CN210765035U - Movable organic waste regeneration system - Google Patents
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- CN210765035U CN210765035U CN201921276140.6U CN201921276140U CN210765035U CN 210765035 U CN210765035 U CN 210765035U CN 201921276140 U CN201921276140 U CN 201921276140U CN 210765035 U CN210765035 U CN 210765035U
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- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
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Abstract
一种移动式有机废弃物再生系统,属于有机废弃物资源化利用技术领域。包括粉碎搅拌机、中转储料仓、平模颗粒机,农业废弃物装入粉碎搅拌机进料口,粉碎搅拌机的出料口经第一皮带机连接中转储料仓进料口,中转储料仓出料口经第二皮带机连接平模颗粒机的接料口,平模颗粒机制得的农业废弃物颗粒从其出料盘甩出。上述一种移动式有机废弃物再生系统,设计合理,结构紧凑,占地面积小,方便灵活可移动,设备自动化程度高,处理能力强,可根据需求进行有机废弃物减量化、肥料化、基料化处理以及多样废弃物复混等,实现一机多用。
A mobile organic waste regeneration system belongs to the technical field of organic waste resource utilization. Including crushing mixer, transfer storage silo, flat die pellet machine, agricultural waste is loaded into the feed port of the crushing mixer, and the discharge port of the crushing mixer is connected to the feeding port of the transfer storage bin through the first belt conveyor. The discharge port of the silo is connected to the material receiving port of the flat die granulator through the second belt conveyor, and the agricultural waste particles produced by the flat die granulator are thrown out from the discharge tray. The above-mentioned mobile organic waste regeneration system has reasonable design, compact structure, small footprint, convenient, flexible and movable, high degree of equipment automation, strong processing capacity, and can carry out organic waste reduction, fertilization, Base material treatment and multiple waste mixing, etc., to achieve a multi-purpose machine.
Description
技术领域technical field
本实用新型属于有机废弃物资源化利用技术领域,具体涉及一种移动式有机废弃物再生系统。The utility model belongs to the technical field of resource utilization of organic waste, in particular to a mobile organic waste regeneration system.
背景技术Background technique
农业有机废弃物除少量利用外,其余大部分被直接废弃或焚烧,造成资源浪费和污染环境,农业有机废弃物的资源化利用成为农业可持续发展的限制性因素。Except for a small amount of utilization, most of the remaining agricultural organic wastes are directly discarded or incinerated, resulting in waste of resources and environmental pollution. The resource utilization of agricultural organic wastes has become a limiting factor for the sustainable development of agriculture.
传统的农业有机废弃物回收方式主要以田间地头收集,按需运输到工厂处理为主,回收成本高,工序分散,自动化程度低。一机一用,资源化利用方式单一。随着我国农业土地流转和规模化经营的发展,急需农业有机废弃物就近便利的处理设备和技术。The traditional method of recycling agricultural organic waste is mainly to collect it in the field and transport it to the factory for processing on demand. One machine, one use, and a single way of resource utilization. With the development of agricultural land transfer and large-scale operation in China, there is an urgent need for convenient processing equipment and technologies for agricultural organic wastes nearby.
实用新型内容Utility model content
针对现有技术中存在的上述问题,本实用新型设计提供一种移动式有机废弃物再生系统的技术方案,采用可移动式的集成设备,实现就近处理农业有机废弃物,大大降低了因运输产生的高成本问题。In view of the above problems existing in the prior art, the present utility model is designed to provide a technical solution for a mobile organic waste regeneration system, which adopts a movable integrated device to realize the nearest processing of agricultural organic waste, and greatly reduces the generation of agricultural organic waste due to transportation. high cost issue.
所述的一种移动式有机废弃物再生系统,其特征在于包括粉碎搅拌机、中转储料仓、平模颗粒机,农业废弃物装入粉碎搅拌机进料口,粉碎搅拌机的出料口经第一皮带机连接中转储料仓进料口,中转储料仓出料口经第二皮带机连接平模颗粒机的接料口,平模颗粒机制得的农业废弃物颗粒从其出料盘甩出。The mobile organic waste regeneration system is characterized in that it includes a pulverizing mixer, a transfer storage silo, and a flat-die granulator; A belt conveyor is connected to the feeding port of the transfer storage bin, and the discharge port of the transfer storage bin is connected to the receiving port of the flat die pellet machine through the second belt conveyor, and the agricultural waste particles produced by the flat die pellet machine are discharged from it. Disk out.
