CN108279118A - Subsea production tree tests system - Google Patents

Subsea production tree tests system Download PDF

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Publication number
CN108279118A
CN108279118A CN201711417408.9A CN201711417408A CN108279118A CN 108279118 A CN108279118 A CN 108279118A CN 201711417408 A CN201711417408 A CN 201711417408A CN 108279118 A CN108279118 A CN 108279118A
Authority
CN
China
Prior art keywords
test
test fixture
connect
hydraulic control
production tree
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711417408.9A
Other languages
Chinese (zh)
Inventor
李新仲
郭宏
黄河
李清平
张鹏举
李博
包玉银
施佳
齐效文
程锐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MEIZUAN ENERGY TECHNOLOGY (SHANGHAI) Co Ltd
CNOOC Research Institute Co Ltd
Original Assignee
MEIZUAN ENERGY TECHNOLOGY (SHANGHAI) Co Ltd
CNOOC Research Institute Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MEIZUAN ENERGY TECHNOLOGY (SHANGHAI) Co Ltd, CNOOC Research Institute Co Ltd filed Critical MEIZUAN ENERGY TECHNOLOGY (SHANGHAI) Co Ltd
Priority to CN201711417408.9A priority Critical patent/CN108279118A/en
Publication of CN108279118A publication Critical patent/CN108279118A/en
Pending legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • G01N3/10Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
    • G01N3/12Pressure testing

Abstract

The present invention relates to a kind of subsea production trees to test system, including hydraulic control system, test fixture system and Mead-Bauer recovery system, wherein, the hydraulic control system is connect by hydraulic line with test fixture system, for inflow of the Control experiment medium into test fixture system, and the measurement or control of pressure are carried out to the test(ing) medium in test fixture system and hydraulic line;The test fixture system is used to complete the performance test of different components under the control of hydraulic control system;The Mead-Bauer recovery system is connect by hydraulic line with test fixture system, for receiving test fixture system testing after the test(ing) medium that is discharged.Production tree provided by the invention tests system, required pressure when can be according to subsea production tree difference unit test, controls the run time of each component and the volume of fluid in each component;The test(ing) medium of different pressures can also be exported in order according to testing process.

