CN105617935B - A kind of high intensity granulator - Google Patents
A kind of high intensity granulator Download PDFInfo
- Publication number
- CN105617935B CN105617935B CN201610065079.5A CN201610065079A CN105617935B CN 105617935 B CN105617935 B CN 105617935B CN 201610065079 A CN201610065079 A CN 201610065079A CN 105617935 B CN105617935 B CN 105617935B
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- pressure
- motor
- high intensity
- feeder
- main shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/22—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Fodder In General (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The present invention discloses a kind of high intensity granulator, includes mainly holder, storehouse to be pelletized, feeder, pressure setting, main motor, sub-material motor and pressure self-adjusting regulating device.The present invention improves raw material availability using the tooth shaft engaged in pairs and bevel gear composition spiral bevel gear, compared with the conventional types of equal-wattage, 20% or more output increased；The present invention includes pressure self-adjusting regulating device, automatically adjusts the pressure of main shaft pressing plate and pressure roller, reaches low energy consumption, environmental protection, the technique effect for extending service life of equipment；The product particle ratio of briquetting of production, intensity is high, substantially without cracking, without powder；The present invention becomes apparent stalk raw materials advantage, has broad application prospects.
Description
Technical field
The present invention relates to a kind of granulator more particularly to a kind of granulators producing high intensity biological particles.
Background technology
The rural area on the ground such as China North China, northeast, Central China all generates a large amount of agricultural crop straws every year, and burning disposal can be made
At atmosphere pollution, and discarded bury not only causes waste meeting contaminated soil, this becomes local huge social concern.For sound
Answer national recycling economy, energy-saving and emission-reduction call, by agricultural crop straw by Polletizer press roller roll squeeze out ring moulds and granulate, with
As feed stripped or biomass fuel.The granulator generally existing raw material availability of the prior art is low, and grain forming rate is low, by force
The problems such as low is spent, phenomena such as particle of production is often cracking, powder.
Invention content
Defect based on the prior art, the object of the present invention is to provide a kind of particles producing high intensity biological particles
Machine.
A kind of high intensity granulator, including at least holder, storehouse to be pelletized, feeder, pressure setting, main motor, sub-material electricity
Machine and pressure self-adjusting regulating device.
The holder is high rigidity plastics or stainless steel, and the high rigidity plastics include but not limited to：Polypropylene
(PP), polyvinyl chloride (PVC), makrolon (PC), acrylonitrile-butadiene-styrene copolymer (ABS), polyformaldehyde (POM),
Polymethyl methacrylate (PMMA).Further, the high rigidity filling plastic glass fibre (GF) is used as plasticizer, preferably
For ABS+20%GF.Further, the stainless steel is 316L stainless steels.
The storehouse to be pelletized is in funnel-form.
The feeder includes frequency control motor, retarder, auger cylinder and screw-conveyer-shaft, the variable-frequency motor with it is described
After retarder direct connection with the auger axis connection；The screw-conveyer-shaft is fixed on the auger inner barrel by front and rear cover,
It is provided with bearing at the auger cylinder tie point.Further, hand hole cover and clear is provided on the auger cylinder lateral wall
Li Men.
The pressure setting includes sweeping through the material disc assembly, suppressing room and is fixed at the indoor ring moulds of compacting, main shaft and institute
State the connection of main shaft one end main shaft pressing plate, two and to the pressure roller shaft being arranged on the main shaft pressing plate and two pressure rollers；Institute
It states sweeping through the material disc assembly to be connected with the suppressing room, for discharging；The pressure roller is set in ring moulds, in the pressure roller shaft, relatively
The spindle axis line is symmetrical.
Further, the pressure setting side wall is provided with inlet scoop, is connected with the suppressing room top.
Further, the pressure setting side wall is provided with particle mouth, is connected with the suppressing room bottom.
The powered stage torque of main motor is passed to tooth shaft, tooth shaft and the main shaft by the main motor by yielding coupling
The bevel gear of upper setting is engaged is transmitted to main shaft power, and the main motor is provided with frequency converter.
The sub-material motor be decelerating motor, by sweeping through the material pinion gear to the sweeping through the material disc assembly transmission, by molding mass from
The discharge port discharge being arranged on the pressure setting side wall.
