CN108247823A - Make the steam curing device and installation method of fabricated construction - Google Patents
Make the steam curing device and installation method of fabricated construction Download PDFInfo
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- CN108247823A CN108247823A CN201711391184.9A CN201711391184A CN108247823A CN 108247823 A CN108247823 A CN 108247823A CN 201711391184 A CN201711391184 A CN 201711391184A CN 108247823 A CN108247823 A CN 108247823A
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- room
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- 238000010276 construction Methods 0.000 title claims abstract description 125
- 238000009434 installation Methods 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 68
- 239000004567 concrete Substances 0.000 claims abstract description 26
- 239000011178 precast concrete Substances 0.000 claims abstract description 17
- 238000013461 design Methods 0.000 claims abstract description 9
- 230000009471 action Effects 0.000 claims abstract description 4
- 239000007921 spray Substances 0.000 claims abstract description 4
- 239000010410 layer Substances 0.000 claims description 152
- 238000005096 rolling process Methods 0.000 claims description 30
- 238000013000 roll bending Methods 0.000 claims description 25
- 238000006243 chemical reaction Methods 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 19
- 229910000831 Steel Inorganic materials 0.000 claims description 16
- 239000010959 steel Substances 0.000 claims description 16
- 238000009413 insulation Methods 0.000 claims description 15
- 238000001914 filtration Methods 0.000 claims description 14
- 230000003020 moisturizing effect Effects 0.000 claims description 12
- 238000012360 testing method Methods 0.000 claims description 12
- 230000004888 barrier function Effects 0.000 claims description 10
- 238000010025 steaming Methods 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 7
- 238000007596 consolidation process Methods 0.000 claims description 6
- 239000011241 protective layer Substances 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 4
- 241001669679 Eleotris Species 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000012797 qualification Methods 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims description 2
- 238000010923 batch production Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000007306 turnover Effects 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 239000003595 mist Substances 0.000 description 4
- 239000012535 impurity Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000011083 cement mortar Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 239000011490 mineral wool Substances 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 239000011150 reinforced concrete Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 241000196171 Hydrodictyon reticulatum Species 0.000 description 1
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- 239000011449 brick Substances 0.000 description 1
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- 239000000356 contaminant Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/247—Controlling the humidity during curing, setting or hardening
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Building Environments (AREA)
Abstract
Make fabricated construction steam curing device and installation method be for precast concrete part batch production making design, belong to Architectural Equipment field；It is made of steam-cured cell structure, steam-cured room insulating layer, energy facilities, temperature and humidity control facility, water recvery facility with structure MOVING STRUCTURE；Steam-cured cell structure carries steam-cured room roofing heat-insulating layer, energy resource collecting plate, roof pond；Water in roof pond is supplied fog nozzle by roof pond by water-supply line, the instruction that fog nozzle receives temperature and humidity modulator sprays fog to concrete structure, the thermometric hygrometric facility moment monitors the temperature and humidity of steam-cured room, and timely feedback and give temperature and humidity modulator, temperature and humidity modulator sends out various action commands to fog nozzle in time；The steam curing device provided by the invention for making fabricated construction can accelerate the batch production manufacturing speed of precast concrete assembling structure, and the turnover for accelerating equipment utilizes, energy saving, water-saving, improves production efficiency and economic benefit.
Description
Technical field
The steam curing device and installation method disclosed by the invention for making fabricated construction, is for precast concrete part
What batch production made and designed, belong to Architectural Equipment field.
Background technology
It is well known that the age of conventional concrete is 28 days, in the cast-in-place concrete structure for being not take up other resources, often
The requirement that rule maintenance increases with regard to that can meet concrete strength；The construction industry in China turn from wet construction to dry operation
Become, implementation standardized designs, batch production making, prefabricated construction, integration finishing, intelligent Application are imperative；Batch production
One of critical issue of making is equipment and the turnover problem of material, and the growth rate of the intensity of concrete component is proposed
New demand enables precast concrete quickly to move, the intensity rapid growth of concrete component, while again can be energy saving, water-saving,
It is known as the key technology of precast concrete assembling structure；Existing concrete component also has steam-cured technology and the relevant technologies, but
Comprehensive quick movement, concrete strength rapid growth, energy saving, water-saving many comprehensive technical solutions solved are also insufficient；Using this
The steam curing device of making fabricated construction that invention provides, can solve the problems, such as these.
Invention content
Quickly moved to solve existing steam-cured technology in precast concrete, concrete strength rapid growth, it is energy saving,
The problem of water-saving etc. insufficient, the present invention provides the steam curing devices and installation method for making fabricated construction.