Description

Subsea production tree tests system
Technical field
The present invention relates to gas and oil in sea development technique fields, and in particular to a kind of subsea production tree test system.
Background technology
China starts late for the research of subsea production tree, is currently under the period of a high speed development, but and state Outer compare still has larger gap.Developing South China Sea Deep Water and each oil gas field limit petroleum resources, exploration, exploitation with CNOOC will lead Underwater production model, subsea production tree and its relevant device is used to be applied to marine oil and gas more and more widely and produce.With The growth of usage time, some subsea production tree systems go wrong, need to be detected and safeguard in use.This Outside, the subsea production tree system of some new military services is being to ensure that safety and reliability is also required to be detected before.Design A set of submerged production unit test system is detected the subsea production tree after being newly on active service and repairing, and can not only understand in depth The operation principle of subsea production system equipment, can also greatly promote gas and oil in sea exploitation and subsea production system equipment is ground Hair manufacture intelligence.
Invention content
In order to ensure the test to subsea production tree can coverage area it is wider and make the reliability of test object more preferably, this hair It is bright to provide a kind of subsea production tree test system, including hydraulic control system, test fixture system and Mead-Bauer recovery system, Wherein,
The hydraulic control system is connect by hydraulic line with test fixture system, is used for Control experiment medium to test fixture Inflow in system, and the measurement or control of pressure are carried out to the test(ing) medium in test fixture system and hydraulic line;
The test fixture system is used to complete the performance test of different components under the control of hydraulic control system;
The Mead-Bauer recovery system is connect by hydraulic line with test fixture system, complete for receiving test fixture system testing The test(ing) medium being discharged after finishing.
Wherein, the hydraulic control system is set as at least one, corresponds to corresponding test in test fixture system respectively Component, and each hydraulic control system is by an at least hydraulic line, respectively with the survey of corresponding component in test fixture system Try position connection.
Wherein, the test fixture system includes production tree test fixture, tubing hanger test fixture, the examination of tree cap annular space Press tooling and valve test fixture, wherein
When being intended to be sealed test to production tree, the production tree connect with production tree test fixture, also, the production tree is surveyed Pressurizing port, piston upper chamber test mouth and the piston cavity of resorption test mouth of trial work dress are connected by hydraulic line and hydraulic control system It connects;
When being intended to be sealed test to tubing hanger, the tubing hanger is connect with tubing hanger test fixture, also, the tubing hanger is surveyed The test mouth of trial work dress is connect by hydraulic line with hydraulic control system;
When being intended to be sealed test to tree cap, the tree cap is connect with tree cap annulus test tooling, also, institute The pressure testing hole for stating oil tree cap annulus test tooling is connect by hydraulic line with hydraulic control system;
When being intended to be sealed test to valve, the valve is connect with valve test fixture, also, the valve test fixture Pressure testing hole is connect by hydraulic line with hydraulic control system.
Wherein, the tubing hanger test fixture include three test mouths, respectively centered on test mouth, side test mouth and Mouth is tested in bottom end, wherein center test mouth when being sealed test to tubing hanger ontology with hydraulic control system for connecting, side For being connect with hydraulic control system when being sealed test to tubing hanger annular space sealing element, bottom end test mouth is used for face test mouth It is connect with hydraulic control system when carrying out BPV sealing tests to tubing hanger.
Wherein, the hydraulic control system includes high pressure pumping station and high-pressure stop valve, along the direction of test(ing) medium flowing according to It is secondary to be set on the hydraulic line that hydraulic control system is connect with test fixture system, Control experiment medium is used for test fixture The flowing of system.
Wherein, the hydraulic control system further includes first pressure gauge and second pressure gauge, wherein the first pressure gauge It is connected between high-pressure stop valve and test fixture system, the second pressure gauge is connected to test fixture system and devil liquor recovery Between system.
Wherein, the hydraulic control system further includes information receiving terminal and round chart recorder, is sequentially connected to high pressure and cuts Only between valve and test fixture system.
Wherein, the hydraulic control system further includes thermometer and console, wherein thermometer connects with test fixture system It connects, one end of console is connect with test fixture system, and the other end is connect with one end of high pressure pumping station test(ing) medium to be flowed into.
Wherein, the Mead-Bauer recovery system includes air bleeding valve and reclaimer, is connect successively with test fixture system.
Production tree provided by the invention tests system, required pressure when can be according to subsea production tree difference unit test Power controls the run time of each component and the volume of fluid in each component;Difference can also be exported in order according to testing process The test(ing) medium of pressure.
Description of the drawings
Fig. 1:The structural schematic diagram of subsea production tree provided by the invention;
Fig. 2:The structural schematic diagram of the production tree of the present invention;
Fig. 3:The structural schematic diagram of the production tree sealing test of the present invention;
Fig. 4:The structural schematic diagram of the tubing hanger ontology sealing test of the present invention;
Fig. 5:The structural schematic diagram of the tubing hanger annular space sealing test of the present invention;
