axis 2 to rise and The descending Z-direction lifting mechanism 3, the R-direction angle mechanism that drives the placement shaft 2 to rotate in a circle 4, the vacuum module 5 that adjusts the suction and retrieving action of the placement shaft 2, and the upper back of the placement head bracket 1 is installed with integrated control Component 6, the vacuum module 5 is installed on the front of its upper part, the R-direction stepper motor 401 for driving the R-direction corner mechanism 4 and the CCD camera 7 for collecting images are installed in the middle of the front, and the Z-direction drive motor 301 is installed on the upper part of the back , the direction of the output shaft of the Z-direction drive motor 301 is perpendicular to the Z-axis; a flying camera 808 device 8 is installed on the lower part of the back of the mounting head bracket 1, and the flying camera 808 device 8 includes a light source assembly 801 directly below the suction nozzle, and a lens 809 in the direction of The camera 808 assembly 802 forming an acute angle with the vertical direction in the XY plane, the camera 808 support 803 with the light source assembly 801 and the camera 808 assembly 802 installed, and the driving mechanism 804 for moving the camera 808 support 803 along the X axis. In this embodiment, two CCD cameras 7 for collecting images are arranged on both sides of the nozzle of the placement head, which are called mark point cameras 808 .
飞行相机808和伺服电机811的控制集成在一个控制板上,改变了飞行相机808的设置方案;相机808支架803设置成一定的倾斜角,使贴片头整体的重心尽量集中的中心处,减少飞行相机808左右移动造成的挠动,保证贴片头运行的平稳。 The control of flying camera 808 and servo motor 811 is integrated on one control board, which changes the setting scheme of flying camera 808; the bracket 803 of camera 808 is set to a certain inclination angle, so that the center of gravity of the whole patch head is concentrated as much as possible, reducing flying The deflection caused by the left and right movement of the camera 808 ensures the smooth operation of the placement head.
所述光源组件801包括上方开口的盒子状光源外壳805、所处平面垂直于YZ平面的可调反光镜806、平行于可调反光镜806设置的灯珠条807,所述灯珠条807水平设置在光源外壳805内,所述相机808组件802包括相机808、与相机808连接的向下倾斜的镜头809、包围相机808和镜头809并固定在相机808支架803上的盒子状保护壳810,所述可调反光镜806使吸嘴区域物体的虚像中心点在相机808镜头809的轴线上。 The light source assembly 801 includes a box-shaped light source housing 805 with an upper opening, an adjustable reflector 806 whose plane is perpendicular to the YZ plane, and a lamp bead strip 807 arranged parallel to the adjustable reflector 806. The lamp bead strip 807 is horizontal Set in the light source housing 805, the camera 808 assembly 802 includes a camera 808, a downwardly inclined lens 809 connected to the camera 808, a box-shaped protective case 810 surrounding the camera 808 and the lens 809 and fixed on the bracket 803 of the camera 808, The adjustable reflector 806 makes the center point of the virtual image of the object in the suction nozzle area be on the axis of the lens 809 of the camera 808 .
所述驱动机构804包括伺服电机811、飞行驱动丝杆812、飞行驱动支座813、飞行驱动螺母102,飞行驱动支座813固定在贴装头支架1上,飞行驱动螺母102与相机808支架803连接,伺服电机811带动飞行驱动支座813上的飞行驱动丝杆812转动,进而使套接在飞行驱动丝杆812上的飞行驱动螺母102做X向的直线运动,飞行相机808支架803包括底板815和连接板816,底板815为水平设置且安装有光源组件801,底板815与连接板816的夹角为110°-150°,连接板816上安装有相机808组件802。 The driving mechanism 804 includes a servo motor 811, a flying driving screw 812, a flying driving support 813, and a flying driving nut 102. The flying driving support 813 is fixed on the placement head bracket 1, and the flying driving nut 102 and the camera 808 support 803 connection, the servo motor 811 drives the flight drive screw 812 on the flight drive support 813 to rotate, and then makes the flight drive nut 102 sleeved on the flight drive screw 812 do linear motion in the X direction, and the support 803 of the flight camera 808 includes a base plate 815 and connecting plate 816, the bottom plate 815 is installed horizontally and the light source assembly 801 is installed, the angle between the bottom plate 815 and the connecting plate 816 is 110°-150°, and the camera 808 component 802 is installed on the connecting plate 816.