This programme includes the steam curing device of making fabricated construction as shown in Figure 1 to Figure 3, and specific practice is：
The steam curing device of fabricated construction is made, by steam-cured cell structure, steam-cured room insulating layer, energy facilities, temperature and wet
Degree control facility, water recvery facility and structure MOVING STRUCTURE composition；Wherein, steam-cured cell structure is by steam-cured room roof structure, steaming
Support room wall body structure, steam-cured room rolling screen door and steam-cured room floor structure composition；Steam-cured room insulating layer is by steam-cured room roof heat insulation
Floor, steam-cured room metope heat-insulation layer and steam-cured room rolling screen door insulating layer composition；Energy facilities are by energy resource collecting plate and accumulator group
Into；Temperature and humidity controls facility to be surveyed by roof pond, water-supply line, fog nozzle, temperature and humidity modulator and thermometric
Wet facility composition；Water recvery facility is made of filtration facility, water pump and moisturizing and return water pipe；Structure MOVING STRUCTURE is by mixing
Xtah Crude Clay structure part and movable stand composition；
Steam-cured room roof structure is made of roof girder, roof boarding and waterproof layer, periphery and the roofing beam consolidation of roof boarding, on
Portion is completely coated with lid waterproof layer, and waterproof layer top is connect with the bottom plate in roof pond；The lower part interval of roof boarding is installed with feed pipe
Line and fog nozzle, the lower part of roof girder are connect with the wall and column of steam-cured room wall body structure；Steam-cured room roof structure is steam-cured room
The load of roofing and power transmission facility, the dead weight of roof structure, insulating layer load, the load in roof pond, roof are stored up in pond
The load of water, the primary load of energy facilities, steam-cured room rolling screen door load pass to steam-cured room wall body structure, and pass through steaming
It supports room wall body structure and passes to basis；Steam-cured room roof structure preferential recommendation makes beam slab, steam-cured room room using armored concrete
The two-side supporting of face structure is unlimited inlet and outlet at the top of steam-cured room wall body structure, the both ends of steam-cured room roof structure,
Be laid with track in the steam-cured room floor structure of inlet and outlet, orbit connection other facilities, structure MOVING STRUCTURE from import and export into
Enter or remove steam-cured room；Steam-cured room both ends inlet and outlet are provided with steam-cured room rolling screen door, and the upper end of steam-cured room rolling screen door is suspended on volume
On cylinder, and pass through the opening and closing of the rotation control inlet and outlet of reel；The two supports of reel are on steam-cured room roof structure.
Steam-cured room roofing heat-insulating layer completely spreads the top for being arranged on steam-cured room roof structure, the lower part in roof pond；Steam-cured room
Roofing heat-insulating layer preferential recommendation baffle blanket is made of the mineral wool board of thickness 60-180 mm of thickness, in roof boarding and steam-cured room room
The 1 of 20 millimeters thicks is set between the insulating layer of face:2.5 cement mortar screeding layers and the vapor barrier layer made by waterproof roll, steam-cured
2 top of room roofing heat-insulating layer, the lower part of the lower part in roof pond set the mortar levelling layer of 20 millimeters thicks and by waterproof roll system
The waterproof layer of work.
Roof pond preferential recommendation is made of fiberglass, and roof pond is fixedly arranged at the protective layer top of roof waterproof layer,
Water in roof pond is supplied by fog nozzle by water-supply line；Water-supply line includes the pipe that water source is provided for roof pond
The pipeline of line, roof pond connection fog nozzle, preferential recommendation are made of the coating steel pipe of 25-50 millimeters of diameter；Fog sprays
Head be the lacunary nozzle in end, after opening, the water from roof pond and water-supply line can be formed mist be sprayed at it is steam-cured
Room；Fog nozzle receives the backward concrete structure sprinkling fog of instruction of temperature and humidity modulator, makes precast concrete structure
Part is steam-cured under the conditions of desired temperature and humidity；Thermometric hygrometric facility is the facility of the steam-cured room temperature of timely monitor and humidity,
The temperature and humidity of steam-cured room is monitor according to the instruction moment of humidity regulation device, and timely feedbacks and regulates and controls to temperature and humidity
Device, administrative staff send out various action commands to fog nozzle in time by temperature and humidity modulator.
Energy resource collecting plate is the facility for acquiring natural energy resources, and energy resource collecting plate is by collection plate, energy conversion facility, heating
Device, conducting wire and supporting rack composition, pass to energy conversion facility in time by conducting wire after natural energy resources are acquired, energy conversion is set
It applies mounted on the lower part of supporting rack, heater is mounted on the top of roof pond baseboard, after carrying out energy conversion, is passed by conducting wire
Pass accumulator storage；Energy resource collecting plate preferential recommendation is made of solar energy photovoltaic panel；Roof pond top is completely coated with lid energy
Source collection plate fully absorbs the solar energy of sun offer；Supporting rack is arranged on the upper surface in roof pond, and collection plate is fixedly arranged at branch
The top of support, collection plate, energy conversion facility, heater are connected by conducting wire, and pass through conducting wire and accumulator, temperature and
Humidity regulation device connects；Accumulator is to store the storage device that the energy of other forms is converted into electric energy by energy conversion facility.
After water at fog nozzle sprinkling is conserved for precast concrete, fall to the ground mostly；Steam-cured interior flows to steaming
The water in room floor structure is supported, gutter is entered by filtration facility；Filtration facility is will to fall the impurity mistake in the water on ground
After being filtered dry only, water enters sump by gutter, and water pump extracts the water in sump out, and room is sent back to by moisturizing and return water pipe
Push up pond；Preferential recommendation filtration facility is made by multiple filtration bag, and filter bag makes of non-woven fibre cloth, filter layer point three in bag
Layer, upper strata is that filter screen middle level is filter sand, and lower floor is activated carbon adsorption layer；Filter bag is tightly laid at the top of gutter, just
Impurity in water can all be filtered net.
Steam-cured room wall body structure is made of wall, column and waterproof thermal-insulated metope, and preferential recommendation is built using reinforced concrete frame
It builds filling wall to make, the feed pipe in roof pond and moisturizing are buried with return water pipe in steam-cured room wall body structure, wall and column
Top and roofing beam consolidation, lower end are connect with basis, and the chamber internal surface face layer waterproof thermal-insulated with wall of wall and column consolidates, wall room
Thermometric hygrometric facility at the top of interior side is installed, temperature and humidity modulator, another side are installed on the outside of the same face wall
Side is installed with accumulator outside wall room；Moisturizing is installed perpendicular to ground and roofing in the both walls of steam-cured room wall body structure
With return water pipe 53.
