CN108238394B - Bar material sorting equipment and bar material storage cabinet - Google Patents
Bar material sorting equipment and bar material storage cabinet Download PDFInfo
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- CN108238394B CN108238394B CN201611216254.2A CN201611216254A CN108238394B CN 108238394 B CN108238394 B CN 108238394B CN 201611216254 A CN201611216254 A CN 201611216254A CN 108238394 B CN108238394 B CN 108238394B
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- 239000000463 material Substances 0.000 title claims abstract description 449
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 20
- 235000019504 cigarettes Nutrition 0.000 claims description 18
- 230000001502 supplementing effect Effects 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 11
- 229910052742 iron Inorganic materials 0.000 claims description 10
- 230000009471 action Effects 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 5
- 238000012544 monitoring process Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 2
- 241000208125 Nicotiana Species 0.000 description 12
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 12
- 239000011159 matrix material Substances 0.000 description 4
- 230000003247 decreasing effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000006052 feed supplement Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012536 packaging technology Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses strip-shaped material sorting equipment, which comprises a strip-shaped material storage cabinet; the strip-shaped material storage cabinet comprises N rows of storage units, wherein N is a positive integer; each row of storage units comprises M layers of material bins which are stacked up and down in sequence, wherein M is an integer greater than 1; the bottom of each layer of material bin is provided with a material storage belt, and the side surface of each layer of material bin is provided with a guide plate; the feed inlets of all layers of material bins of each row of storage units are positioned at the feed end of each row of storage units, the discharge outlets of all layers of material bins are positioned at the discharge end of each row of storage units, and the discharge outlets of all layers of material bins of the same row of storage units are sequentially retracted from bottom to top to form a plane or cambered surface with a certain inclination angle. The invention also discloses a strip-shaped material storage cabinet. The invention can store more strip materials in a smaller range, and is convenient for the strip materials to automatically slide down when being output.
Description
Technical Field
The invention relates to sorting equipment, in particular to strip-shaped material sorting equipment and a strip-shaped material storage cabinet.
Background
At present, in the domestic tobacco commercial logistics field, the adopted automatic or semi-automatic cigarette carton sorting equipment mainly has modes of vertical, horizontal, electronic tags and the like. Wherein vertical sorting equipment's tobacco warehouse vertical setting, follow the tobacco warehouse bottom and go out the cigarette during the letter sorting, follow tobacco warehouse side benefit cigarette filling storehouse, as chinese patent publication CN 102698964A discloses a vertical automatic strip cigarette sorting equipment, its sorting equipment's tobacco warehouse transversely arranges side by side, and independent motor control, letter sorting efficiency is lower, need carry out the gesture arrangement to strip cigarette after the letter sorting, and still need the manual work to carry out the material loading to the tobacco warehouse, and automatic level is not high. The tobacco bin of the horizontal sorting equipment is obliquely arranged, and the tobacco bin is filled from the end face of the tobacco bin. The electronic label mode is to sort according to the instruction of the electronic system manually. These equipment generally have the problems of low sorting efficiency and automation degree, large occupied area, high manual labor intensity and the like.
With the development of individual design and packaging technology of cigarettes, the variety and quantity of cigarettes are continuously increased, and new requirements are put on industry cigarette sorting and distribution. How to improve the sorting efficiency and the automation level of the cigarette sorting equipment is a problem which is urgent to be solved by equipment manufacturers.
Disclosure of Invention
The invention aims to solve the technical problem that more strip materials can be stored in a smaller range, so that the strip materials can automatically slide down when being output.
In order to solve the technical problems, the strip material sorting equipment provided by the invention comprises a strip material storage cabinet; it is characterized in that the method comprises the steps of,
the strip-shaped material storage cabinet comprises N rows of storage units, wherein N is a positive integer;
each row of storage units comprises M layers of material bins which are stacked up and down in sequence, wherein M is an integer greater than 1;
the bottom of each layer of material bin is provided with a material storage belt, and the side surface of each layer of material bin is provided with a guide plate;
the feed inlets of all layers of material bins of each row of storage units are positioned at the feed end of each row of storage units, the discharge outlets of all layers of material bins are positioned at the discharge end of each row of storage units, and the discharge outlets of all layers of material bins of the same row of storage units are sequentially retracted from bottom to top to form a plane or cambered surface with a certain inclination angle.
