CN107478400A - Pressure testing device and its method a kind of while that detect multiple valves - Google Patents
Pressure testing device and its method a kind of while that detect multiple valves Download PDFInfo
- Publication number
- CN107478400A CN107478400A CN201710951038.0A CN201710951038A CN107478400A CN 107478400 A CN107478400 A CN 107478400A CN 201710951038 A CN201710951038 A CN 201710951038A CN 107478400 A CN107478400 A CN 107478400A
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- valve
- pressure
- detected
- pressure testing
- multiple valves
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- 238000012360 testing method Methods 0.000 title claims abstract description 85
- 238000000034 method Methods 0.000 title claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 6
- 238000001514 detection method Methods 0.000 claims description 37
- 230000002706 hydrostatic effect Effects 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 7
- 230000006837 decompression Effects 0.000 claims description 4
- 241001269238 Data Species 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000000994 depressogenic effect Effects 0.000 claims description 3
- 239000008400 supply water Substances 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 2
- 238000011056 performance test Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000011079 streamline operation Methods 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract 1
- 238000002474 experimental method Methods 0.000 description 5
- 101000988591 Homo sapiens Minor histocompatibility antigen H13 Proteins 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 101000702394 Homo sapiens Signal peptide peptidase-like 2A Proteins 0.000 description 1
- 101000702393 Homo sapiens Signal peptide peptidase-like 2B Proteins 0.000 description 1
- 101000828788 Homo sapiens Signal peptide peptidase-like 3 Proteins 0.000 description 1
- -1 PSL3G Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/28—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
- G01M3/2876—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for valves
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0014—Type of force applied
- G01N2203/0016—Tensile or compressive
- G01N2203/0019—Compressive
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
- G01N2203/0042—Pneumatic or hydraulic means
- G01N2203/0048—Hydraulic means
Abstract
The invention discloses a kind of while detect the pressure testing device and its method of multiple valves, wherein pressure testing device includes control cabinet, partial pressure test system and pressure testing table, partial pressure test system is by a pressure distributor, and a plurality of pressure testing separated time composition being connected with pressure distributor, the pressure testing separated time has stop valve, pressure gauge and the reversal valve being sequentially connected with by the first pipeline, and one end of first pipeline is connected with pressure distributor.Pressure-measuring method comprises the following steps：Installation valve, open stop valve and medium is inputted into inner chamber to multiple valves to be detected through pressure distributor, enters to press voltage stabilizing to test.The present invention can be independently controlled to each valve to be detected, once finding seepage, as long as closing the stop valve of the leakage valve front end, would not influence the continuation pressure testing of other valves, be laid a good foundation to save disassembly and assembly time.In addition, the present invention greatly reduces waste of the water resource during pressure testing, streamline operation, there is the advantages of raising production efficiency, reduction production cost.
Description
Technical field
The present invention relates to oil recovery/gaseous control head field, more particularly to pressure testing device that is a kind of while detecting multiple valves
And its method.
Background technology
In API6A oil recoveries/gas wellhead equipment field, valve is indispensable part.It is well known that valve rises
To the effect for turning on or blocking fluid media (medium) and pass through, because the reliability of valve is directly connected to whole oil recovery/gas production wellhead dress
Put whether can normal operation, therefore need before dispatching from the factory to carry out hydrostatic pressing intensity detection, hydrostatic means of press seals to each valve
Performance test or airtight testing sealing, to judge whether valve is qualified.
Currently, when carrying out hydrostatic test, the equipment of needs is set by hydraulic test pump (low-lift pump, high-pressure pump), water tank, record
Standby, pressure gauge, high pressure line, blind flange, pressure testing room, screw bolt and nut etc. form.When carrying out airtight testing sealing, it is necessary to set
For by air compressor machine, cooling driers and filter, nitrogen cylinder, two-stage gas booster pump, pond, recording equipment, pressure gauge, high-voltage tube
Line, blind flange, melt pit, screw bolt and nut etc. form.Because the Meteorological of test room and melt pit is especially high, in general factory is difficult
To undertake.Other existing way there is problems：
1st, from the detection time of valve, in API6A specification, the detection to valve has special regulation,
The regulation be by user to condition determine manufacture requirements, that is to say, that select API6A in PSL1, PSL2, PSL3, PSL3G,
PSL4 is detected, and different manufactures requirement is different in detection time.So that PSL3 manufactures require as an example, a valve
Detection time take around 120 minutes, calculated by 8 hours within one day, can only also complete the detection of 4 valves, it is such
Speed obviously can not meet user's request.