真空模组5还包括真空模组支架501、汇流集装板502、气压检测集成模块、真空换向板504、真空输出口505、真空直管506、过滤组件507、真空破坏阀509、正负压切换电磁阀510、真空管、真空管支管508,所述真空模组5的真空模组支架501上部安装有汇流集装板502,汇流集装板502外侧面安装有气压检测集成模块,真空模组支架501底部连接有真空换向板504,真空换向板504上面安装有六个真空输出口505,侧面安装有与真空输出口505对应导通的真空直管506,每个真空直管506连接一个过滤组件507,过滤组件507与汇流集装板502上的对应的真空管支管508连接;所述真空模组支架501侧面呈H形,汇流集装板502从上方左往右依次安装有一个真空破坏阀509和六个正负压切换电磁阀510,真空破坏阀509安装在正压管道512进口端,正压管道512分别与六个真空管连接,真空管上设置有正负压切换电磁阀510,真空输出口505与真空软管连接,真空软管与贴片轴2的真空接入口连接。 The vacuum module 5 also includes a vacuum module bracket 501, a confluence assembly plate 502, an air pressure detection integrated module, a vacuum reversing plate 504, a vacuum output port 505, a straight vacuum pipe 506, a filter assembly 507, a vacuum breaking valve 509, positive and negative Pressure switching solenoid valve 510, vacuum tube, vacuum tube branch pipe 508, the upper part of the vacuum module bracket 501 of the vacuum module 5 is equipped with a confluence assembly plate 502, and the outer surface of the confluence assembly plate 502 is equipped with an air pressure detection integrated module, the vacuum module A vacuum reversing plate 504 is connected to the bottom of the bracket 501, and six vacuum output ports 505 are installed on the vacuum reversing plate 504, and vacuum straight pipes 506 corresponding to the vacuum output ports 505 are installed on the side, and each vacuum straight pipe 506 is connected to A filter assembly 507, the filter assembly 507 is connected with the corresponding vacuum tube branch 508 on the confluence assembly plate 502; The destruction valve 509 and six positive and negative pressure switching solenoid valves 510, the vacuum breaking valve 509 is installed at the inlet end of the positive pressure pipeline 512, the positive pressure pipeline 512 is respectively connected with six vacuum tubes, and the positive and negative pressure switching solenoid valves 510 are arranged on the vacuum tubes, The vacuum output port 505 is connected with the vacuum hose, and the vacuum hose is connected with the vacuum inlet of the patch shaft 2 .
所述的真空破坏阀509和正负压切换电磁阀510通过小孔管道与正压管道512平面密封连接,小孔管道另一端通过螺丝连接阀体的腔体,控制正压更加精细。 The vacuum breaking valve 509 and the positive and negative pressure switching solenoid valve 510 are connected in a flat and sealed manner with the positive pressure pipeline 512 through the small-hole pipeline, and the other end of the small-hole pipeline is connected to the cavity of the valve body by screws to control the positive pressure more precisely.
负压管道通路由复杂的弯曲的多弯道管路结构,改成简易的直通管路结构,便于安装,真空管道设计更大,负压阻力更小,提高吸料速度,减少真空检测的波动,便于模拟压力传感器检测信号的降噪处理,而且腔体内部负压值更均匀。 The negative pressure pipeline path is changed from a complex curved multi-bend pipeline structure to a simple straight-through pipeline structure, which is easy to install, the vacuum pipeline design is larger, the negative pressure resistance is smaller, the suction speed is increased, and the fluctuation of vacuum detection is reduced. , which is convenient for the noise reduction processing of the detection signal of the analog pressure sensor, and the negative pressure inside the cavity is more uniform.
本实施例真空模组5工作原理:分两道正压(弱吹气压与强吹气压),两道正压分别通过小型减压阀RB500-SSC4-P(0.1Mpa)与调压阀R4000-15-W(0.5Mpa)由电磁阀切换连接至汇流集装板502,弱吹气压为正常工作气压,强吹气压为清理管路杂物气压。 The working principle of the vacuum module 5 in this embodiment is divided into two positive pressures (weak blowing air pressure and strong blowing air pressure). 15-W (0.5Mpa) is switched and connected to the confluence manifold 502 by the solenoid valve. The weak blowing pressure is the normal working pressure, and the strong blowing pressure is the pressure to clean up the pipeline debris.
