CN108261982A - A kind of novel biological particles granulation device for automatically controlling charging - Google Patents
A kind of novel biological particles granulation device for automatically controlling charging Download PDFInfo
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- CN108261982A CN108261982A CN201810121187.9A CN201810121187A CN108261982A CN 108261982 A CN108261982 A CN 108261982A CN 201810121187 A CN201810121187 A CN 201810121187A CN 108261982 A CN108261982 A CN 108261982A
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- 239000002245 particle Substances 0.000 title claims abstract description 32
- 238000005469 granulation Methods 0.000 title claims abstract description 24
- 230000003179 granulation Effects 0.000 title claims abstract description 24
- 239000002028 Biomass Substances 0.000 claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 238000005303 weighing Methods 0.000 claims abstract description 10
- 239000008188 pellet Substances 0.000 claims description 15
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
- 238000011084 recovery Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/22—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
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Abstract
本发明公开了一种新型的可自动控制加料的生物质颗粒制粒装置,属于生物质颗粒加工技术领域,为解决现在生物质颗粒制粒过程中存在的颗粒原料的喂入不能根据颗粒生产速度的变化实时变化,导致颗粒生产率不稳定的问题。本发明包括机架、动力装置、进料装置、制粒装置、称重装置,其特征在于进料装置通过上料绞龙把原料送入到机架上的制粒装置,制粒装置通过动力装置开始工作,产生的颗粒进入到称重装置。本发明结构简单、设计巧妙、成本低,实现了全自动、高效率、高质量颗粒生产,提高了颗粒生产过程的效率,同时也降低了工作人员的劳动强度。
The invention discloses a novel biomass granulation device capable of automatically controlling feeding, which belongs to the technical field of biomass granulation processing. The change of β changes in real time, leading to the problem of unstable particle production rate. The invention includes a frame, a power device, a feeding device, a granulating device and a weighing device, and is characterized in that the feeding device sends raw materials to the The device starts to work and the particles produced enter the weighing device. The invention has simple structure, ingenious design and low cost, realizes full-automatic, high-efficiency, and high-quality particle production, improves the efficiency of the particle production process, and reduces the labor intensity of workers at the same time.
Description
技术领域technical field
本发明涉及生物质颗粒制粒机,具体涉及一种新型的可自动控制加料的生物质颗粒制粒装置,本发明属于机械制造技术领域。The invention relates to a biomass particle granulator, in particular to a novel biomass particle granulator that can automatically control feeding. The invention belongs to the technical field of mechanical manufacturing.
背景技术Background technique
生物质颗粒制粒机的工作原理是经过调质的粉碎物料由进料绞龙进入到制粒装置,借助于重力以及喂料刮刀的作用均匀地喂入模具内的压制空间内。在制粒机压辊的强烈挤压作用下,物料逐渐被压实,挤入模具的模孔中并在模孔中成形,由于物料在模辊之间的挤压是连续的,因此成形后的料从模孔中不断呈柱状排出,然后由切刀切成所需长度的颗粒,但是在生产的过程中颗粒的生产率受到原料的喂入量影响,现在的生物质颗粒生产的喂入量不能实时改变,导致颗粒的生产率不稳定,生产效率低。The working principle of the biomass granulator is that the conditioned crushed material enters the granulation device from the feed auger, and is evenly fed into the pressing space in the mold by means of gravity and the action of the feeding scraper. Under the strong extrusion of the rollers of the granulator, the material is gradually compacted, squeezed into the die hole of the mold and formed in the die hole. Since the extrusion of the material between the die rollers is continuous, after forming The material is continuously discharged from the die hole in a columnar shape, and then cut into pellets of the required length by a cutter, but the productivity of the pellets is affected by the feed amount of raw materials during the production process. The feed amount of the current biomass pellet production It cannot be changed in real time, resulting in unstable particle production rate and low production efficiency.
发明内容Contents of the invention
为了克服上述技术问题,本发明提供了一种新型结构简单,小巧轻便、功能丰富、性能优越的新型的可自动控制加料的生物质颗粒制粒装置。In order to overcome the above-mentioned technical problems, the present invention provides a new type of biomass particle granulation device with simple structure, small size, light weight, rich functions and superior performance, which can automatically control feeding.