Steam-cured room rolling screen door is made of roll bending and spool, and roll bending is the preferential recommendation roll bending made of steel plate and chain rivet
Width is used as made of 100 millimeters of steel plate and chain rivet, chain rivet is located at 1/4 of the both sides in steel plate length direction far from both ends
Steel plate is connected into rolling screen door by place, and the both sides of rolling screen door are rabbeted in notch, and notch is made by No. 20 channel steels, several steel plates with
Chain axis connection forms roll bending, and when not working, roll bending is crimped onto the periphery of spool, is suspended in the roof structure position of inlet and outlet top,
It during work, is put down by spool rotation, is arranged on inlet and outlet position, seals inlet and outlet；Steam-cured room rolling screen door insulating layer is attachment
In the thermal insulating soft component towards indoor side of roll bending, preferential recommendation is made using the soft felt of 20 millimeters thicks, and soft felt is with volume
Plate in the rotation of spool above and below.
For steam-cured room floor structure by base, bed course, waterproof layer, ground and gutter, well construction of catchmenting, base is setting
Porous rigid layer on ground structure layer is completely layered on the ground structure layer in addition to gutter, and bed course is completely layered on except row
Flexible level in base except ditch, waterproof layer are provided on bed course (including gutter furrow bank, gutter bottom of trench, collection
The well borehole wall, sump shaft bottom) ground lower part, ground is the ground floor on the bed course being completely layered between shockproof ditch, ground
Expansion joint is set between the face floor of floor and steam-cured room wall body structure.Preferential recommendation is poly- using being clogged in the hole of concrete grille
Urethane foamed material makes base, and base is provided in the porous rigid layer on ground structure layer, is completely layered between gutter
On ground structure layer；Bed course is made of the plain concrete of 100 millimeters thicks, and waterproof layer is made of coiled material, and ground is using 40 millis
The thick water-proof concrete of rice makes.
Temperature and humidity modulator is the facility of the steam-cured room temperature of regulation and control and humidity, by conducting wire and thermometric hygrometric facility,
Heater connects.
Structure MOVING STRUCTURE is that precast concrete assembling structure is sent into the facility for sending out steam-cured room, precast concrete assembling
It is steam-cured into steam-cured room by track by vibrating forming after structure is cast in the template on movable stand 62；
After the completion of steam-cured, movable stand is removed into steam-cured room by track and carries out next process.
Making the installation method of the steam curing device of fabricated construction is, the structure construction including steam-cured room, indoor equipment peace
Dress, insulating layer construction, ground construction, outdoor equipment installation.
The structure construction of steam-cured room, the structure construction of steam-cured room carry out under conditions of foundation construction acceptance(check), including
Steam-cured room roof structure construction, the construction of steam-cured room wall body structure and steam-cured room floor structure construction, sequence of construction are first steam-cured room
Wall body structure construction carries out steam-cured room roof structure construction, steam-cured room floor structure construction again.
During the construction of steam-cured room wall body structure, if frame structure then first construct building enclosure again by construction frame structure；If
Wall weighing structure, then wall column construct simultaneously；After the completion of steam-cured room wall body structure construction, steam-cured room roof structure construction is carried out,
Leak test must be carried out after the completion of steam-cured room roof structure construction, test method is that roofing is filled water, is observed continuously many
In 7 days, indoor equipment installation is carried out after not leaking.
Indoor equipment is installed, including Pipe installing, water pump installation, track installation；Interior conduit is mounted on after the completion of structure
It carries out, pipeline under indoor canopy is installed, inbuilt pipeline first blocks pipe ends tight inside wall body structure, to prevent different
Object enters, and after wall construction, pulls up critical point tamper, pre-buried pipeline and the connector of external pipe, equipment are connected, standby
With；
Insulating layer is constructed, and under conditions of structure acceptance qualification, is carried out at the same time steam-cured room roofing heat-insulating layer and steam-cured room wall
Face insulating layer construction；Before carrying out steam-cured room roofing heat-insulating layer construction, steam-cured room roof construction layer construction ne-leakage is confirmed, then apply
Work screed-coat, vapor barrier layer；To confirm that screed-coat is fully dry before vapor barrier layer construction；When screed-coat moisture content is not more than 9%, ability
Carry out vapor barrier layer, construction of waterproof layer.
Steam-cured room metope heat-insulation layer has metope setting indoors to set two kinds with outdoor wall surface, interior according to design partition
After metope heat-insulation layer construction, waterproof layer to insulating layer is set, needs to set outdoor insulating layer after the completion of outdoor insulating layer construction
Protective layer needs to test heat insulating coefficient after the completion of insulating layer construction, pipe joint processing and ground construction is carried out after qualified.
Ground construction is including base, bed course, waterproof layer, ground and gutter, catchment well construction；It first constructs before base layer construction
Construct base after gutter, sump, gutter and sump acceptance(check)；Base constructs on solid, smooth ground, control
Make the absolute altitude and flatness of base；After base layer construction acceptance(check), sleeper and track, pad of constructing again after acceptance(check) are installed
Layer, construction waterproof layer and ground again after bed course drying.
Steam-cured room rolling screen door is installed, first the installation notch on entrance door pillar after the completion of ground construction, make notch perpendicular to
Ground, and center line is in the same plane；Spool is installed on steam-cured room roof structure makes reel axis hang down with notch center line
Directly and in the same plane, then roll bending is installed, makes the both ends of roll bending can freely up and down be slided in notch, it can be flexibly on spool
It crimps and puts down；The opening and closing facility of steam-cured room rolling screen door is installed.
Outdoor equipment carries out after being mounted on steam-cured room metope heat-insulation layer and roofing pool construction acceptance(check), is set including the energy
It applies, the installation of temperature and humidity control facility.
When energy facilities are installed, the supporting rack of energy resource collecting plate and energy conversion facility first are installed in roofing, then installs and adds
Hot device, collection plate install battery stand and accumulator in wall face, then with wire connecting line road.