所述的一种移动式有机废弃物再生系统,其特征在于包括控制器,控制器与粉碎搅拌机、中转储料仓、平模颗粒机控制连接。The mobile organic waste regeneration system is characterized in that it includes a controller, and the controller is connected to the pulverizing mixer, the transfer storage bin and the flat-die granulator for control.
所述的一种移动式有机废弃物再生系统,其特征在于所述的粉碎搅拌机包括机架,机架上设置搅拌箱体,搅拌箱体内设置搅拌装置,搅拌箱体外设置与搅拌装置驱动连接的驱动系统,搅拌箱体的液压出料口设置液压出料装置。The mobile organic waste regeneration system is characterized in that the pulverizing mixer comprises a frame, a mixing box is arranged on the frame, a stirring device is arranged inside the mixing box, and the outside of the mixing box is arranged in driving connection with the stirring device The drive system of the mixing box is equipped with a hydraulic discharge device at the hydraulic discharge port of the mixing box.
所述的一种移动式有机废弃物再生系统,其特征在于所述的第一皮带机、第二皮带机均为刮板皮带机。The mobile organic waste regeneration system is characterized in that the first belt conveyor and the second belt conveyor are scraper belt conveyors.
所述的一种移动式有机废弃物再生系统,其特征在于所述的中转储料仓包括仓桶,仓桶底部设置由电机带动的绞龙转轴,绞龙转轴两端分别螺旋设置绞龙片构成双向绞龙,绞龙转轴中部的仓桶壁体上设置储料仓出料口。The mobile organic waste regeneration system is characterized in that the intermediate transfer storage bin includes a bin, the bottom of the bin is provided with an auger rotating shaft driven by a motor, and the two ends of the auger rotating shaft are respectively screwed with augers. The slices form a two-way auger, and a storage bin discharge port is set on the barrel wall in the middle of the auger shaft.
所述的一种移动式有机废弃物再生系统,其特征在于所述的平模颗粒机包括机座及安装在机座上的电泵、减速箱箱体,减速箱箱体下部设置啮合传动的小锥齿轮、大锥齿轮,小锥齿轮与电泵驱动连接,大锥齿轮紧配套接在主轴上,主轴中下部套接设置轴套及对应设置减速箱上盖,减速箱上盖上方的箱体内从下到上依次固定设置切刀、平模、压辊,切刀、压辊固定在主轴上,平模固定在减速箱箱体内壁,切刀下侧的减速箱箱体上设置出料盘,减速箱箱体顶部设置颗粒机进料口。The mobile organic waste regeneration system is characterized in that the flat die granulator includes a machine base, an electric pump installed on the machine base, and a reduction box body, and the lower part of the reduction box box is provided with a meshing transmission. The small bevel gear, the large bevel gear, the small bevel gear and the electric pump are driven and connected, and the large bevel gear is tightly connected to the main shaft. The cutter, the flat die and the pressing roller are fixed in order from bottom to top in the body. The cutting knife and the pressing roller are fixed on the main shaft, the flat die is fixed on the inner wall of the reduction box, and the output of the reduction box is set on the lower side of the cutter. The feeding port of the pellet machine is set on the top of the reducer box.
所述的一种移动式有机废弃物再生系统,其特征在于搅拌箱体为敞口箱体,其上部边沿设置防溢圈,一侧设置上料梯。The mobile organic waste regeneration system is characterized in that the stirring box is an open box, an overflow prevention ring is arranged on the upper edge of the mixing box, and a loading ladder is arranged on one side.
所述的一种移动式有机废弃物再生系统,其特征在于所述的搅拌装置包括转轴,转轴上盘旋设置螺旋状上升的叶片,叶片外侧间隔设置一组带齿刀片,转轴与驱动系统驱动连接。The mobile organic waste regeneration system is characterized in that the stirring device includes a rotating shaft, on which is spirally arranged blades that rise in a spiral shape, a group of toothed blades are arranged at intervals on the outside of the blades, and the rotating shaft is drivingly connected with the drive system. .