Fig. 6:The structural schematic diagram of the tubing hanger BPV sealing tests of the present invention;
Fig. 7:The oil recovery cap annular space sealing test structural schematic diagram of the present invention;
Fig. 8:The valve seal test structure schematic diagram of the present invention.
Reference sign
10 hydraulic line, 20 hydraulic control system
21 high pressure pumping station, 22 high-pressure stop valve
23 first pressure gauge, 231 sub- first pressure gauge
24 second pressure gauge, 25 thermometer
26 console, 27 information receiving terminal
28 round chart recorder, 29 shut-off valve
30 test fixture system, 31 production tree test fixture
311 underwater well head analog components 312 simulate basal disc
313 pressurizing port, 314 piston upper chamber tests mouth
315 piston cavity of resorptions test 32 tubing hanger test fixture of mouth
Mouth is tested at 321 pressure testing flange, 322 center
323 sides test 324 bottom end of mouth and test mouth
33 tree cap annulus test toolings
331 pressure testings, 332 pressure testing hole of blind flange
34 pressure testing flange, 40 Mead-Bauer recovery system
41 air bleeding valve, 42 reclaimer
50 subsea production tree, 60 tubing hanger
61 sealing ring, 70 pressure testing blind plugging
80 tree cap, 91 driver
92 valve, 93 first pressure testing hole
94 second pressure testing holes.
Specific implementation mode
In order to have further understanding to technical scheme of the present invention and advantageous effect, attached drawing is coordinated to be described in detail below Technical scheme of the present invention and its advantageous effect of generation.
Fig. 1 is the structural schematic diagram of subsea production tree provided by the invention, as shown in Figure 1, production tree provided by the invention Test system has mainly been sequentially connected hydraulic control system 20, test fixture system 30 by a hydraulic line 10 and has given up Liquid recovery system 40, test(ing) medium flow to test fixture under the control of hydraulic control system 20, with certain pressure and volume System 30 stops the predetermined time in test fixture system 30, after the performance test for completing corresponding production tree component, then passes through Mead-Bauer recovery system 40 is discharged.
Specifically, the direction of the 10 upper edge test(ing) medium of hydraulic line flowing is equipped with high pressure pumping station 21, high-pressure stop successively Valve 22, test fixture system 30, air bleeding valve 41 and reclaimer 42;Within a test period, by air bleeding valve 41 and The pressure of high-pressure stop valve 22 being turned on and off in realization test fixture system 30 is constant or test(ing) medium circulates;Also, institute It states and is also associated with first pressure gauge 23 between high-pressure stop valve 22 and test fixture system 30, for measuring test fixture to be flowed into The pressure of the test(ing) medium of system 30 is equipped with second pressure gauge 24, is used between the test fixture system 30 and air bleeding valve 41 Measure the pressure of the test(ing) medium of outflow test fixture system 30.
The present invention in the specific implementation, can select different pressure according to different testing requirements, specifically, being surveyed at one It measures in the period, staff is first shut off air bleeding valve 41, opens simultaneously high pressure pumping station 21 and high-pressure stop valve 22, reads the first pressure The numerical value of power table 23.By the adjusting pressure regulating valve in console 26, when the numerical value in first pressure gauge 23 reaches predetermined value When, high-pressure stop valve 22 is closed, the test(ing) medium of predetermined pressure is full of in test fixture system 30, after testing the predetermined time, By read second pressure gauge 24 numerical value it can be learnt that the component to be measured in test fixture system 30 sealing performance;Most Afterwards, air bleeding valve 41 is opened, test(ing) medium is made to flow to reclaimer 42.
In the present invention, in addition in connection in test fixture system 30, there are one thermometers 25, for measuring test fixture system Temperature in system 30.
In the present invention, the hydraulic control system 20 further includes console 26, and one end is connect with test fixture system 30, The other end is connect with one end that 21 test(ing) medium of high pressure pumping station flows into, when for the volume of Control experiment medium, rate and flowing Between etc., to the pressure of Control experiment medium;And control the volume of the fluid in test fixture system 30 needed for each component
Also be connected in turn in the present invention, between the high-pressure stop valve 22 and test fixture system 30 information receiving terminal 27 and Round chart recorder 28, wherein information receiving terminal 27 is for test data monitoring, preservation and output printing, round chart recorder 28 Preservation is mechanically recorded for test data.
To sum up, production tree provided by the invention tests system, required when can be according to subsea production tree difference unit test Pressure, control the run time of each component and the volume of fluid in each component;It can also in order be exported according to testing process The test(ing) medium of different pressures.
Production tree provided by the invention tests system, and the property of different production tree components can be tested in different test periods Can, when it is implemented, only need by one end of hydraulic line flow out along test(ing) medium in hydraulic control system with to be tested Presumptive test position connection on component.
Specifically, as shown in Fig. 2, the structural schematic diagram of the production tree for the present invention, the present invention production tree packet to be measured Tree cap 80, valve body 92 and tubing hanger 60 are included, specifically when test, the leakproofness of entire production tree can be tested, can also be tested The leakproofness of each component in production tree.