When temperature and humidity controls erection of equipment, the water supply line towards roof pond is installed before energy resource collecting plate is installed
And drainage pipeline, control device is installed between water supply line and external water source, drainage pipeline is connect with temperature and humidity modulator,
By the opening and closing of temperature and humidity modulator control roofing tank drain pipeline；The water-supply line of indoor roof and temperature and humidity tune
Control device is connected by pipeline, by temperature and humidity modulator according to the demand status of steam-cured room temperature humidity, determines opening for water route
Logical and closure；Fog nozzle and thermometric hygrometric facility be installed, thermometric hygrometric facility and temperature and wet after above-mentioned pipeline acceptance(check)
Modulator is spent to connect using conducting wire.
After armamentarium, Pipe installing, then pressure testing, leak test and equipment shakedown are carried out, after reaching design requirement, handed over
It pays and uses.
The steam curing device provided by the invention for making fabricated construction can accelerate the factory of precast concrete assembling structure
Change manufacturing speed, the turnover for accelerating equipment utilizes, energy saving, water-saving, improves production efficiency and economic benefit.
Description of the drawings
Fig. 1 makes the steam curing device schematic diagram of fabricated construction；
Fig. 2 makes the steam curing device roof plan schematic diagram of fabricated construction；
Fig. 3 makes the steam curing device 2-2 sectional views of fabricated construction.
In figure：The steam-cured cell structures of 1-；The steam-cured room roof structures of 11-；The steam-cured room wall body structures of 12-；The steam-cured room roller shutters of 13-
Door；The steam-cured room floor structures of 14-；The steam-cured room insulating layers of 2-；The steam-cured room roofing heat-insulating layers of 21-；The steam-cured room metope heat-insulation layers of 22-；
The steam-cured room rolling screen door insulating layers of 23-；3- energy facilities；31- energy resource collecting plates；32- accumulators；The control of 4- temperature and humidities is set
It applies；41- roofs pond；42- water-supply lines；43- fog nozzles；44- temperature and humidity modulators；45- thermometric hygrometric facilities；5-
Water recvery facility；51- filtration facilities；52- water pumps；53- moisturizings and return water pipe；6- structure MOVING STRUCTUREs；61- concrete structures
Part；62- movable stands.
Specific embodiment
Embodiment
The prefabricated workshop of certain prefabricated concrete structure is prefabricated using the steam curing device steam-curing concrete for making fabricated construction
Component, steam-cured 5-7 hours concrete prefabricated element accelerate equipment and material with regard to that can reach more than the 75% of structure design intensity
Turnover, improve production efficiency.
Make fabricated construction steam curing device by steam-cured cell structure 1, steam-cured room insulating layer 2, energy facilities 3, temperature and
Humid control facility 4, water recvery facility 5 and structure MOVING STRUCTURE 6 form；Wherein, steam-cured cell structure 1 is by steam-cured room roofing knot
Structure 11, steam-cured room wall body structure 12, steam-cured room rolling screen door 13 and steam-cured room floor structure 14 composition；Steam-cured room insulating layer 2 by
Steam-cured room roofing heat-insulating layer 21, steam-cured room metope heat-insulation layer 22 and steam-cured room rolling screen door insulating layer 23 composition；Energy facilities 3 by
Energy resource collecting plate 31 is formed with accumulator 32；Temperature and humidity controls facility 4 by roof pond 41, water-supply line 42, fog
Nozzle 43, temperature and humidity modulator 44 and thermometric hygrometric facility 45 form；Water recvery facility 5 is by filtration facility 51, water pump
52 and moisturizing and return water pipe 53 form；Structure MOVING STRUCTURE 6 is made of concrete structure 61 and movable stand 62；
Steam-cured room roof structure 11 is made of roof girder, roof boarding and waterproof layer, periphery and the roofing beam consolidation of roof boarding,
Top is completely coated with lid waterproof layer, and waterproof layer top is connect with the bottom plate in roof pond 41；The lower part interval of roof boarding be installed with to
Water pipeline 42 and fog nozzle 43, the lower part of roof girder are connect with the wall and column of steam-cured room wall body structure 12；Steam-cured room roofing knot
Structure 11 is load and the power transmission facility of steam-cured room roofing, by the dead weight of roof structure, insulating layer load, roof pond 41 lotus
It carries, the load of the storage load of water in roof pond 41, the primary load of energy facilities 3, steam-cured room rolling screen door 13 passes to steaming
Room wall body structure 12 is supported, and passes through steam-cured room wall body structure 12 and passes to basis；Steam-cured 11 preferential recommendation of room roof structure uses
Armored concrete makes beam slab, and the two-side supporting of steam-cured room roof structure 11 is in the top of steam-cured room wall body structure 12, steam-cured room
The both ends of roof structure 11 are unlimited inlet and outlet, and track is laid in the steam-cured room floor structure 14 of inlet and outlet, and track connects
Lead to other facilities, structure MOVING STRUCTURE 6 from inlet and outlet enters or remove steam-cured room；Steam-cured room both ends inlet and outlet are provided with steam-cured
Room rolling screen door 13, the upper end of steam-cured room rolling screen door 13 are suspended on reel, and pass through the opening and closing of the rotation control inlet and outlet of reel；
The two supports of reel are on steam-cured room roof structure 11.
Steam-cured room roofing heat-insulating layer 21 completely paving is arranged on the top of steam-cured room roof structure 11, the lower part in roof pond 41；
The baffle blanket of steam-cured room roofing heat-insulating layer 21 is made of the mineral wool board of 100 mm of thickness of thickness, in roof boarding and steam-cured room room
The 1 of 20 millimeters thicks is set between face insulating layer 21:2.5 cement mortar screeding layers and the vapor barrier layer made by waterproof roll, are steaming
21 top of room roofing heat-insulating layer is supported, the lower part of the lower part in roof pond 41 sets the mortar levelling layer of 20 millimeters thicks and rolled up by waterproof
The waterproof layer that material makes.