The pressure self-adjusting regulating device includes pressure sensor, wireless communication unit, pressure regulating controller.When the pressure
When the main shaft pressing plate of device processed and the pressure of pressure roller change, the pressure sensor measures pressure change data, will be described
Pressure change data are sent to wireless communication unit, and the wireless communication unit transfers data to the pressure adjusting control
Device, the pressure regulating controller judge whether the pressure change data reach threshold value, if reaching threshold value to the main motor
Frequency converter send signal, to increase or reduce the output power of the driving device.
The communication modes of the wireless communication unit are bluetooth and/or WiFi.
The connection relation of each component part is as follows：
The storehouse lower end to be pelletized is connect by moving connecting mechanism with the feed inlet of the feeder；The feeder goes out
Material mouth is flexible coupling with pressure setting feed inlet；The main motor is connect by yielding coupling with the pressure setting；Described point
Material motor is set to the pressure setting side wall.Main shaft pressing plate and pressure roller in the pressure setting is arranged in the pressure sensor
It is upper, the pressure sensor is described by carrying out data transmission between wireless communication unit and the pressure regulating controller
The frequency converter of pressure regulating controller and the main motor establishes communication by wired or wireless mode.The pressure adjusts control
The communication modes of device processed and the frequency converter of the main motor are preferably RS485 wire communications port.
The moving connecting mechanism divides fixed part and movable part, fixed part to connect with the storehouse welding to be pelletized
It connects, movable part is connect by bolt with the feeder feed inlet；Moving connecting mechanism fixed part both ends are fixed,
Its movable part both ends is flexibly connected and can be rotated around tie point so that the feeder can be rotated around orlop portion to be pelletized.
Further, moving connecting mechanism fixed part both sides integrated setting is picked up the ears, and offers screw hole thereon,
Correspondingly, it is also equipped with and picks up the ears in the movable part both sides of the moving connecting mechanism, also offer thereon and be flexibly connected machine
Structure fixed part is picked up the ears the screw hole that upper screw hole matches, and two screw holes are connected by hold-down bolt；The moving connecting mechanism can live
Dynamic part picks up the ears to be fixed on bracket with axis pin by connecting rod, and wherein connecting rod is provided with bearing with the axis pin tie point.
The beneficial effects of the invention are as follows：
A kind of high intensity granulator of the present invention forms spiral bevel gear using the tooth shaft engaged in pairs and bevel gear,
Compared with belt, chain drive, the spiral bevel gear occupies little space, transmission ratio is stable, bearing capacity is high, long working life.
Therefore, the high intensity granulator based on the spiral bevel gear improves raw material availability, the biography with equal-wattage
System type is compared, 20% or more output increased.
A kind of high intensity granulator of the present invention includes pressure self-adjusting regulating device, in process of production can be according to pressure
Power situation of change and the pressure for automatically adjusting main shaft pressing plate and pressure roller not only ensured formed product but also reduced the abrasion of mechanical part,
Reach low energy consumption, environmental protection, the technique effect for extending service life of equipment；The product particle ratio of briquetting of production, intensity is high, substantially
Without cracking, without powder；It is become apparent especially for stalk raw materials advantage.
Description of the drawings
Fig. 1 is the structural schematic diagram of high intensity granulator of the present invention；
Fig. 2 is the side view of Fig. 1；
Fig. 3 is the structure sectional view of high intensity particle pressure setting of the present invention.
Specific implementation mode
Below by specific embodiment, further technical scheme of the present invention is specifically described.It should be understood that below
Embodiment be intended only as illustrating, and do not limit the scope of the invention, while those skilled in the art is according to the present invention
The obvious change and modification made are also contained within the scope of the invention.
Embodiment 1
As depicted in figs. 1 and 2, a kind of granulator producing high intensity biological particles.Including holder 1, storehouse to be pelletized
2, feeder 3, pressure setting 4, main motor 5, sub-material motor 6 and pressure self-adjusting regulating device 7.
The holder 1 is ABS+20%GF high rigidity plastic materials.
The storehouse to be pelletized 2 is in funnel-form.
The feeder 3 includes frequency control motor 31, retarder 32, auger cylinder and screw-conveyer-shaft, the variable-frequency motor
With after the retarder direct connection with the auger axis connection；The screw-conveyer-shaft is fixed on by front and rear cover in the auger cylinder body
It is provided with bearing at portion, with the auger cylinder tie point.It is provided with hand hole cover and cleaning door on the auger cylinder lateral wall.