Preferably, the lengths of all layers of material bins of each row of storage units are gradually decreased from low to high, and the feed inlets of all layers of material bins of each row of storage units are aligned, so that the discharge outlets of all layers of material bins are sequentially retracted from bottom to top to form a plane or cambered surface with a certain inclination angle.
Preferably, the strip-shaped material is strip cigarette.
Preferably, n=4, m=10.
Preferably, the width and the height of each layer of material bin of the same row of storage units of the strip-shaped material storage cabinet are the same, and the height of each layer of material bin is adjustable;
the widths of the material bins of the storage units in different rows of the strip-shaped material storage cabinet are the same or the widths of the material bins of the storage units in at least two rows are different;
the heights of the same layer of material bins of different rows of storage units of the strip-shaped material storage cabinet are the same.
Preferably, the same layer of material bins of different rows of storage units are driven by the same material storage motor;
the storage belts of the material bins of each row of storage units respectively correspond to a rotating shaft, a belt pulley and an electromagnetic clutch;
the rotating shafts are connected with each other;
the belt pulleys and the rotating shafts corresponding to the same storage belt are connected by an electromagnetic clutch corresponding to the storage belt;
the rotor of the electromagnetic clutch is connected with the rotating shaft, and the stator of the electromagnetic clutch is connected with the belt pulley;
when an electromagnetic clutch is electrified, the stator and the rotor of the electromagnetic clutch are closed, and the corresponding belt pulley rotates along with the rotating shaft to drive the corresponding storage belt to move.
Preferably, the rotating shafts are respectively connected with each other by an Oldham coupling;
the rotor of the electromagnetic clutch is connected with the rotating shaft through a flat key, and the stator of the electromagnetic clutch is connected with the belt pulley through a screw.
Preferably, the material outlets of all layers of material bins of a row of storage units of the strip-shaped material storage cabinet are respectively provided with a shaking plate;
the shaking plate is used for closing or opening a discharge hole of the corresponding material bin;
when the shaking plate is opened, the corresponding material bin can discharge;
when the shaking plate is closed, the corresponding material bin is blocked from discharging.
Preferably, the discharge holes of the storage units in each row are provided with side baffles and fixing plates;
the side baffles are positioned at two sides of the discharge hole;
the fixing plates are fixed between the side baffles at the two sides of the discharge port and positioned at the lower edge of the corresponding discharge port;
the rocking plates are pivotally fixed between the side baffles at the two sides of the discharge port, and the pivot shafts of the rocking plates are positioned at the upper edges of the corresponding discharge ports;
when the shaking plate of the material bin discharge hole is closed, the shaking plate is locked by the braking device, so that the shaking plate of the material bin discharge hole is attached to the fixed plate positioned at the lower edge of the material bin discharge hole.
Preferably, an electromagnet is arranged on the fixed plate;
an iron block is arranged on the shaking plate;
an electromagnet on a fixed plate and an iron block on a shaking plate of the discharge hole of the same material bin form a braking device;
when a material bin needs to be discharged, the controller of the strip-shaped material storage cabinet controls the electromagnet on the material bin discharge hole fixing plate to be powered off, and controls the material storage motor to drive the material storage belt of the material bin to rotate, and strip-shaped materials on the material storage belt push away the shaking plate to slide down; when the material bin finishes discharging, the controller of the strip-shaped material storage cabinet controls the material storage motor to stop rotating, and the shaking plate is closed under the action of self gravity; then, the controller of the strip-shaped material storage cabinet controls the electromagnet on the material bin discharge hole fixing plate to be electrified and locked.