41 preferential recommendation of roof pond is made of fiberglass, and roof pond 41 is fixedly arranged on the protective layer of roof waterproof layer
Water in roof pond 41 is supplied fog nozzle 43 by portion by water-supply line 42；Water-supply line 42 is included for roof pond 41
The pipeline at water source, the pipeline of the connection fog nozzle of roof pond 41 43 are provided, made of 50 millimeters of coating steel pipe of diameter；Mist
Sprinkler head 43 is the lacunary nozzle in end, after opening, can the water from roof pond 41 and water-supply line 42 be formed mist
It is sprayed at steam-cured room；The backward concrete structure 61 of instruction that fog nozzle 43 receives temperature and humidity modulator 44 sprays mist
Water makes precast concrete steam-cured under the conditions of desired temperature and humidity；Thermometric hygrometric facility 45 is that timely monitor is steam-cured
The facility of room temperature and humidity monitors the temperature and humidity of steam-cured room, and in time according to the instruction moment of humidity regulation device 44
Temperature and humidity modulator 44 is fed back to, administrative staff are sent out respectively by temperature and humidity modulator 44 to fog nozzle 43 in time
Kind action command.
Energy resource collecting plate 31 be acquire natural energy resources facility, energy resource collecting plate 31 by collection plate, energy conversion facility, plus
Hot device, conducting wire and supporting rack composition pass to energy conversion facility, energy conversion in time by conducting wire after natural energy resources are acquired
Erection of equipment is mounted on the top of 41 bottom plate of roof pond in the lower part of supporting rack, heater, after carrying out energy conversion, by leading
Line passes to accumulator 32 and stores；Energy resource collecting plate 31 is made of solar energy photovoltaic panel；41 top of roof pond is completely coated with lid
Energy resource collecting plate 31 fully absorbs the solar energy of sun offer；Supporting rack is arranged on the upper surface in roof pond 41, and collection plate is solid
On the top of supporting rack, collection plate, energy conversion facility, heater by conducting wire are connected, and pass through conducting wire and accumulator knot
32nd, temperature and humidity modulator 44 connects；Accumulator 32 is that the energy of other forms is converted into electricity by storage energy conversion facility
The storage device of energy.
After water at 43 sprinkling of fog nozzle is conserved for precast concrete, fall to the ground mostly；Steam-cured interior flows to
Water in steam-cured room floor structure 14 enters gutter by filtration facility 51；Filtration facility 51 is will to fall in the water on ground
Contaminant filter it is clean after, water enters sump by gutter, and water pump 52 extracts the water in sump out, by moisturizing and recycling
Water pipe 53 sends roof pond 41 back to；Filtration facility 51 is made by multiple filtration bag, and filter bag makes of non-woven fibre cloth, mistake in bag
Three layers of filtering layer point, upper strata is that filter screen middle level is filter sand, and lower floor is activated carbon adsorption layer；Filter bag is tightly laid on gutter
Top just can all filter the impurity in water net.
Steam-cured room wall body structure 12 is made of wall, column and waterproof thermal-insulated metope, and filling is built by laying bricks or stones using reinforced concrete frame
Wall makes, and the feed pipe in roof pond 41 and moisturizing are buried with return water pipe 53 in steam-cured room wall body structure 12, wall and column
Top and roofing beam consolidation, lower end are connect with basis, and the chamber internal surface face layer waterproof thermal-insulated with wall of wall and column consolidates, wall room
Thermometric hygrometric facility 45 at the top of interior side is installed, temperature and humidity modulator 44 is installed on the outside of the same face wall, separately
One side outside the wall room of face is installed with accumulator 32；Pacify in the both walls of steam-cured room wall body structure 12 perpendicular to ground and roofing
It is filled with moisturizing and return water pipe 53.
Steam-cured room rolling screen door 13 is made of roll bending and spool, and roll bending is made of steel plate and chain rivet, and roll bending is using wide
Spend for made of 100 millimeters of steel plate and chain rivet, chain rivet be located at the both sides in steel plate length direction far from both ends 1/4 at, by steel
Plate connects into rolling screen door, and the both sides of rolling screen door are rabbeted in notch, and notch is made by No. 20 channel steels, several steel plates and chain axis connection
Roll bending is formed, when not working, roll bending is crimped onto the periphery of spool, is suspended in the roof structure position of inlet and outlet top, during work, by
Spool rotation is put down, and is arranged on inlet and outlet position, is sealed inlet and outlet；Steam-cured room rolling screen door insulating layer 23 is attached to roll bending
Towards the thermal insulating soft component of indoor side, made using the soft felt of 20 millimeters thicks, soft felt is with roll bending in the rotation of spool
Up and down.
Steam-cured room floor structure 14 is to set by base, bed course, waterproof layer, ground and gutter, well construction of catchmenting, base
The porous rigid layer on ground structure layer is put, is completely layered on the ground structure layer in addition to gutter, bed course is completely to be layered on to remove
Flexible level in base except gutter, waterproof layer be provided on bed course (including gutter furrow bank, gutter bottom of trench,
The sump borehole wall, sump shaft bottom) ground lower part, ground is the ground floor on the bed course being completely layered between shockproof ditch, ground
Expansion joint is set between the face floor of face floor and steam-cured room wall body structure 12.Using clogging polyurethane in the hole of concrete grille
Foamed material makes base, and base 31 is provided in the porous rigid layer on ground structure layer, is completely layered on the ground between gutter
On the structure sheaf of face；Bed course is made of the plain concrete of 100 millimeters thicks, and waterproof layer is made of coiled material, and ground uses 40 millimeters
Thick water-proof concrete makes.