所述的一种移动式有机废弃物再生系统,其特征在于所述的液压出料装置包括液压油缸、固定支座、连动支座、滑动放料挡板,液压油缸安装在固定支座上,液压油缸下部与连动支座驱动连接,连动支座与滑动放料挡板固定连接,滑动放料挡板与液压出料口对应配合。The mobile organic waste regeneration system is characterized in that the hydraulic discharge device comprises a hydraulic cylinder, a fixed support, a linkage support, and a sliding discharge baffle, and the hydraulic cylinder is installed on the fixed support , The lower part of the hydraulic cylinder is drivingly connected with the linkage support, the linkage support is fixedly connected with the sliding discharge baffle, and the sliding discharge baffle is matched with the hydraulic discharge port.
所述的一种移动式有机废弃物再生系统,其特征在于绞龙转轴的中部对应储料仓出料口部位环绕设置一组拨料棒。The mobile organic waste regeneration system is characterized in that a group of material-removing rods are arranged around the middle of the auger rotating shaft corresponding to the discharge port of the storage bin.
上述一种移动式有机废弃物再生系统,设计合理,结构紧凑,占地面积小,方便灵活可移动。设备自动化程度高,处理能力强。可根据需求进行有机废弃物减量化、肥料化、基料化处理以及多样废弃物复混等,实现一机多用。The above-mentioned mobile organic waste regeneration system has reasonable design, compact structure, small footprint, convenient, flexible and movable. The equipment has a high degree of automation and strong processing capacity. Organic waste reduction, fertilization, base material treatment, and various waste compounding can be carried out according to needs, so that one machine can be used for multiple purposes.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型粉碎搅拌机的结构示意图;Fig. 2 is the structural representation of the pulverizing mixer of the present utility model;
图3为本实用新型粉碎搅拌机的局部结构示意图;Fig. 3 is the partial structure schematic diagram of the pulverizing mixer of the present invention;
图4为本实用新型粉碎搅拌机出料一侧的结构示意图;Fig. 4 is the structural schematic diagram of the discharge side of the pulverizing mixer of the present invention;
图5为本实用新型中转储料仓的仓桶底部局部结构示意图;Fig. 5 is a schematic diagram of the partial structure of the bottom of the bucket of the transfer storage silo of the present invention;
图6为本实用新型平模颗粒机的结构示意图;Fig. 6 is the structural representation of the utility model flat die granulator;
图中:1-粉碎搅拌机、101-机架、102-驱动系统、103-防溢圈;104-搅拌装置、104a-叶片、104b-带齿刀片、104c-转轴;106-搅拌箱体、107-楼梯、108-液压出料口;109-液压出料装置、109a-固定支座、109b-液压油缸、109c-连动支座、109d-滑动放料挡板;2-第一皮带机、3-中转储料仓、301-绞龙片、302-绞龙转轴、303-储料仓出料口、304-仓桶、305-拨料棒;4-第二皮带机;5-平模颗粒机、501-颗粒机进料口、502-压辊、503-主轴、504-出料盘、505-平模、506-减速箱上盖、507-大锥齿轮、508-减速箱箱体、509-小锥齿轮、510-机座、512-电泵、513-轴套、514-切刀;6-控制器。In the picture: 1- crushing mixer, 101- frame, 102- drive system, 103- anti-overflow ring; 104- mixing device, 104a- blade, 104b- toothed blade, 104c- rotating shaft; 106- mixing box, 107 -Staircase, 108-hydraulic discharge port; 109-hydraulic discharge device, 109a-fixed support, 109b-hydraulic cylinder, 109c-linked support, 109d-sliding discharge baffle; 2-first belt conveyor, 3-Transfer silo, 301-auger sheet, 302-auger shaft, 303-storage silo outlet, 304-silo barrel, 305-dispatch rod; 4-second belt conveyor; 5-flat Die pellet machine, 501- pellet machine feed port, 502- press roller, 503- spindle, 504- discharge tray, 505- flat die, 506- reducer cover, 507- large bevel gear, 508- reducer box body, 509-pinion bevel gear, 510-machine base, 512-electric pump, 513-shaft sleeve, 514-cutter; 6-controller.
具体实施方式Detailed ways
以下结合说明书附图对本实用新型作进一步说明。The utility model will be further described below with reference to the accompanying drawings.