采用真空破坏阀509控制所有吸头的正压气路,真空破坏阀509常态位为常闭,正压气路通过真空破坏阀509处于常闭与正负压切换电磁阀510编号为1-6的处于常开位实现导通。负压从真空泵出来通过储气罐单独接到吸嘴1至吸嘴6,通过改进后得到均衡有负压。 Vacuum breaking valve 509 is used to control the positive pressure air path of all suction heads. The normal position of vacuum breaking valve 509 is normally closed. The normally open bit achieves conduction. The negative pressure comes out from the vacuum pump and is connected to suction nozzle 1 to suction nozzle 6 separately through the air storage tank. After improvement, a balanced negative pressure is obtained.
从吸取到贴装物料,这一过程中电磁阀通断电情况,当正负压切换电磁阀5101-6通电,对应的吸嘴将处于吸取物料状态,同时气压检测集成模块上的真空压力传感器检测真空,当真空破坏阀509通电,正负压切换电磁阀510编号为1-6通电,对应的吸嘴仍然处于吸住物料状态,当真空破坏阀509通电,正负压切换电磁阀510编号为1-6任意电磁阀断电,对应的吸嘴则处于贴装物料状态。 From suction to placement of materials, the solenoid valve is powered on and off during this process. When the positive and negative pressure switching solenoid valve 5101-6 is powered on, the corresponding suction nozzle will be in the state of sucking materials, and the vacuum pressure sensor on the air pressure detection integrated module Check the vacuum, when the vacuum breaking valve 509 is powered on, the positive and negative pressure switching solenoid valve 510 is numbered 1-6 and the corresponding suction nozzle is still in the state of sucking the material. When the vacuum breaking valve 509 is powered on, the positive and negative pressure switching solenoid valve 510 is numbered Power off any solenoid valve 1-6, and the corresponding nozzle is in the state of placing materials.
本实施例得到明显的技术效果:原来阀体是通过腔体螺纹连接在正压管道512上,改进后通过小孔管道与正压管道512平面密封连接,通过螺丝连接固定阀体的腔体,控制正压更精细。而且汇流集装板502较为简单,气孔较大,过滤组件507安装在外部,气体流通后,气压较稳定。负压从真空泵出来通过储气罐单独接到吸嘴1至吸嘴6,通过改进后得到均衡有负压。 This embodiment obtains obvious technical effects: the original valve body is threadedly connected to the positive pressure pipeline 512 through the cavity, and after improvement, it is connected to the positive pressure pipeline 512 through the small hole pipeline in a plane seal, and the cavity of the valve body is fixed by screw connection. Control positive pressure more finely. Moreover, the confluence assembly plate 502 is relatively simple, with large air holes, and the filter assembly 507 is installed outside. After the gas circulates, the air pressure is relatively stable. The negative pressure comes out from the vacuum pump and is connected to suction nozzle 1 to suction nozzle 6 separately through the air storage tank. After improvement, a balanced negative pressure is obtained.
所述贴片轴2包括吸嘴、吸头、吸杆203、连接座组件204,所述吸杆203是带有外花键的中空管,连接座组件204与吸杆203顶端连接,连接座组件204侧面设置有与吸杆203连通的真空软管接口,吸杆203下端部连接有吸头,吸头下端部安装有吸嘴。 The patch shaft 2 includes a suction nozzle, a suction head, a suction rod 203, and a connecting seat assembly 204. The suction rod 203 is a hollow tube with external splines, and the connecting seat assembly 204 is connected to the top of the suction rod 203, connected The side of the seat assembly 204 is provided with a vacuum hose interface communicating with the suction rod 203, the lower end of the suction rod 203 is connected with a suction head, and the lower end of the suction head is equipped with a suction nozzle.
Z向升降机构3包括设置在贴装头支架1背面的6个Z向驱动电机301、竖直设置的6个Z向带轮机构302,6个贴片轴2的连接座组件204与6个Z向带轮机构302的滑块连接,所述Z向驱动电机301使Z向带轮机构302的滑块上下运动进而拉动贴片轴2上下运动。 The Z-direction lifting mechanism 3 includes 6 Z-direction drive motors 301 arranged on the back of the placement head support 1, 6 Z-direction pulley mechanisms 302 vertically arranged, 6 connecting seat assemblies 204 of the placement shaft 2 and 6 The slider of the Z-direction pulley mechanism 302 is connected, and the Z-direction driving motor 301 moves the slider of the Z-direction pulley mechanism 302 up and down, thereby pulling the patch shaft 2 to move up and down.