2nd, from the detection method of valve, the general method that a deck valve door is detected using a set of equipment, exactly utilize
Hydraulic test pump is connected to valve one end by high pressure line, and to valve cavity injected media, detection operation is carried out using control device.
The above method is relatively backward for the enterprise for producing valve in enormous quantities, and the detection efficiency of daily separate unit detection device extremely has
Limit, efficiency are very low.
3rd, from the detection efficiency of valve, because valve is to produce in enormous quantities, it is very big to detect the workload of valve,
So the method for detection is particularly important.The detection of valve is the process repeated, it is meant that on each deck valve door will repeat
Operation is stated, if the method for detection does not change, its detection efficiency does not increase.
The content of the invention
In order to overcome above mentioned problem, an object of the present invention is to provide pressure testing dress that is a kind of while detecting multiple valves
Put, solve the problems, such as that existing pressure testing device detection efficiency is not high.
It is a further object to provide a kind of while detect the pressure-measuring method of multiple valves, solves existing method inspection
Survey the problem of cost is high, and intensity is big, and detection efficiency is low.
The technical solution adopted for the present invention to solve the technical problems is：Pressure testing dress that is a kind of while detecting multiple valves
Put, for carrying out hydrostatic pressing intensity detection and hydrostatic pressing experiments of sealing performance, including control cabinet, partial pressure test to valve to be detected
System and pressure testing table.Wherein, control cabinet is used to provide stable pressure of supply water to partial pressure test system, and it includes what is adjoined one another
Water tank and hydraulic test pump, the tape deck for recording all valve datas to be detected is also associated with hydraulic test pump.Partial pressure is tested
System is by a pressure distributor, and a plurality of pressure testing separated time composition being connected with pressure distributor, the pressure testing separated time have
Stop valve, pressure gauge and the reversal valve being sequentially connected with by the first pipeline, one end of first pipeline are connected with pressure distributor,
The other end connects with valve to be detected, and the second pipeline is additionally provided between pressure distributor and hydraulic test pump.Pressure testing table has two sets
Valve clamping bench group, every suit valve clamping bench group are respectively arranged with the valve clamping bench corresponding with valve quantity to be detected.
Preferably, pressure testing separated time is provided with five.The present invention can detect five valves in the unit interval, substantially increase work effect
Rate, user's request can be met.
Further, pressure testing separated time is also included for when hydrostatic pressing intensity detection is tested that the valve other end to be detected is close
The blind flange of envelope, the blind flange are unwanted in hydrostatic pressing experiments of sealing performance.
Further, the screw bolt and nut for installing valve to be detected is additionally provided with valve clamping bench.
As another theme of the present invention, pressure-measuring method that is a kind of while detecting multiple valves, filled using above-mentioned pressure testing
Put, comprise the following steps：S1. by valve to be detected be arranged on a set of valve clamping bench group on, and by one end of the first pipeline with
Valve valve port docks；S2. stop valve is opened, valve to be detected is opened or closed by testing requirements, pressure testing is started by control cabinet
Medium is pumped into pressure distributor by pump, is inputted medium to the inner chamber of multiple valves to be detected simultaneously by pressure distributor；
S3. if any valve to be detected finds seepage during pressure is entered, then the stop valve of the valve nose is directly closed, it is other to treat
Detection valve can continue into be depressed into complete detection；S4. when pressure reaches the pressure value of setting, hydraulic test pump pump trip is to be checked
Side valve door carries out voltage stabilizing by API6A requirements, and valve to be detected is not allow for any seepage during voltage stabilizing；If filled in record
Display seepage is put, then closes the stop valve of each pressure testing separated time respectively, whether observation corresponding pressure table has decompression, if any drop
Pressure, illustrates that the valve to be detected of the pressure testing separated time is unqualified；S5. after the completion of detecting, by reversal valve by pressure transmission to another
Set valve clamping bench group separately detects, and can dismantle the valve that above a set of detection is completed simultaneously in separately detection process.
Further, when carrying out the experiment of hydrostatic pressing intensity detection, in addition to blind flange is arranged on valve to be detected
The other end outlet the step of.
Beneficial effects of the present invention：
The present invention can be independently controlled to each valve to be detected, once seepage is found, as long as closing the leak valve
The stop valve held in front of the door, the continuation pressure testing of other valves would not be influenceed, be laid a good foundation to save disassembly and assembly time.It is of the invention big
The big waste for reducing water resource during pressure testing, streamline operation, has and improves production efficiency, reduce the excellent of production cost
Point.The present invention detects multiple valves in the unit interval, substantially increases operating efficiency, so that PSL3 manufactures require as an example, per complete
Into 5 valves detection with about when 120 minutes, in terms of 8 hours, the detection of 20 valves can be completed within one day, and then significantly
Reduce the testing cost of valve and the labor intensity of worker.In addition, can be in detection valve using two sets of valve clamping bench groups
The valve of another set of valve clamping bench group is removed and installed simultaneously, ensure that the continuity of work.