Temperature and humidity modulator 44 is the facility of the steam-cured room temperature of regulation and control and humidity, passes through conducting wire and thermometric hygrometric facility
45th, heater connects.
Structure MOVING STRUCTURE 6 is that precast concrete assembling structure is sent into the facility for sending out steam-cured room, precast concrete dress
After distribution structure is cast in the template on movable stand 62, by vibrating forming, by track, steamed into steam-cured room
It supports；After the completion of steam-cured, movable stand 62 is removed into steam-cured room by track and carries out next process.
Making the installation method of the steam curing device of fabricated construction is, the structure construction including steam-cured room, indoor equipment peace
Dress, insulating layer construction, ground construction, outdoor equipment installation.
The structure construction of steam-cured room, the structure construction of steam-cured room carry out under conditions of foundation construction acceptance(check), including
Steam-cured room roof structure 11 is constructed, the construction of steam-cured room wall body structure 12 is constructed with steam-cured room floor structure 14, and sequence of construction is, first
Steam-cured room wall body structure 12 constructs, carries out that steam-cured room roof structure 11 is constructed, steam-cured room floor structure 14 is constructed again.
When steam-cured room wall body structure 12 is constructed, if frame structure then first construct building enclosure again by construction frame structure；If
It is wall weighing structure, then wall column is constructed simultaneously；After the completion of steam-cured room wall body structure 12 is constructed, steam-cured room roof structure 11 is carried out
Construction, steam-cured room roof structure 11 must carry out leak test after the completion of constructing, and test method is that roofing is filled water, continuous to see
It examines no less than 7 days, indoor equipment installation is carried out after not leaking.
Indoor equipment is installed, including Pipe installing, water pump installation, track installation；Interior conduit is mounted on after the completion of structure
It carries out, pipeline under indoor canopy is installed, inbuilt pipeline first blocks pipe ends tight inside wall body structure, to prevent different
Object enters, and after wall construction, pulls up critical point tamper, pre-buried pipeline and the connector of external pipe, equipment are connected, standby
With；
Insulating layer is constructed, and under conditions of structure acceptance qualification, is carried out at the same time steam-cured room roofing heat-insulating layer 21 and steam-cured room
Metope heat-insulation layer 22 is constructed；Before carrying out the steam-cured construction of room roofing heat-insulating layer 21, steam-cured 11 floor of room roof structure construction nothing is confirmed
Leakage, then screed-coat of constructing, vapor barrier layer；To confirm that screed-coat is fully dry before vapor barrier layer construction；Screed-coat moisture content is not more than
When 9%, vapor barrier layer, construction of waterproof layer could be carried out.
Steam-cured room metope heat-insulation layer 22 has metope setting indoors to set two kinds with outdoor wall surface, room according to design partition
After the construction of inner wall surface insulating layer, waterproof layer to insulating layer is set, needs to set outdoor insulating layer after the completion of outdoor insulating layer construction
Protective layer is put, needs to test heat insulating coefficient after the completion of insulating layer construction, pipe joint processing and ground construction is carried out after qualified.
Ground construction is including base, bed course, waterproof layer, ground and gutter, catchment well construction；It first constructs before base layer construction
Construct base after gutter, sump, gutter and sump acceptance(check)；Base constructs on solid, smooth ground, control
Make the absolute altitude and flatness of base；After base layer construction acceptance(check), sleeper and track, pad of constructing again after acceptance(check) are installed
Layer, construction waterproof layer and ground again after bed course drying.
Steam-cured room rolling screen door 13 is installed, first the installation notch on entrance door pillar, make notch vertical after the completion of ground construction
In ground, and center line is in the same plane；Spool is installed on steam-cured room roof structure 11 makes reel axis and notch center
Line vertically and in the same plane, then installs roll bending, makes the both ends of roll bending can freely up and down be slided in notch, the energy on spool
Flexibly crimp and put down；The opening and closing facility of steam-cured room rolling screen door 13 is installed.
Outdoor equipment carries out after being mounted on steam-cured room metope heat-insulation layer 22 and roofing pool construction acceptance(check), including the energy
The installation of facility 3, temperature and humidity control facility 4.
When energy facilities 3 are installed, first in the supporting rack of roofing installation energy resource collecting plate 31 and energy conversion facility, then install
Heater, collection plate install 32 stent of accumulator and accumulator in wall face, then with wire connecting line road.
When temperature and humidity control facility 4 is installed, the confession towards roof pond 41 is installed before energy resource collecting plate 31 is installed
Waterpipe and drainage pipeline, install control device between water supply line and external water source, drainage pipeline regulates and controls with temperature and humidity
Device 44 connects, and the opening and closing of roofing tank drain pipeline is controlled by temperature and humidity modulator 44；The water-supply line 42 of indoor roof
It is connected with temperature and humidity modulator 44 by pipeline, by temperature and humidity modulator 44 according to the demand of steam-cured room temperature humidity
Situation determines opening and being closed for water route；Fog nozzle 43 and thermometric hygrometric facility 45 after above-mentioned pipeline acceptance(check) are installed, surveyed
Warm hygrometric facility 45 is connected with temperature and humidity modulator 44 using conducting wire.
After armamentarium, Pipe installing, then pressure testing, leak test and equipment shakedown are carried out, after reaching design requirement, handed over
It pays and uses.