Preferably, an output plate is arranged below the discharge hole of the lowest layer material bin of each row of storage units.
Preferably, the output plate is arc-shaped.
Preferably, the strip-shaped material sorting equipment further comprises a belt conveyor;
the conveyer belt of belt feeder is located each row and deposits the output board below of unit.
Preferably, the strip material sorting equipment further comprises a feeding device;
the feeding device comprises two transverse guide rails, two longitudinal guide rails and a feeding belt;
the two longitudinal guide rails can move transversely along the two transverse guide rails;
the feeding belt can longitudinally move along the two longitudinal guide rails.
Preferably, a positioning baffle is arranged on the side face of the feeding belt.
Preferably, the two transverse guide rails and the strip-shaped material storage cabinet are both arranged on the supporting frame.
Preferably, the two longitudinal guide rails are arranged on the sliding blocks of the transverse guide rails, and the transverse movement is controlled by the first servo motor.
The feeding belt is arranged on a sliding block of the longitudinal guide rail and is controlled by a second servo motor to longitudinally move;
the feeding belt is driven to rotate by a feeding motor.
Preferably, a counting sensor is arranged at the outlet of each material bin for counting the strip-shaped materials output by the corresponding material bin;
a monitoring sensor is arranged in each material bin and used for detecting the number of the remaining strip-shaped materials in the corresponding material bin;
and when the number of the remaining strip materials in a material bin is less than the set number, the controller of the material supplementing device controls the first servo motor and the second servo motor to work, so that the material supplementing belt moves to the material bin feeding port, then controls the material supplementing motor to drive the material supplementing belt to rotate, and conveys the strip materials placed on the material supplementing belt to the material storage belt of the material bin.
Preferably, the bar-shaped material is provided with a two-dimensional code;
the bar code scanner is used for scanning the two-dimensional code of the bar material on the feeding belt and sending the scanning information to the controller of the feeding device;
the controller of the feeding device controls the first servo motor and the second servo motor to work according to the two-dimensional code information of the strip-shaped materials on the feeding belt, so that the feeding belt moves to a material bin feeding port corresponding to the specification of the strip-shaped materials, then controls the feeding motor to drive the feeding belt to rotate, and conveys the strip-shaped materials placed on the feeding belt to a material storage belt of a material bin corresponding to the specification of the strip-shaped materials.
Preferably, the controller of the strip-shaped material storage cabinet controls the opening and closing of the discharge hole of the material bin corresponding to the strip-shaped material with one specification and the rotation of the material storage belt according to the order quantity of the strip-shaped material with one specification.
In order to solve the technical problems, the strip-shaped material storage cabinet provided by the invention comprises N rows of storage units, wherein N is a positive integer;
each row of storage units comprises M layers of material bins which are stacked up and down in sequence, wherein M is an integer greater than 1;
the bottom of each layer of material bin is provided with a material storage belt, and the side surface of each layer of material bin is provided with a guide plate;
the feed inlets of all layers of material bins of each row of storage units are positioned at the feed end of each row of storage units, the discharge outlets of all layers of material bins are positioned at the discharge end of each row of storage units, and the discharge outlets of all layers of material bins of the same row of storage units are sequentially retracted from bottom to top to form a plane or cambered surface with a certain inclination angle.
Preferably, the lengths of all layers of material bins of each row of storage units are gradually decreased from low to high, and the feed inlets of all layers of material bins of each row of storage units are aligned, so that the discharge outlets of all layers of material bins are sequentially retracted from bottom to top to form a plane or cambered surface with a certain inclination angle.
Preferably, the strip-shaped material is strip cigarette.
Preferably, n=4, m=10.
Preferably, the width and the height of each layer of material bin of the same row of storage units of the strip-shaped material storage cabinet are the same, and the height of each layer of material bin is adjustable;
the widths of the material bins of the storage units in different rows of the strip-shaped material storage cabinet are the same or the widths of the material bins of the storage units in at least two rows are different;
the heights of the same layer of material bins of different rows of storage units of the strip-shaped material storage cabinet are the same.