Z向升降机构3还包括固定在6个贴装头支架1上方的6个弹簧303,弹簧303与贴片轴2连接座组件204连接,使贴片轴2下移停止时得到一定的缓冲,同时,向上的拉力使贴片轴2复位更加容易。 The Z-direction lifting mechanism 3 also includes 6 springs 303 fixed above the 6 placement head brackets 1. The springs 303 are connected to the connecting seat assembly 204 of the placement shaft 2, so that a certain amount of cushioning is obtained when the placement shaft 2 moves down and stops. At the same time, the upward pulling force makes it easier for the patch axis 2 to reset.
Z向驱动电机301设置为上下两排各三个,Z向驱动电机301上方的集成控制组件6后端设置有通信接口模块304。 The Z-direction drive motors 301 are arranged in two rows of three each, and the rear end of the integrated control assembly 6 above the Z-direction drive motors 301 is provided with a communication interface module 304 .
本实施例中R向转角机构4包括两个R向步进电机401、两个R向主动轮单元402、六个R向从动轮单元403、两条R向同步带404,所述的两个R向步进电机401分别驱动两个R向主动轮单元402,一个R向主动轮单元402带动三个R向从动轮单元403,六个R向从动轮单元403依次编号为1-6号,1、3、5号R向从动轮单元403与第一R向主动轮单元402连接并设置在上层,2、4、6号R向从动轮单元403与第二R向主动轮单元402连接并设置在相邻的下层;R向从动轮单元403套接在吸杆203上,通过外花键限位,进而控制贴片轴2R向转动。 In this embodiment, the R-direction angle mechanism 4 includes two R-direction stepping motors 401, two R-direction driving wheel units 402, six R-direction driven wheel units 403, and two R-direction synchronous belts 404. The R-direction stepping motor 401 respectively drives two R-direction driving wheel units 402, one R-direction driving wheel unit 402 drives three R-direction driven wheel units 403, and the six R-direction driven wheel units 403 are sequentially numbered 1-6, The 1st, 3rd, and 5th R-direction driven wheel units 403 are connected to the first R-direction driving wheel unit 402 and arranged on the upper floor, and the 2nd, 4th, and 6th R-direction driven wheel units 403 are connected to the second R-direction driving wheel unit 402 and arranged on the upper floor. It is arranged on the adjacent lower floor; the R-direction driven wheel unit 403 is sleeved on the suction rod 203, and is limited by external splines, thereby controlling the rotation of the patch axis 2 in the R direction.
所述贴装头支架1为整体框架结构,其背面滑块并在同一侧面的中部连接有螺母102,螺母102与驱动贴片头移动的丝杆套接。 The placement head support 1 is an integral frame structure, and its back slider is connected with a nut 102 in the middle of the same side, and the nut 102 is socketed with the screw rod that drives the placement head to move.
上述实施例和说明书中描述的只是说明本发明的原理和最佳实施例,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。 What described in above-mentioned embodiment and description just illustrate the principle of the present invention and preferred embodiment, under the premise of not departing from the spirit and scope of the present invention, the present invention also can have various changes and improvements, and these changes and improvements all fall into within the scope of the claimed invention.
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| CN108282995A (en) * | 2018-02-05 | 2018-07-13 | 广东华志珹智能科技有限公司 | A kind of the high-performance SMT paster machine flyings camera and method of the far and near camera lens of setting |
| CN108282995B (en) * | 2018-02-05 | 2023-08-15 | 广东木几智能装备有限公司 | High-performance SMT chip mounter flying camera with far and near camera lenses and method |
| CN110716588A (en) * | 2018-07-13 | 2020-01-21 | 苏州永测电子有限公司 | High precision burner |
| CN114206021A (en) * | 2021-12-15 | 2022-03-18 | 捷讯精密橡胶(苏州)有限公司 | Automatic shell fragment equipment of pasting on oatmeal |
| CN114206021B (en) * | 2021-12-15 | 2023-06-16 | 捷讯精密橡胶(苏州)有限公司 | Automatic spring piece sticking equipment on Mylar |
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