Claims (9)
1. the steam curing device of fabricated construction is made, it is characterized in that, by steam-cured cell structure（1）, steam-cured room insulating layer（2）, the energy
Facility（3）, temperature and humidity control facility（4）, water recvery facility（5）With structure MOVING STRUCTURE（6）Composition；Wherein, it is steam-cured
Cell structure（1）By steam-cured room roof structure（11）, steam-cured room wall body structure（12）, steam-cured room rolling screen door（13）With steam-cured room floor
Structure（14）Composition；Steam-cured room insulating layer（2）By steam-cured room roofing heat-insulating layer（21）, steam-cured room metope heat-insulation layer（22）With steaming
Support room rolling screen door insulating layer（23）Composition；Energy facilities（3）By energy resource collecting plate（31）With accumulator（32）Composition；Temperature
With humid control facility（4）By roof pond（41）, water-supply line（42）, fog nozzle（43）, temperature and humidity modulator
（44）With thermometric hygrometric facility（45）Composition；Water recvery facility（5）By filtration facility（51）, water pump（52）With moisturizing and recycling
Water pipe（53）Composition；Structure MOVING STRUCTURE（6）By concrete structure（61）With movable stand（62）Composition；
Steam-cured room roof structure（11）Two-side supporting in steam-cured room wall body structure（12）Top, steam-cured room roof structure（11）
Both ends be unlimited inlet and outlet, the steam-cured room floor structure of inlet and outlet（14）On be laid with track, orbit connection other
Facility, structure MOVING STRUCTURE（6）Enter from inlet and outlet or remove steam-cured room；Steam-cured room both ends inlet and outlet are provided with steam-cured room roller shutter
Door（13）, steam-cured room rolling screen door（13）Upper end be suspended on reel, and pass through reel rotation control inlet and outlet opening and closing；Volume
The two supports of cylinder are in steam-cured room roof structure（11）On；
Steam-cured room roofing heat-insulating layer（21）Full paving is arranged on steam-cured room roof structure（11）Top, roof pond（41）Under
Portion, roof pond（41）Pass through water-supply line（42）By roof pond（41）In water supply fog nozzle（43）, fog nozzle
（43）Receive temperature and humidity modulator（44）Instruction to concrete structure（61）Spray fog, thermometric hygrometric facility（45）
Moment monitors the temperature and humidity of steam-cured room, and timely feedbacks and give temperature and humidity modulator（44）, temperature and humidity regulation and control
Device（44）Fog nozzle is given in time（43）Send out various action commands；
Roof pond（41）Top is completely coated with lid energy resource collecting plate（31）, energy resource collecting plate（31）Pass through conducting wire and accumulator（32）
Connection；
Steam-cured interior flows to steam-cured room floor structure（14）On water, pass through filtration facility（51）Into gutter, by gutter
Into sump, water pump（52）Water in sump is extracted out, by moisturizing and return water pipe（53）Send roof pond back to（41）.
2. the steam curing device according to claim 1 for making fabricated construction, it is characterized in that, steam-cured room roof structure（11）
It is made of roof girder, roof boarding and waterproof layer, periphery and the roofing beam consolidation of roof boarding, top is completely coated with lid waterproof layer, waterproof
Layer top and roof pond（41）Bottom plate connection；The lower part interval of roof boarding is installed with water-supply line（42）With fog nozzle
（43）, the lower part of roof girder and steam-cured room wall body structure（12）Wall connected with column；
Steam-cured room wall body structure（12）It is made of wall, column and waterproof thermal-insulated metope, top and the roofing beam consolidation of wall and column, lower end
It is connect with basis, the chamber internal surface face layer waterproof thermal-insulated with wall of wall and column consolidates, and survey is installed at the top of side in wall room
Warm hygrometric facility（45）, temperature and humidity modulator is installed on the outside of the same face wall（44）, side outside another side wall room
Accumulator is installed（32）；Steam-cured room wall body structure（12）Both walls in perpendicular to ground and roofing be installed with moisturizing with return
Receive water pipe（53）.
3. the steam curing device according to claim 1 for making fabricated construction, it is characterized in that, steam-cured room rolling screen door（13）By
Roll bending and spool composition, roll bending are made of steel plate and chain rivet, and several steel plates and chain axis connection composition roll bending do not work
When, roll bending is crimped onto the periphery of spool, is suspended in the roof structure position of inlet and outlet top, during work, is put down by spool rotation, if
It puts at inlet and outlet position, seals inlet and outlet；Steam-cured room rolling screen door insulating layer（23）Be attached to roll bending towards indoor one
Side, with roll bending in the rotation of spool above and below.
4. the steam curing device according to claim 1 for making fabricated construction, it is characterized in that, steam-cured room floor structure（14）
By base, bed course, waterproof layer, ground and gutter, well construction of catchmenting, base is provided in porous firm on ground structure layer
Property layer, is completely layered on the ground structure layer in addition to gutter, bed course is the flexibility being completely layered in the base in addition to gutter
Level, waterproof layer are provided on bed course（Including gutter furrow bank, gutter bottom of trench, the sump borehole wall, sump shaft bottom）'s
The lower part on ground, ground are the ground floor on the bed course being completely layered between shockproof ditch, ground floor and steam-cured room wall body structure（12）
Face layer between expansion joint is set.
5. the steam curing device according to claim 1 for making fabricated construction, it is characterized in that, steam-cured room roofing heat-insulating layer
（21）With steam-cured room metope heat-insulation layer（22）It is the level between structure sheaf and face layer.
6. the steam curing device according to claim 1 for making fabricated construction, it is characterized in that, energy resource collecting plate（31）By adopting
Collect plate, energy conversion facility, heater, conducting wire and supporting rack composition, supporting rack and be arranged on roof pond（41）Upper surface, adopt
Collection plate is fixedly arranged at the top of supporting rack, and energy conversion facility is mounted on the lower part of supporting rack, and heater is mounted on roof pond
（41）The top of bottom plate, collection plate, energy conversion facility, heater are connected by conducting wire, and pass through conducting wire and accumulator
（32）, temperature and humidity modulator（44）Connection；Accumulator（32）It is that storage energy conversion facility turns the energy of other forms
Turn to the storage device of electric energy.