Preferably, the same layer of material bins of different rows of storage units are driven by the same material storage motor;
the storage belts of the material bins of each row of storage units respectively correspond to a rotating shaft, a belt pulley and an electromagnetic clutch;
the rotating shafts are connected with each other;
the belt pulleys and the rotating shafts corresponding to the same storage belt are connected by an electromagnetic clutch corresponding to the storage belt;
the rotor of the electromagnetic clutch is connected with the rotating shaft, and the stator of the electromagnetic clutch is connected with the belt pulley;
when an electromagnetic clutch is electrified, the stator and the rotor of the electromagnetic clutch are closed, and the corresponding belt pulley rotates along with the rotating shaft to drive the corresponding storage belt to move.
Preferably, the rotating shafts are respectively connected with each other by an Oldham coupling;
the rotor of the electromagnetic clutch is connected with the rotating shaft through a flat key, and the stator of the electromagnetic clutch is connected with the belt pulley through a screw.
Preferably, the material outlets of all layers of material bins of a row of storage units of the strip-shaped material storage cabinet are respectively provided with a shaking plate;
the shaking plate is used for closing or opening a discharge hole of the corresponding material bin;
when the shaking plate is opened, the corresponding material bin can discharge;
when the shaking plate is closed, the corresponding material bin is blocked from discharging.
Preferably, the discharge holes of the storage units in each row are provided with side baffles and fixing plates;
the side baffles are positioned at two sides of the discharge hole;
the fixing plates are fixed between the side baffles at the two sides of the discharge port and positioned at the lower edge of the corresponding discharge port;
the rocking plates are pivotally fixed between the side baffles at the two sides of the discharge port, and the pivot shafts of the rocking plates are positioned at the upper edges of the corresponding discharge ports;
when the shaking plate of the material bin discharge hole is closed, the shaking plate is locked by the braking device, so that the shaking plate of the material bin discharge hole is attached to the fixed plate positioned at the lower edge of the material bin discharge hole.
Preferably, an electromagnet is arranged on the fixed plate;
an iron block is arranged on the shaking plate;
an electromagnet on a fixed plate and an iron block on a shaking plate of the discharge hole of the same material bin form a braking device;
when a material bin needs to be discharged, the controller of the strip-shaped material storage cabinet controls the electromagnet on the material bin discharge hole fixing plate to be powered off, and controls the material storage motor to drive the material storage belt of the material bin to rotate, and strip-shaped materials on the material storage belt push away the shaking plate to slide down; when the material bin finishes discharging, the controller of the strip-shaped material storage cabinet controls the material storage motor to stop rotating, and the shaking plate is closed under the action of self gravity; then, the controller of the strip-shaped material storage cabinet controls the electromagnet on the material bin discharge hole fixing plate to be electrified and locked.
Preferably, an output plate is arranged below the discharge hole of the lowest layer material bin of each row of storage units.
Preferably, the output plate is arc-shaped.
The strip-shaped material sorting equipment comprises a strip-shaped material storage cabinet and a plurality of storage units, wherein the material bins of the storage units are longitudinally and transversely stacked to form a matrix, and more strip-shaped materials can be stored in a smaller range. The discharge holes of all layers of material bins of each row of storage units are sequentially retracted from bottom to top to form a plane or cambered surface with a certain inclination angle, so that the strip-shaped materials can automatically slide down during output.
Drawings
FIG. 1 is an overall block diagram of one embodiment of a bar stock sorting apparatus of the present invention;
FIG. 2 is a block diagram of the whole bar stock bin of one embodiment of the bar stock sorting apparatus of the present invention;
FIG. 3 is a schematic view of a discharge end of a row of storage units of a strip material storage bin according to an embodiment of the strip material sorting apparatus of the present invention;
FIG. 4 is a block diagram of a feed supplement apparatus of an embodiment of the bar stock sorting apparatus of the present invention;
fig. 5 is a schematic view of a driving structure of a storage belt of an embodiment of the strip sorting apparatus according to the present invention.