As shown in figure 3, the pressure setting 4 includes sweeping through the material disc assembly 41, suppressing room 43 and is fixed in suppressing room
43 ring moulds 44, main shaft 45, the main shaft pressing plate 46, two being connect with described main shaft one end and to being arranged in the main shaft pressing plate 46
On pressure roller shaft 47 and two pressure rollers 48；The sweeping through the material disc assembly 41 is connected with the suppressing room 43, for discharging；The pressure
Roller 48 is set in ring moulds 44, in the pressure roller shaft 47, and relatively described 45 axial line of main shaft is symmetrical.4 side wall of the pressure setting
It is provided with inlet scoop, is connected with 43 top of the suppressing room.4 side wall of the pressure setting is provided with particle mouth, with the pressure
43 bottom of room conducting processed.
The powered stage torque of main motor 5 is passed to tooth shaft by the main motor 5 by yielding coupling 51, tooth shaft with it is described
The bevel gear being arranged on main shaft is engaged is transmitted to main shaft power, and the main motor 5 is provided with frequency converter.
The sub-material motor 6 is decelerating motor, is driven, will be molded to the sweeping through the material disc assembly 41 by sweeping through the material pinion gear 42
Expect the discharge port being arranged from 4 side wall of pressure setting discharge.
The pressure self-adjusting regulating device 7 includes pressure sensor, wireless communication unit, pressure regulating controller.Work as main shaft
When the pressure of pressing plate and pressure roller changes, the pressure sensor measures pressure change data, by the pressure change data
It is sent to wireless communication unit, the wireless communication unit transfers data to the pressure regulating controller, the pressure tune
Section controller judge whether the pressure change data reach threshold value, if reaching threshold value by RS485 wire communications port to
The frequency converter of the main motor 5 sends signal, to increase or reduce the output power of the driving device.
The communication modes of the wireless communication unit are bluetooth and/or WiFi.
2 lower end of storehouse to be pelletized is connect by moving connecting mechanism with the feed inlet of the feeder 3；The feeder
3 discharge ports are flexible coupling with 4 feed inlet of pressure setting；The main motor 5 is connect by yielding coupling with the pressure setting 4；
The sub-material motor 6 is set to 4 side wall of the pressure setting.The main shaft in the pressure setting 4 is arranged in the pressure sensor
On pressing plate and pressure roller, the pressure sensor is by carrying out data biography between wireless communication unit and the pressure regulating controller
Defeated, the frequency converter of the pressure regulating controller and the main motor 5 is established by RS485 wire communications port to be communicated.
The moving connecting mechanism divides fixed part and movable part, fixed part to be welded with the storehouse 2 to be pelletized
Connection, movable part is connect by bolt with 3 feed inlet of the feeder；Moving connecting mechanism fixed part both ends are solid
Fixed, movable part both ends are flexibly connected and can be rotated around tie point so that the feeder 3 can be revolved around 2 bottom of storehouse to be pelletized
Turn.Moving connecting mechanism fixed part both sides integrated setting is picked up the ears, and screw hole is offered thereon, correspondingly, described
The movable part both sides of moving connecting mechanism, which are also equipped with, picks up the ears, and also offers pick up the ears with moving connecting mechanism fixed part thereon
The screw hole that upper screw hole matches, two screw holes are connected by hold-down bolt；It picks up the ears to pass through in the movable part of moving connecting mechanism
Connecting rod is fixed on axis pin on bracket, and wherein connecting rod is provided with bearing with the axis pin tie point.
Specific working mode：
By taking agricultural crop straw as an example, stalk enters feeder 3, and 3 forced feed of feeder makes stalk eventually enter into compacting
It pelletizes room.Stalk through pressure roller extrusion forming, the particle of compression moulding by after the cutter cut-out on sweeping through the material disc assembly again by Buddhist nun
Dragon sweeps plate and is discharged by discharge port.
Main motion is that the powered stage torque of main motor 5 is passed to tooth shaft by yielding coupling, and tooth shaft is nibbled with bevel gear
Conjunction is transmitted to power on main shaft, and main shaft rotation is allowed to grain forming to squeeze the material of suppressing room with dynamic pressure roller.It is pressed into
The particle of type is discharged by sweeping plate by nylon again after the cutter cut-out on sweeping through the material disc assembly by discharge port.