Below with reference to drawings and examples, the present invention is described in detail.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Embodiment
Embodiment,
Referring to Fig. 1, pressure testing device that is a kind of while detecting multiple valves, including control cabinet 1, partial pressure test system and examination
Present a theatrical performance as the last item on a programme 4.
Wherein, control cabinet 1 is used to provide stable pressure of supply water to partial pressure test system, and it includes the water tank to adjoin one another
And hydraulic test pump, the tape deck for recording all valve datas to be detected is also associated with hydraulic test pump.Above-mentioned water tank, pressure testing
Pump, tape deck are completely integrated in control cabinet 1, and control cabinet is provided with guidance panel, on demand can be enterprising in guidance panel
Row operation.
Partial pressure test system is by a pressure distributor 2, and five pressure testing separated time groups being connected with pressure distributor 2
Into the pressure testing separated time has stop valve 11, pressure gauge 10 and the reversal valve 12 being sequentially connected with by the first pipeline 3, first pipe
One end of line 3 is connected with pressure distributor 2, and the other end connects with valve 7 to be detected.In the examination of pressure distributor 2 and control cabinet 1
The second pipeline 13 is additionally provided between press pump.Above-mentioned pressure testing separated time also include be used for will be to be detected when hydrostatic pressing intensity detection is tested
The blind flange 6 of the other end of valve 7 sealing, the blind flange 6 is unwanted in hydrostatic pressing experiments of sealing performance.
Pressure testing table 4 has two sets of valve clamping bench groups, and every suit valve clamping bench group is respectively arranged with and valve to be detected
The corresponding valve clamping bench 5 of quantity.The bolt 8 and nut 9 for installing valve to be detected are additionally provided with valve clamping bench 5.
The application method of pressure testing device that is foregoing while detecting multiple valves will be illustrated below.
Pressure-measuring method that is a kind of while detecting multiple valves, comprises the following steps：
S1. by 5 valves 7 to be detected be arranged on a set of valve clamping bench group on, and by one end of the first pipeline 3 with it is corresponding
The valve port docking of valve.
S2. stop valve 11 is opened, valve 7 to be detected is opened or closed by testing requirements, hydraulic test pump is started by control cabinet 1
Medium is pumped into pressure distributor 2, inputted medium to the inner chamber of multiple valves 7 to be detected simultaneously by pressure distributor 2.
S3. if any valve to be detected 7 finds seepage during pressure is entered, then the cut-off of the valve nose is directly closed
Valve 11, other valves 7 to be detected can continue into be depressed into complete detection.
S4. when pressure reaches the pressure value of setting, hydraulic test pump pump trip, valve 7 to be detected is carried out by API6A requirements
Voltage stabilizing, valve 7 to be detected is not allow for any seepage during voltage stabilizing.If showing seepage in tape deck, close respectively
The stop valve 11 of each pressure testing separated time is closed, whether observation corresponding pressure table has decompression, if any decompression, illustrate the pressure testing separated time
Valve 7 to be detected is seepage, and the pressure releasing of other 4 valves 7 to be detected need not be fallen by such case occur, Ke Yiji
Continuous detection, but need ftercompction to required pressure and continue to close the stop valve 11 of leakage valve front end.
S5. after the completion of detecting, pressure transmission is separately detected to another set of valve clamping bench group by reversal valve 12, another
The valve that above a set of detection is completed can be dismantled in row detection process simultaneously.
Further, when carrying out the experiment of hydrostatic pressing intensity detection, in addition to blind flange 6 is arranged on valve to be detected
The step of 7 other end outlet.
Described above is only the preferred embodiment to invention, and not the scope of invention is defined, therefore is not departing from this
On the premise of invention design spirit, what those of ordinary skill in the art were done to construction, feature and principle of the present invention etc.
Effect change or decoration, all should fall within the scope of protection of the present invention.