The reference numerals in the drawings illustrate:
1 a material supplementing device; 2, a strip-shaped material storage cabinet; 3, a discharge hole; 4, a belt conveyor; 5 transverse guide rails; 6, longitudinal guide rails; 7, positioning a baffle; 8, a material supplementing belt; 9, a feeding motor; 15 a material storage motor; 10 a first servo motor; 11 a second servo motor; 12 a support frame; 13 a storage belt; 14 guide plates; 16 side baffles; 17 a fixing plate; 18 shaking the plate; 19 an output board; 20 bar materials; a 21-axis rotation; 22 electromagnetic clutch; 23 pulleys; an Oldham coupling 26.
Detailed Description
The following description of the embodiments of the present invention will be made more apparent in the light of the accompanying drawings in which embodiments described are some, but not all, of the embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to fall within the scope of the invention.
Example 1
As shown in fig. 1 and 2, the strip material sorting equipment comprises a strip material storage cabinet 2;
the strip-shaped material storage cabinet 2 comprises N rows of storage units, wherein N is a positive integer;
each row of storage units comprises M layers of material bins which are stacked up and down in sequence, wherein M is an integer greater than 1;
the bottom of each layer of material bin is provided with a material storage belt 13, and the side surface of each layer of material bin is provided with a guide plate 14;
the feed inlet of each layer of material bin of each row of storage units is positioned at the feed end of each row of storage units, the discharge outlet 3 of each layer of material bin is positioned at the discharge end of each row of storage units, and the discharge outlets 3 of all layers of material bins of the same row of storage units are sequentially retracted from bottom to top to form a plane or cambered surface with a certain inclination angle.
Preferably, the lengths of all layers of material bins of each row of storage units are gradually decreased from low to high, and the feed inlets of all layers of material bins of each row of storage units are aligned, so that the discharge outlets 3 of all layers of material bins are sequentially retracted from bottom to top to form a plane or cambered surface with a certain inclination angle.
Preferably, the strip of material 20 is a cigarette.
Preferably, as shown in fig. 1 and 2, the strip material storage cabinet 2 includes 4 rows of storage units (n=4); each column of storage units comprises 10 layers of material bins (m=10) stacked together in sequence.
The bar material sorting apparatus of the first embodiment has the bar material storing cabinet 2 including one or more rows of storing units, and the material bins of the plurality of rows of storing units are stacked longitudinally and laterally to form a matrix form, so that more bar materials 20 can be stored in a smaller range. The discharge ports 3 of the material bins of each row of storage units are sequentially retracted from bottom to top to form a plane or cambered surface with a certain inclination angle, so that the strip-shaped materials 20 can automatically slide down when being output.
Example two
Based on the strip material sorting equipment of the first embodiment, the width of each layer of material bins of the same row of storage units of the strip material storage cabinet 2 is the same, and the height is adjustable (the height is the same or the heights of at least two layers of material bins are different);
the width of the material bins of the storage units in different rows of the strip-shaped material storage cabinet 2 is the same or the widths of the material bins of the storage units in at least two rows are different;
the same layer of material bin of the storage units in different rows of the strip-shaped material storage cabinet 2 has the same height.
Preferably, as shown in fig. 5, the same layer of material bins of different rows of storage units are driven by the same material storage motor 15;
the storage belts 13 of the material bins of each row of storage units respectively correspond to a rotating shaft 21, a belt pulley 23 and an electromagnetic clutch 22;
the rotating shafts 21 are connected with each other (for example, the rotating shafts 21 are respectively connected with each other by an Oldham coupling 26);
the belt pulley 23 and the rotating shaft 21 corresponding to the same storage belt 13 are connected by an electromagnetic clutch 22 corresponding to the storage belt 13;
the rotor of the electromagnetic clutch 22 is connected with the rotating shaft 21 (for example, the rotor of the electromagnetic clutch 22 is connected with the rotating shaft 21 by a flat key), and the stator of the electromagnetic clutch 22 is connected with the belt pulley 23 (for example, the stator of the electromagnetic clutch 22 is connected with the belt pulley 23 by a screw);
when an electromagnetic clutch 22 is electrified, the stator and the rotor are closed, and the corresponding belt pulley 23 rotates along with the rotating shaft 21 to drive the corresponding storage belt 13 to move, so that the strip-shaped material 20 on the storage belt 13 is conveyed forwards.