It please refers to shown in Fig. 3, for the structural schematic diagram that production tree test fixture of the invention is combined with production tree, such as Fig. 3 It is shown, when the present invention is intended to be sealed performance test to production tree, by subsea production tree 50 and subsea production tree test fixture 31 Connection, subsea production tree test fixture 31 include the underwater well head analog component 311 in simulation underwater well choma border, simulation basal disc 312, for simulating the pressurizing port 313 of borehole pressure, production tree test fixture 31 is also used as the other components of subsea production tree The lower part plug of test.314,315 be respectively after hydraulic cylinder piston epicoele tests mouth and cavity of resorption test, and hydraulic cylinder is by 315 Cavity of resorption, which is suppressed, makes the card tooth on production tree tighten, to the connection realized production tree with simulate well head.314 piston upper chambers suppress reality Existing unlocking function.
When test, pressurizing port 313 connects a hydraulic control system 20, piston upper chamber test by a hydraulic line 10 Mouth 314 and piston cavity of resorption test mouth 315 connect the same hydraulic control system 20 by a hydraulic line 10 respectively, this is same Total first pressure gauge 23 and two points of first pressure gauges 231 there are one being arranged in a hydraulic control system 20, this two points First pressure gauge 231 is connect by a hydraulic line with total first pressure gauge 23 respectively, each point of first pressure gauge 231 and total First pressure gauge 23 between be additionally provided with shut-off valve 29;Thus the sealing performance of subsea production tree 50 is measured.
Subsea production tree provided by the invention tests system, can also be by installing different sub-portions in test fixture system Part is tested all parts in production tree, including production tree group installs while completing the integrated testability of production tree The test of the leakproofness of the connection of each component of valve, tubing hanger, tree cap after.It is described in detail as follows:
It please refers to shown in Fig. 4, is the structural schematic diagram of the tubing hanger ontology sealing test of the present invention, as shown in figure 4, the present invention is intended to When being sealed performance test to tubing hanger ontology, tubing hanger 60 is mounted in tubing hanger test fixture 32, and by tubing hanger 60 lower port is blocked using pressure testing blind plugging 70, and 32 upper end of tubing hanger test fixture is provided with pressure testing flange 321, hydraulic line 10 one end is connect with the center test mouth 322 on pressure testing flange 321, and the other end connect with high-pressure stop valve 22, thus surveys The sealing performance of 60 ontology of stand oil pipe hanger.
It please refers to shown in Fig. 5, is the structural schematic diagram of the tubing hanger annular space sealing test of the present invention, as shown in figure 5, this hair It is bright when being intended to test the sealing performance of tubing hanger annular space sealing element, tubing hanger 60 is mounted on tubing hanger test fixture 32 It is interior, and the lower port of tubing hanger 60 is blocked using pressure testing blind plugging 70,60 lateral wall of tubing hanger is equipped with sealing ring 61, hydraulic pressure One end of pipeline 10 pass through 32 side wall of tubing hanger test fixture on side test mouth 323 connect with sealing ring 61, the other end and High-pressure stop valve 22 connects, and thus measures the sealing performance of tubing hanger annular space sealing element.
It please refers to shown in Fig. 6, is the structural schematic diagram of the tubing hanger BPV sealing tests of the present invention, as shown in fig. 6, this hair When bright tubing hanger BPV sealing performances to be tested, tubing hanger 60 is mounted in tubing hanger test fixture 32, and by tubing hanger 60 Lower port is blocked using pressure testing blind plugging 70, and mouth 324 is tested in one end of hydraulic line 10 with the bottom end of tubing hanger test fixture 32 Connection, the other end connect with high-pressure stop valve 22, thus measures the BPV sealing performances of tubing hanger.
It please refers to shown in Fig. 7, is the oil recovery cap annular space sealing test structural schematic diagram of the present invention, as shown in fig. 7, of the invention When tree cap sealing performance to be tested, tree cap 80 is mounted in tree cap annulus test tooling 33, tree cap Annulus test tooling 33 is equipped with pressure testing blind flange 331,(Valve is bolted by blind flange 331, compresses sealing steel Circle completes valve cavity pressurize pressure experiment to realize sealing)One end of hydraulic line 10 and tree cap annulus test tooling Pressure testing hole 332 on 33 connects, the other end is connect with high-pressure stop valve 22, thus measures oil recovery cap annular space sealing performance.
It please refers to shown in Fig. 8, is the valve seal test structure schematic diagram of the present invention, as shown in figure 8, the present invention is intended to test When the sealing performance of valve, performance test is sealed to the driver of valve 91 and valve body 92 respectively, on driver 91 By a connection of hydraulic line 10 there are one hydraulic control system 20, valve body 92 is equipped with pressure testing flange 34 in one pressure testing hole 93, The second pressure testing hole 94 on pressure testing flange 34 is connected with another hydraulic control system 20 by another hydraulic line 10, with this The sealing performance test of driver 91 and valve body 92 is realized respectively.By suppressing 1.5 times of rated operating pressure of design to valve body Test pressure can also realize the strength test of valve body.
The beneficial effects of the present invention are:
Required pressure when can be according to subsea production tree difference unit test, in the run time and each component that control each component The volume of fluid;The test(ing) medium of different pressures can also be exported in order according to testing process.
Although the present invention is illustrated using above-mentioned preferred embodiment, the protection model that however, it is not to limit the invention It encloses, any those skilled in the art are not departing within the spirit and scope of the present invention, and opposite above-described embodiment carries out various changes It is dynamic still to belong to the range that the present invention is protected with modification, therefore protection scope of the present invention is subject to what claims were defined.