如图所示,该移动式有机废弃物再生系统,包括粉碎搅拌机1、中转储料仓3、平模颗粒机5,农业废弃物装入粉碎搅拌机1进料口,粉碎搅拌机1的出料口经第一皮带机2连接中转储料仓3进料口,中转储料仓3出料口经第二皮带机4连接平模颗粒机5的接料口,平模颗粒机5制得的农业废弃物颗粒从其出料盘504甩出。As shown in the figure, the mobile organic waste regeneration system includes a pulverizing
进一步,该系统包括控制器6,控制器6与粉碎搅拌机1、中转储料仓3、平模颗粒机5控制连接。Further, the system includes a
进一步,所述的粉碎搅拌机1包括机架101,机架101上设置搅拌箱体106,搅拌箱体106内设置搅拌装置104,搅拌箱体106外设置与搅拌装置104驱动连接的驱动系统102,搅拌箱体106的液压出料口108设置液压出料装置109。搅拌箱体106为敞口箱体,其上部边沿设置防溢圈103,一侧设置楼梯107。所述的搅拌装置104包括转轴104c,转轴104c上盘旋设置螺旋状上升的叶片104a,叶片104a外侧间隔设置一组带齿刀片104b,构成绞龙结构,转轴104c与驱动系统102驱动连接;带齿刀片104b边缘设置锯齿。所述的液压出料装置109包括液压油缸109b、固定支座109a、连动支座109c、滑动放料挡板109d,液压油缸109b安装在固定支座109a上,液压油缸109b下部与连动支座109c驱动连接,连动支座109c与滑动放料挡板109d固定连接,滑动放料挡板109d与液压出料口108对应配合。所述的驱动系统102可以采用电机。Further, the pulverizing
进一步,所述的第一皮带机2、第二皮带机4均为刮板皮带机,可以从山东兴牧机械有限公司直接购买,型号为刮板输送机。Further, the
进一步,中转储料仓3包括仓桶304,仓桶304底部设置由电机带动的绞龙转轴302,绞龙转轴302两端分别螺旋设置绞龙片301构成双向绞龙,绞龙转轴302中部的仓桶304壁体上设置储料仓出料口303,储料仓出料口303下部连接第二皮带机4。绞龙转轴302的中部对应储料仓出料口303部位环绕设置一组拨料棒305,促进出料。Further, the
进一步,所述的平模颗粒机5包括机座510及安装在机座510上的电泵512、减速箱箱体508,减速箱箱体508下部设置啮合传动的小锥齿轮509、大锥齿轮507,小锥齿轮509与电泵512驱动连接,大锥齿轮507紧配套接在主轴503上,主轴503中下部套接设置轴套513及对应设置减速箱上盖506,减速箱上盖506上方的箱体内从下到上依次固定设置切刀514、平模505、压辊502,切刀514、压辊505固定在主轴503上,平模505固定在减速箱箱体508内壁,切刀514下侧的减速箱箱体508上设置出料盘504,减速箱箱体508顶部设置颗粒机进料口501。压辊502下方留少部分空隙设置平模505,平模505是固定的,不随主轴503转动,压辊502随主轴503高速公转的同时也自转。Further, the flat
上述移动式有机废弃物再生系统,工作时,先行启动控制器6和驱动系统102,驱动系统102达到一定转速后,农业废弃物经外部皮带机进入搅拌箱体106,由搅拌装置104的带齿刀片104b和螺旋状上升的叶片104a构成的绞龙粉碎搅匀后,经液压出料装置109从液压出料口108出料,经第一皮带机2进入中转储料仓3;启动平模颗粒机5的电泵512,待平模颗粒机达到设定转速后,启动中转储料仓3的驱动电机带动中转储料仓3中的绞龙将细碎物料从储料仓出料口303送出,经由第二皮带机4进入颗粒机进料口501,进而进入平模颗粒机5,平模505不动,从而摩擦挤压物料,在平模505和压辊502的强烈挤压作用下,物料被逐渐压实,被挤入平模505模孔中,并在模孔中不断受到后挤入物料的压力,挤出成型,被挤出模孔的成型物料由切刀514切割成一定长度的颗粒,最后从出料盘504甩出。The above-mentioned mobile organic waste regeneration system, when working, first starts the
以上技术方案对本实用新型作了详细的描述,但不用来限制本实用新型的范围。应当理解,基于本实用新型的启示,本领域技术人员对于本实用新型的的任何显而易见的变换或替代,也应当被认为是本实用新型的保护范围。The above technical solutions describe the present invention in detail, but are not intended to limit the scope of the present invention. It should be understood that, based on the inspiration of the present invention, any obvious transformation or substitution of the present invention by those skilled in the art should also be considered as the protection scope of the present invention.
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Granted publication date: 20200616 |