Because the belt pulleys 23 corresponding to the storage belts 13 of the storage bins of the same layer of the storage units of the strip-shaped material storage cabinet 2 are respectively connected to the output shaft of the same storage motor 15 through the rotating shafts 21 by the electromagnetic clutches 22, the independent movement of the storage belts 13 of the storage bins of the same layer of the strip-shaped material storage cabinet 2 can be realized by controlling the rotation of the output shaft of the storage motor 15 and the engagement of the electromagnetic clutches 22, and the movement of the storage belts 13 of the storage units of other rows is not influenced.
In the bar material sorting apparatus according to the second embodiment, the bar material storage cabinet 2 may be formed by stacking a plurality of material bins with different widths and heights in a matrix form by longitudinal and transverse directions, the height of the guide plate 14 may be adjusted according to the height of the bar material 20, and a plurality of bar materials with different specifications (for example, various brands of cigarettes with different specifications) may be stored in a smaller range.
Example III
According to the strip material sorting equipment based on the first embodiment, as shown in fig. 3, the material outlets 3 of the material bins of each layer of the storage units of the strip material storage cabinet 2 are respectively provided with a shaking plate 18;
the shaking plate 18 is used for closing or opening a discharge hole of a corresponding material bin;
when the shaking plate 18 is opened, the corresponding material bin can discharge;
when the shaking plate 18 is closed, the corresponding material bin is blocked from discharging.
The rocker plate 18 can be used as a slide way for discharging other high-rise material bins of the row storage unit, and provides support and guide for the discharge of the high-rise material bins of the row storage unit to slide down.
Preferably, the discharge holes of the storage units of each layer of material bin of each row of the strip-shaped material storage cabinet 2 are provided with side baffles 16 and fixing plates 17;
the side baffles 16 are positioned at two sides of the discharge hole; the side baffles 16 are used for mounting the fixing plate 17 and the shaking plate 18 and guiding the sliding strip-shaped material 20.
The fixing plates 17 are fixed between the side baffles 16 at two sides of the discharge port and positioned at the lower edge of the corresponding discharge port;
the rocking plates 18 are pivotally fixed between the side baffles 16 at two sides of the discharge port, and the pivot shafts of the rocking plates 18 are positioned at the upper edges of the corresponding discharge ports;
when the rocking plate 18 of a material bin discharge port is closed, the rocking plate 18 of the material bin discharge port is locked by a braking device, so that the rocking plate 18 of the material bin discharge port is attached to a fixed plate positioned at the lower edge of the material bin discharge port.
Preferably, an electromagnet is mounted on the fixed plate 17;
an iron block is arranged on the rocking plate 18;
the electromagnet on the fixed plate 17 and the iron block on the shaking plate 18 of the discharge hole of the same material bin form a braking device;
when a material bin needs to be discharged, the controller of the strip-shaped material storage cabinet 2 controls the electromagnet on the material bin discharge hole fixing plate 17 to be powered off, and controls the material storage motor 15 to drive the material storage belt 13 of the material bin to rotate, and strip-shaped materials 20 on the material storage belt 13 push the shaking plate 18 to slide down; when the material bin finishes discharging, the controller of the strip-shaped material storage cabinet 2 controls the material storage motor 15 to stop rotating, and the shaking plate 18 is closed under the action of self gravity; then, the controller of the strip-shaped material storage cabinet 2 controls the electromagnet on the material bin discharge hole fixing plate 17 to be electrified and locked.