Claims (9)

1. a kind of subsea production tree tests system, it is characterised in that:Including hydraulic control system, test fixture system and waste liquid Recovery system, wherein
The hydraulic control system is connect by hydraulic line with test fixture system, is used for Control experiment medium to test fixture Inflow in system, and the measurement or control of pressure are carried out to the test(ing) medium in test fixture system and hydraulic line;
The test fixture system is used to complete the performance test of different components under the control of hydraulic control system;
The Mead-Bauer recovery system is connect by hydraulic line with test fixture system, complete for receiving test fixture system testing The test(ing) medium being discharged after finishing.
2. subsea production tree as described in claim 1 tests system, it is characterised in that:The hydraulic control system be set as to It is one few, corresponding test component in test fixture system is corresponded to respectively, and each hydraulic control system passes through an at least hydraulic pressure Pipeline is connected with the test position of corresponding component in test fixture system respectively.
3. subsea production tree as described in claim 1 tests system, it is characterised in that:The test fixture system includes recovering the oil Set test fixture, tubing hanger test fixture, tree cap annulus test tooling and valve test fixture, wherein
When being intended to be sealed test to production tree, the production tree connect with production tree test fixture, also, the production tree is surveyed Pressurizing port, piston upper chamber test mouth and the piston cavity of resorption test mouth of trial work dress are connected by hydraulic line and hydraulic control system It connects;
When being intended to be sealed test to tubing hanger, the tubing hanger is connect with tubing hanger test fixture, also, the tubing hanger is surveyed The test mouth of trial work dress is connect by hydraulic line with hydraulic control system;
When being intended to be sealed test to tree cap, the tree cap is connect with tree cap annulus test tooling, also, institute The pressure testing hole for stating oil tree cap annulus test tooling is connect by hydraulic line with hydraulic control system;
When being intended to be sealed test to valve, the valve is connect with valve test fixture, also, the valve test fixture Pressure testing hole is connect by hydraulic line with hydraulic control system.
4. subsea production tree as claimed in claim 3 tests system, it is characterised in that:The tubing hanger test fixture includes three A test mouth, respectively centered on test mouth, side test mouth and bottom end test mouth, wherein center test mouth be used for oil pipe It hangs when ontology is sealed test and is connect with hydraulic control system, it is close for being carried out to tubing hanger annular space sealing element that mouth is tested in side It is connect with hydraulic control system when envelope test, bottom end is tested when mouth is used for tubing hanger progress BPV sealing tests and hydraulic control System connects.
5. subsea production tree as described in claim 1 tests system, it is characterised in that:The hydraulic control system includes high pressure Pumping plant and high-pressure stop valve are set in turn in hydraulic control system along the direction of test(ing) medium flowing and are connect with test fixture system Hydraulic line on, be used for flowing of the Control experiment medium to test fixture system.
6. subsea production tree as claimed in claim 5 tests system, it is characterised in that:The hydraulic control system further includes One pressure gauge and second pressure gauge, wherein the first pressure gauge is connected between high-pressure stop valve and test fixture system, institute Second pressure gauge is stated to be connected between test fixture system and Mead-Bauer recovery system.
7. subsea production tree as claimed in claim 5 tests system, it is characterised in that:The hydraulic control system further includes letter Breath receives terminal and round chart recorder, is sequentially connected between high-pressure stop valve and test fixture system.
8. subsea production tree as claimed in claim 5 tests system, it is characterised in that:The hydraulic control system further includes temperature Degree meter and console, wherein thermometer is connect with test fixture system, and one end of console is connect with test fixture system, separately One end is connect with one end of high pressure pumping station test(ing) medium to be flowed into.
9. subsea production tree as described in claim 1 tests system, it is characterised in that:The Mead-Bauer recovery system includes exhaust Valve and reclaimer are connect with test fixture system successively.
CN201711417408.9A 2017-12-25 2017-12-25 Subsea production tree tests system Pending CN108279118A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201711417408.9A CN108279118A (en) 2017-12-25 2017-12-25 Subsea production tree tests system