本发明技术方案为:一种新型的可自动控制加料的生物质颗粒制粒装置,包括机架、动力装置、进料装置、制粒装置、称重装置,其特征在于机架上的动力装置,通过减速机连接制粒装置,制粒装置通过进料装置的上料绞龙连接进料装置,制粒装置的右侧通过出料斗进入颗粒回收仓和称重传感器的称重装置。包括安装有制粒机由颗粒原料箱通过上料电机控制上料绞龙转速向制粒机提供原料,由电动机通过减速机带动制粒机工作,制粒机产生的生物质颗粒通过出料筒进入到颗粒回收仓中由称重传感器检测单位时间颗粒质量的增加量变化。当检测到质量的增加量变小时,上料电机增加转速,上料绞龙增加了原料的喂入量保持颗粒的生产率稳定,当检测到质量的增加量变大了上料电机减小转速上料绞龙减少原理的喂入量,防止制粒机超负荷工作,减少模具磨损,增加设备寿命。The technical solution of the present invention is: a new type of biomass particle granulation device that can automatically control feeding, including a frame, a power device, a feeding device, a granulation device, and a weighing device, and is characterized in that the power device on the frame , connected to the granulation device through the reducer, the granulation device is connected to the feeding device through the feeding auger of the feeding device, and the right side of the granulation device enters the particle recovery bin and the weighing device of the load cell through the discharge hopper. Including the installation of a granulator, the pellet raw material box controls the speed of the feeding auger to provide raw materials to the granulator through the feeding motor, and the motor drives the granulator to work through the reducer, and the biomass particles produced by the granulator pass through the discharge barrel After entering the particle recovery bin, the load cell detects the change in the increase of the particle mass per unit time. When it is detected that the increase in mass becomes smaller, the feeding motor increases the speed, and the feeding auger increases the feeding amount of raw materials to keep the production rate of the pellets stable. When the increase in mass detected becomes larger, the feeding motor reduces the speed Long reduce the feeding amount of the principle, prevent the pellet mill from overloading, reduce the wear of the mold, and increase the life of the equipment.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明一种新型的可自动控制加料的生物质颗粒制粒装置,通过称重传感器检测单位时间颗粒质量的增加量变化,改变上料电机的转速。利用上料电机通过上料绞龙的转速,控制颗粒原料的喂入量,当颗粒质量的增加量减少时提高喂入量可以生物质颗粒的生产率保持稳定,当颗粒质量的增加量过大时减少喂入量可以保护制粒机的模具,增加制粒机的寿命。The invention is a novel biomass granulation device capable of automatically controlling feeding, which changes the rotational speed of a feeding motor by detecting the increase in particle mass per unit time through a weighing sensor. Use the feeding motor to pass the speed of the feeding auger to control the feeding amount of pellet raw materials. When the increase in pellet mass decreases, increasing the feed amount can keep the productivity of biomass pellets stable. When the increase in pellet mass is too large Reducing the feeding amount can protect the mold of the granulator and increase the life of the granulator.
本发明结构简单、设计巧妙、成本低,提高了生物质颗粒的生产效率,降低了工作人员的劳动强度,提高了工作人员的工作环境质量,实现了连续性的自动化生产。The invention has simple structure, ingenious design and low cost, improves the production efficiency of biomass granules, reduces the labor intensity of workers, improves the working environment quality of workers, and realizes continuous automatic production.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明的结构示意图Fig. 1 is a structural representation of the present invention
图2为本发明的动力装置示意图Fig. 2 is a schematic diagram of a power plant of the present invention
图3为本发明的进料装置示意图Fig. 3 is a schematic diagram of the feeding device of the present invention
图4为本发明的制粒与称重结构示意图Fig. 4 is the schematic diagram of granulation and weighing structure of the present invention
图中:1-机架;2-称重传感器;3-颗粒回收仓;4-电动机;5-出料筒;6-减速机;7-制粒机;8-上料绞龙;9-颗粒原料箱;10-上料电机。In the figure: 1-frame; 2-load sensor; 3-particle recovery bin; 4-motor; 5-discharging barrel; 6-reducer; 7-granulator; 8-feeding auger; Particle raw material box; 10-feeding motor.
具体实施方式Detailed ways
参照说明书附图1至附图4对本发明的一种新型的可自动控制加料的生物质颗粒制粒装置,作以下详细地说明。Referring to the accompanying drawings 1 to 4 of the specification, a new type of biomass particle granulation device that can automatically control the feeding of the present invention will be described in detail below.
一种新型的可自动控制加料的生物质颗粒制粒装置,包括安装有制粒机7由颗粒原料箱9通过上料电机10控制上料绞龙8转速向制粒机提供原料,由电动机4通过减速机6带动制粒机工作,制粒机产生的生物质颗粒通过出料筒5进入到颗粒回收仓3中由称重传感器2检测单位时间颗粒质量的增加量变化。当检测到质量的增加量变小时,上料电机10增加转速,上料绞龙8增加了原料的喂入量保持颗粒的生产率稳定,当检测到质量的增加量变大了上料电机10减小转速上料绞龙8减少原理的喂入量,防止制粒机超负荷工作,减少模具磨损,增加设备寿命。A new type of biomass particle granulation device that can automatically control feeding, including a granulator 7 installed, the particle raw material box 9 controls the speed of the feeding auger 8 through the feeding motor 10 to provide raw materials to the granulator, and the motor 4 The granulator is driven by the reducer 6, and the biomass particles produced by the granulator enter the particle recovery bin 3 through the discharge cylinder 5, and the load cell 2 detects the change in the increase of the particle mass per unit time. When it is detected that the increase in quality becomes smaller, the feeding motor 10 increases the rotating speed, and the feeding auger 8 increases the feeding amount of raw materials to keep the production rate of the pellets stable. When it detects that the increasing amount of the quality becomes larger, the feeding motor 10 reduces the rotating speed Feeding auger 8 reduces the feeding amount of the principle, prevents the pellet mill from overloading, reduces mold wear and increases equipment life.