7. the steam curing device according to claim 1 for making fabricated construction, it is characterized in that, temperature and humidity modulator
（44）It is the facility of the steam-cured room temperature of regulation and control and humidity, passes through conducting wire and thermometric hygrometric facility（45）, heater connection.
8. the steam curing device according to claim 1 for making fabricated construction, it is characterized in that, structure MOVING STRUCTURE（6）It is
Precast concrete assembling structure is sent into the facility for sending out steam-cured room, precast concrete assembling structure is cast in positioned at mobile station
Frame（62）On template in after, it is steam-cured into steam-cured room by track by vibrating forming；After the completion of steam-cured, by movable stand
（62）Steam-cured room is removed by track and carries out next process.
9. the installation method of the steam curing device according to the making fabricated construction described in claim 1-8, it is characterized in that, including steaming
Structure construction, indoor equipment installation, insulating layer construction, ground construction, the outdoor equipment for supporting room are installed；
The structure construction of steam-cured room, the structure construction of steam-cured room carries out under conditions of foundation construction acceptance(check), including steam-cured
Room roof structure（11）, steam-cured room wall body structure（12）With steam-cured room floor structure（14）；Sequence of construction is steam-cured room wall knot
Structure（12）Construction, steam-cured room roof structure（11）Construction, steam-cured room floor structure（14）Construction；
Steam-cured room wall body structure（12）During construction, if frame structure then first construct building enclosure again by construction frame structure；If
Wall weighing structure, then wall column construct simultaneously；Steam-cured room wall body structure（12）After the completion of construction, steam-cured room roof structure is carried out
（11）Construction, steam-cured room roof structure（11）Leak test must be carried out after the completion of construction, indoor equipment installation is carried out after qualified；
Indoor equipment is installed, including Pipe installing, water pump installation, track installation；Interior conduit carries out after the completion of being mounted on structure,
Pipeline under indoor canopy is installed, inbuilt pipeline and the connector of external pipe, equipment connect inside wall body structure, standby
With；
Insulating layer is constructed, and under conditions of structure acceptance qualification, is carried out at the same time steam-cured room roofing heat-insulating layer（21）With steam-cured room wall
Face insulating layer（22）Construction；Carry out steam-cured room roofing heat-insulating layer（21）Before construction, steam-cured room roof structure is confirmed（11）Layer is applied
Work ne-leakage, then screed-coat of constructing, vapor barrier layer；To confirm that screed-coat is fully dry before vapor barrier layer construction；
Steam-cured room metope heat-insulation layer（22）According to design partition, there is metope setting indoors to set two kinds with outdoor wall surface, interior
After metope heat-insulation layer construction, waterproof layer to insulating layer is set, needs to set outdoor insulating layer after the completion of outdoor insulating layer construction
Protective layer needs to test heat insulating coefficient after the completion of insulating layer construction, pipe joint processing and ground construction is carried out after qualified；
Ground construction is including base, bed course, waterproof layer, ground and gutter, catchment well construction；First construction drainage before base layer construction
Construct base after ditch, sump, gutter and sump acceptance(check)；Base constructs on solid, smooth ground, controls
The absolute altitude and flatness of base；After base layer construction acceptance(check), sleeper and track are installed, construction cushion coat again after acceptance(check), pad
Construction waterproof layer and ground again after layer is dry；
Steam-cured room rolling screen door is installed after the completion of ground construction（13）, first on entrance door pillar installation notch, make notch perpendicular to
Ground, and center line is in the same plane；In steam-cured room roof structure（11）Upper installation spool makes reel axis and notch center
Line vertically and in the same plane, then installs roll bending, makes the both ends of roll bending can freely up and down be slided in notch, the energy on spool
Flexibly crimp and put down；Steam-cured room rolling screen door is installed（13）Opening and closing facility；
Outdoor equipment is mounted on steam-cured room metope heat-insulation layer（22）It carries out with after roofing pool construction acceptance(check), is set including the energy
It applies（3）, temperature and humidity control facility（4）Installation；
Energy facilities（3）During installation, energy resource collecting plate first is installed in roofing（31）Supporting rack and energy conversion facility, then install
Heater, collection plate install accumulator in wall face（32）Stent and accumulator, then with wire connecting line road；
Temperature and humidity controls facility（4）During installation, in installation energy resource collecting plate（31）Roof pond is led in preceding installation（41）'s
Water supply line and drainage pipeline install control device, drainage pipeline and temperature and humidity tune between water supply line and external water source
Control device（44）Connection, by temperature and humidity modulator（44）Control the opening and closing of roofing tank drain pipeline；The feedwater of indoor roof
Pipeline（42）With temperature and humidity modulator（44）It is connected by pipeline, by temperature and humidity modulator（44）According to steam-cured room temperature
The demand status of humidity is spent, determines opening and being closed for water route；Fog nozzle is installed after above-mentioned pipeline acceptance(check)（43）With survey
Warm hygrometric facility（45）, thermometric hygrometric facility（45）With temperature and humidity modulator（44）It is connected using conducting wire；
After armamentarium, Pipe installing, then pressure testing, leak test and equipment shakedown are carried out, after reaching design requirement, delivery makes
With.
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| CN201711391184.9A CN108247823A (en) | 2017-12-21 | 2017-12-21 | Make the steam curing device and installation method of fabricated construction |
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| CN114134895A (en) * | 2022-01-10 | 2022-03-04 | 黄河水文水资源科学研究院 | Anti-seepage reinforcing structure for check dam and construction method thereof |
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Application publication date: 20180706 |