Claims (6)
1. pressure testing device that is a kind of while detecting multiple valves, for carrying out hydrostatic pressing intensity detection and hydrostatic to valve to be detected
Means of press seals performance test, including control cabinet, it is characterised in that：Also include partial pressure test system and pressure testing table；
The control cabinet is used to provide stable pressure of supply water to partial pressure test system, and it includes the water tank to adjoin one another and pressure testing
Pump, the tape deck for recording all valve datas to be detected is also associated with hydraulic test pump；
The partial pressure test system is by a pressure distributor, and a plurality of pressure testing separated time group being connected with pressure distributor
Into the pressure testing separated time has stop valve, pressure gauge and the reversal valve being sequentially connected with by the first pipeline, one end of first pipeline
It is connected with pressure distributor, the other end connects with valve to be detected, and the second pipe is additionally provided between pressure distributor and hydraulic test pump
Line；
The pressure testing table has two sets of valve clamping bench groups, and every suit valve clamping bench group is respectively arranged with and valve number to be detected
Measure corresponding valve clamping bench.
2. detect the pressure testing device of multiple valves simultaneously as claimed in claim 1, it is characterised in that：The pressure testing separated time also includes
For the blind flange for sealing the valve other end to be detected when hydrostatic pressing intensity detection is tested.
3. detect the pressure testing device of multiple valves simultaneously as claimed in claim 1, it is characterised in that：On the valve clamping bench also
Provided with the screw bolt and nut for installing valve to be detected.
4. detect the pressure testing device of multiple valves simultaneously as described in any one of claims 1 to 3, it is characterised in that：The pressure testing
Separated time is provided with five.
5. pressure-measuring method that is a kind of while detecting multiple valves, using the pressure testing device of such as any one of Claims 1-4, it is special
Sign is, comprises the following steps：
S1. valve to be detected is arranged in a set of valve clamping bench group, and one end of the first pipeline is docked with valve valve port；
S2. stop valve is opened, valve to be detected is opened or closed by testing requirements, hydraulic test pump is started by medium pump by control cabinet
Enter in pressure distributor, inputted medium to the inner chamber of multiple valves to be detected simultaneously by pressure distributor；
S3. if any valve to be detected finds seepage during pressure is entered, then the stop valve of the valve nose is directly closed, its
Its valve to be detected can continue into be depressed into complete detection；
S4. when pressure reaches the pressure value of setting, hydraulic test pump pump trip, valve to be detected carries out voltage stabilizing by API6A requirements；
If showing seepage in tape deck, the stop valve of each pressure testing separated time is closed respectively, and whether observation corresponding pressure table has drop
Pressure, if any decompression, illustrates that the valve to be detected of the pressure testing separated time is unqualified；
S5. after the completion of detecting, pressure transmission is separately detected to another set of valve clamping bench group by reversal valve, separately detected
During can dismantle simultaneously above it is a set of detection complete valve.
6. detect the pressure testing device of multiple valves simultaneously as claimed in claim 5, it is characterised in that：Carrying out hydrostatic pressing intensity inspection
Test is when testing, the step of including for blind flange being arranged on the other end outlet of valve to be detected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710951038.0A CN107478400A (en) | 2017-10-13 | 2017-10-13 | Pressure testing device and its method a kind of while that detect multiple valves |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710951038.0A CN107478400A (en) | 2017-10-13 | 2017-10-13 | Pressure testing device and its method a kind of while that detect multiple valves |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107478400A true CN107478400A (en) | 2017-12-15 |
Family
ID=60605138
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710951038.0A Pending CN107478400A (en) | 2017-10-13 | 2017-10-13 | Pressure testing device and its method a kind of while that detect multiple valves |
Country Status (1)
| Country | Link |
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| CN (1) | CN107478400A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108279118A (en) * | 2017-12-25 | 2018-07-13 | 中海油研究总院有限责任公司 | Subsea production tree tests system |
| CN108918042A (en) * | 2018-05-31 | 2018-11-30 | 浙江省天正设计工程有限公司 | A kind of rapidly and efficiently value pressure test method and device |
| CN109443745A (en) * | 2018-10-18 | 2019-03-08 | 合肥合茂电子科技有限公司 | A kind of valve strength detection platform |
| CN109855813A (en) * | 2019-01-10 | 2019-06-07 | 上海盛韬半导体科技有限公司 | Integrate the simple detection device and its operation method of pressure maintaining and helium leak check |
| CN112985803A (en) * | 2021-03-30 | 2021-06-18 | 徐工消防安全装备有限公司 | Fire fighting truck valve detection device and method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108279118A (en) * | 2017-12-25 | 2018-07-13 | 中海油研究总院有限责任公司 | Subsea production tree tests system |
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| CN112985803A (en) * | 2021-03-30 | 2021-06-18 | 徐工消防安全装备有限公司 | Fire fighting truck valve detection device and method thereof |
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Application publication date: 20171215 |
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