Main motion is transmitted on the bevel gear of main shaft by tooth shaft, and tooth shaft and bevel gear are a pair of intermeshing spirals
Bevel gear.Helical Bevel Gear is efficient, and transmission ratio is stablized, and circular arc overlap coefficient is big, and bearing capacity is high, and stable drive is flat
Suitable, reliable operation is compact-sized, energy saving material-saving, saving space, wear-resistant, long lifespan, and noise is small.It is needed when transmitting same torque
The driving member wanted is smaller than the bulk needed for belt, chain drive, saves space；Helical Bevel Gear is than stablizing, transmission ratio
Stablize the basic demand to transmission performance in the often transmission of all kinds of mechanical equipments；Spiral bevel gear reliable operation, long lifespan.
Claims (9)
1. a kind of high intensity granulator, it is characterised in that：Including holder, storehouse to be pelletized, feeder, pressure setting, main motor, divide
Expect motor and pressure self-adjusting regulating device；
The holder is high rigidity plastics or stainless steel；The high rigidity plastics be selected from polypropylene PP, polyvinylchloride,
One in polycarbonate, acrylonitrile-butadiene-styrene copolymer ABS, polyformaldehyde POM, polymetylmethacrylate
Kind；
The storehouse to be pelletized is in funnel-form；
The feeder includes frequency control motor, retarder, auger cylinder and screw-conveyer-shaft, the variable-frequency motor and the deceleration
After device direct connection with the auger axis connection；The screw-conveyer-shaft is fixed on the auger inner barrel by front and rear cover, and described
It is provided with bearing at auger cylinder tie point；
The pressure setting include sweeping through the material disc assembly, suppressing room and be fixed at the indoor ring moulds of compacting, main shaft, with the master
The main shaft pressing plate of axis one end connection, two and to the pressure roller shaft being arranged on the main shaft pressing plate and two pressure rollers；It is described to sweep
Charging tray assembly is connected with the suppressing room, for discharging；The pressure roller is set in ring moulds and in the pressure roller shaft, opposite institute
It is symmetrical to state spindle axis line；
The powered stage torque of main motor is passed to tooth shaft by the main motor by yielding coupling, and tooth shaft is set on the main shaft
The bevel gear set is engaged is transmitted to main shaft power, and the main motor is provided with frequency converter；
The sub-material motor is decelerating motor, sweeping through the material disc assembly transmission is given by sweeping through the material pinion gear, by molding mass from described
The discharge port discharge being arranged on pressure setting side wall；
The pressure self-adjusting regulating device includes pressure sensor, wireless communication unit and pressure regulating controller；When the compacting
When the main shaft pressing plate of device and the pressure of pressure roller change, the pressure sensor measures pressure change data, by the pressure
Power delta data is sent to wireless communication unit, and the wireless communication unit transfers data to the pressure regulating controller,
The pressure regulating controller judges whether the pressure change data reach threshold value, if reaching change of the threshold value to the main motor
Frequency device sends signal, to increase or reduce the output power of driving device；
The communication modes of the wireless communication unit are bluetooth and/or WiFi；
The connection relation of each component part is：The charging that the storehouse lower end to be pelletized passes through moving connecting mechanism and the feeder
Mouth connection；The feeder discharge port is flexible coupling with pressure setting feed inlet；The main motor by yielding coupling with it is described
Pressure setting connects；The sub-material motor is set to the pressure setting side wall；The pressure sensor is arranged in the compacting
The main shaft pressing plate of device and pressure roller it is upper, the pressure sensor by wireless communication unit and the pressure regulating controller it
Between carry out data transmission, the frequency converter of the pressure regulating controller and the main motor is established by wired or wireless mode
Communication；
The moving connecting mechanism divides fixed part and movable part, fixed part to be welded to connect with the storehouse to be pelletized,
Movable part is connect by bolt with the feeder feed inlet；Moving connecting mechanism fixed part both ends are fixed,
Movable part both ends are flexibly connected and can be rotated around tie point so that the feeder can be rotated around orlop portion to be pelletized.
2. high intensity granulator according to claim 1, it is characterised in that：The material of the holder is high rigidity filling plastic
Glass fibre GF is as plasticizer.