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Publication Number Publication Date
CN108279118A true CN108279118A (en) 2018-07-13

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109141956A (en) * 2018-10-19 2019-01-04 西南石油大学 A kind of underwater testing tree pilot system of deep water hydrocarbon test
CN111022002A (en) * 2019-12-31 2020-04-17 中国船舶重工集团公司七五0试验场 Wellhead environment simulation platform device and simulation method for deepwater oil and gas production system
CN113107926A (en) * 2021-04-09 2021-07-13 美钻深海能源科技研发(上海)有限公司 Device and method for testing subsea tree

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CN107491027A (en) * 2016-06-13 2017-12-19 陈玉梅 A kind of production tree device for detecting water pressure control system
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CN204064696U (en) * 2014-08-19 2014-12-31 宝鸡石油机械有限责任公司 A kind of underwater horizontal type X-tree detective pole
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CN105300614A (en) * 2015-11-25 2016-02-03 江南工业集团有限公司 Vehicle LNG gas cylinder multifunctional valve test system and test method
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CN107491027A (en) * 2016-06-13 2017-12-19 陈玉梅 A kind of production tree device for detecting water pressure control system
CN206787802U (en) * 2017-04-11 2017-12-22 兰州理工大学温州泵阀工程研究院 A kind of valve static pressure service life experiment system
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CN207623000U (en) * 2017-12-25 2018-07-17 中海油研究总院有限责任公司 Subsea production tree tests system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109141956A (en) * 2018-10-19 2019-01-04 西南石油大学 A kind of underwater testing tree pilot system of deep water hydrocarbon test
CN111022002A (en) * 2019-12-31 2020-04-17 中国船舶重工集团公司七五0试验场 Wellhead environment simulation platform device and simulation method for deepwater oil and gas production system
CN111022002B (en) * 2019-12-31 2024-04-16 中国船舶重工集团公司七五0试验场 Wellhead environment simulation platform device and simulation method for deep water oil and gas production system
CN113107926A (en) * 2021-04-09 2021-07-13 美钻深海能源科技研发(上海)有限公司 Device and method for testing subsea tree

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