该一种新型的可自动控制加料的生物质颗粒制粒装置通过控制装置(PLC)进行精确控制,利用称重传感器检测单位时间颗粒质量的增加量变化,通过控制系统控制进料装置电机转动速度改变上料绞龙的转速,当检测到质量的增加量变小时,上料电机增加转速,上料绞龙增加了原料的喂入量保持颗粒的生产率稳定,当检测到质量的增加量变大了上料电机减小转速上料绞龙减少原理的喂入量,防止制粒机超负荷工作,减少模具磨损,增加设备寿命。This new type of biomass granulation device that can automatically control the feeding is precisely controlled by the control device (PLC), and the weight sensor is used to detect the increase in the mass of the granules per unit time, and the rotation speed of the motor of the feeding device is controlled by the control system. Change the speed of the feeding auger. When the increase in mass is detected to be small, the speed of the feeding motor is increased. The feeding auger increases the feeding amount of raw materials to keep the productivity of the pellets stable. When the increase in mass is detected to be larger The material motor reduces the speed and the feeding auger reduces the feeding amount of the principle, prevents the pellet mill from overloading, reduces mold wear, and increases equipment life.
以上所述,仅为本发明的具体实施方式,熟悉本领域的技术人员在本发明揭露的范围内,可轻易想到的变化,都应涵盖在本发明的保护范围内。The above descriptions are only specific implementations of the present invention, and changes that can be easily conceived by those skilled in the art within the scope of the disclosure of the present invention shall be covered by the protection scope of the present invention.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810121187.9A CN108261982A (en) | 2018-02-07 | 2018-02-07 | A kind of novel biological particles granulation device for automatically controlling charging |
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| CN201810121187.9A CN108261982A (en) | 2018-02-07 | 2018-02-07 | A kind of novel biological particles granulation device for automatically controlling charging |
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| CN202921263U (en) * | 2012-12-04 | 2013-05-08 | 苏州拓博琳新材料科技有限公司 | Continuous granulation equipment |
| CN204232250U (en) * | 2014-11-05 | 2015-04-01 | 嘉善天慧光电科技有限公司 | A kind of granulation device |
| CN204710267U (en) * | 2015-05-15 | 2015-10-21 | 济南大学 | A kind ofly realize the adjustable living beings modularization granulation device of particle diameter |
| CN204930347U (en) * | 2015-09-01 | 2016-01-06 | 沾益三维饲料有限公司 | A kind of feed granulating device |
| CN205603547U (en) * | 2016-03-07 | 2016-09-28 | 六安市恒能生物质能源有限公司 | Living beings granulation machine spiral feed adjusting device |
| CN106693836A (en) * | 2016-12-13 | 2017-05-24 | 浙江中同科技有限公司 | Adjustable straightening granulator capable of feeding uniformly |
| CN206866605U (en) * | 2017-05-26 | 2018-01-12 | 广州傲农生物科技有限公司 | A kind of feed granulating device |
-
2018
- 2018-02-07 CN CN201810121187.9A patent/CN108261982A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201454492U (en) * | 2009-05-31 | 2010-05-12 | 上海亦晨信息科技发展有限公司 | Granulating device with quantitative packaging device |
| CN202921263U (en) * | 2012-12-04 | 2013-05-08 | 苏州拓博琳新材料科技有限公司 | Continuous granulation equipment |
| CN204232250U (en) * | 2014-11-05 | 2015-04-01 | 嘉善天慧光电科技有限公司 | A kind of granulation device |
| CN204710267U (en) * | 2015-05-15 | 2015-10-21 | 济南大学 | A kind ofly realize the adjustable living beings modularization granulation device of particle diameter |
| CN204930347U (en) * | 2015-09-01 | 2016-01-06 | 沾益三维饲料有限公司 | A kind of feed granulating device |
| CN205603547U (en) * | 2016-03-07 | 2016-09-28 | 六安市恒能生物质能源有限公司 | Living beings granulation machine spiral feed adjusting device |
| CN106693836A (en) * | 2016-12-13 | 2017-05-24 | 浙江中同科技有限公司 | Adjustable straightening granulator capable of feeding uniformly |
| CN206866605U (en) * | 2017-05-26 | 2018-01-12 | 广州傲农生物科技有限公司 | A kind of feed granulating device |
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Application publication date: 20180710 |