3. high intensity granulator according to claim 2, it is characterised in that：The material of the holder is ABS+20%GF.
4. high intensity granulator according to claim 1, it is characterised in that：The stainless steel is 316L stainless steels.
5. high intensity granulator according to claim 1, it is characterised in that：It is provided with hand hole cover on the auger cylinder lateral wall
And cleaning door.
6. high intensity granulator according to claim 1, it is characterised in that：The pressure setting side wall is provided with inlet scoop,
It is connected with the suppressing room top.
7. high intensity granulator according to claim 1, it is characterised in that：The pressure setting side wall is provided with particle mouth,
It is connected with the suppressing room bottom.
8. high intensity granulator according to claim 1, it is characterised in that：The pressure regulating controller and the main motor
Frequency converter communication modes be RS485 wire communications port.
9. high intensity granulator according to claim 1, it is characterised in that：Moving connecting mechanism fixed part both sides one
Body, which is provided with, picks up the ears, and offers screw hole thereon, correspondingly, is also equipped in the movable part both sides of the moving connecting mechanism
It picks up the ears, also offers pick up the ears the screw hole that upper screw hole matches with moving connecting mechanism fixed part thereon, two screw holes pass through compression
It is bolted；The movable part of moving connecting mechanism picks up the ears to be fixed on bracket with axis pin by connecting rod, the connecting rod with
The axis pin tie point is provided with bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610065079.5A CN105617935B (en) | 2016-01-28 | 2016-01-28 | A kind of high intensity granulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610065079.5A CN105617935B (en) | 2016-01-28 | 2016-01-28 | A kind of high intensity granulator |
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| Publication Number | Publication Date |
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| CN105617935A CN105617935A (en) | 2016-06-01 |
| CN105617935B true CN105617935B (en) | 2018-08-03 |
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| CN201610065079.5A Active CN105617935B (en) | 2016-01-28 | 2016-01-28 | A kind of high intensity granulator |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106085542A (en) * | 2016-07-25 | 2016-11-09 | 柳州名品科技有限公司 | Sunflower straw granulation preparation technology |
| CN106190397A (en) * | 2016-07-25 | 2016-12-07 | 柳州名品科技有限公司 | Bagasse granulating process |
| CN106239671B (en) * | 2016-08-19 | 2018-01-19 | 中国水稻研究所 | A kind of step fiberization process of agricultural crop straw two and its application |
| CN106823998A (en) * | 2017-03-07 | 2017-06-13 | 桂林新洲机械设备有限公司 | Novel intelligent biomass granule fuel facility for granulating |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5938432A (en) * | 1997-03-07 | 1999-08-17 | Sms Schloemann-Siemag Aktiengesellschaft | Top closing device for shaft furnaces |
| CN2765486Y (en) * | 2004-09-10 | 2006-03-22 | 江苏正昌粮机股份有限公司 | Novel feeding device |
| CN203355688U (en) * | 2013-06-27 | 2013-12-25 | 潍坊正远粉体工程设备有限公司 | Dry method pelletizer |
| CN204040114U (en) * | 2014-07-16 | 2014-12-24 | 上海三盛金属制品有限公司 | Internet of Things self power generation pressure sensing expansion drum |
| CN104399409A (en) * | 2014-11-19 | 2015-03-11 | 常州远见机械有限公司 | Long-life biomass particle granulator |
-
2016
- 2016-01-28 CN CN201610065079.5A patent/CN105617935B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5938432A (en) * | 1997-03-07 | 1999-08-17 | Sms Schloemann-Siemag Aktiengesellschaft | Top closing device for shaft furnaces |
| CN2765486Y (en) * | 2004-09-10 | 2006-03-22 | 江苏正昌粮机股份有限公司 | Novel feeding device |
| CN203355688U (en) * | 2013-06-27 | 2013-12-25 | 潍坊正远粉体工程设备有限公司 | Dry method pelletizer |
| CN204040114U (en) * | 2014-07-16 | 2014-12-24 | 上海三盛金属制品有限公司 | Internet of Things self power generation pressure sensing expansion drum |
| CN104399409A (en) * | 2014-11-19 | 2015-03-11 | 常州远见机械有限公司 | Long-life biomass particle granulator |
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