Example IV
According to the strip material sorting equipment based on the first embodiment, an output plate 19 is arranged below a discharge hole of a lowest layer material bin of each row of storage units;
preferably, the output plate 19 is circular arc-shaped, and has a rough surface.
Preferably, the strip material sorting equipment further comprises a belt conveyor 4; the conveyor belt of the belt conveyor 4 is located below the output plates 19 of the storage units of each row. The belt conveyor 4 is used for receiving the sorted strip material 20 and conveying it to downstream devices.
In the strip material sorting device according to the fourth embodiment, an output plate 19 is disposed at the connection between the discharge end of each row of storage units of the strip material storage cabinet 2 and the belt conveyor 4, and is used for decelerating the output strip material 20 and stably dropping onto the belt conveyor 4.
Example five
Based on the first embodiment, the strip-shaped material sorting equipment further comprises a feeding device 1;
as shown in fig. 4, the feeding device 1 includes two transverse guide rails 5, two longitudinal guide rails 6 and a feeding belt 8;
the two longitudinal guide rails 6 can move transversely along the two transverse guide rails 5;
the feeding belt 8 is longitudinally movable along the two longitudinal rails 6.
Preferably, the side of the feeding belt 8 is provided with a positioning baffle 7, when the strip-shaped material 20 is manually placed on the feeding belt 8, the strip-shaped material 20 is pressed close to the positioning baffle 7, and when the strip-shaped material is fed, the positioning baffle 7 is aligned with the side surface of the inlet of the corresponding material bin of the strip-shaped material storage cabinet 2.
Preferably, the two transverse guide rails 5 and the strip-shaped material storage cabinet 2 are both arranged on the supporting frame 12.
Preferably, the two longitudinal guide rails 6 are arranged on the sliding blocks of the transverse guide rails 5, and the first servo motor 10 controls the transverse movement;
the feeding belt 8 is arranged on a sliding block of the longitudinal guide rail 6, and the longitudinal movement is controlled by a second servo motor 11;
the feeding belt 8 is driven to rotate by a feeding motor 9.
Preferably, a counting sensor is arranged at the outlet of each material bin to count the strip-shaped materials 20 output by the corresponding material bin; a monitoring sensor is arranged in each material bin and used for monitoring the residual strip-shaped materials 20 in the corresponding material bin;
the controller of the feeding device 1 controls the first servo motor 10 and the second servo motor 11 to work when the residual strip materials in a material bin are less than the set quantity, so that the feeding belt 8 moves to the feeding hole of the material bin, then controls the feeding motor 9 to drive the feeding belt 8 to rotate, and conveys the strip materials 20 placed on the feeding belt 8 to the storage belt 13 of the material bin.
Preferably, the bar material 20 is provided with a two-dimensional code, and a bar code scanner is used for scanning the two-dimensional code of the bar material 20 on the feeding belt 8 and sending scanning information to the controller of the feeding device 1;
the controller of the feeding device 1 controls the first servo motor 10 and the second servo motor 11 to work according to the two-dimension code information of the strip-shaped materials on the feeding belt 8, so that the feeding belt 8 moves to a material bin feeding port corresponding to the specification of the strip-shaped materials, then controls the feeding motor 9 to drive the feeding belt 8 to rotate, and conveys the strip-shaped materials 20 placed on the feeding belt 8 to a material storage belt 13 of a material bin corresponding to the specification of the strip-shaped materials.
Preferably, the controller of the bar material storage cabinet 2 controls the opening and closing of the discharge hole of the material bin corresponding to the bar material 20 with one specification and the rotation of the material storage belt 13 according to the order quantity of the bar material 20 with one specification.
In the bar material sorting device of the fifth embodiment, the bar material 20 can move in X, Y and Z directions under the action of the transverse guide rail 5, the longitudinal guide rail 6 and the feeding belt 8 by the feeding device 1, the controller of the feeding device 1 controls the bar material 20 placed on the feeding belt 8 to be conveyed onto the storage belt 13 of the material bin corresponding to the specification of the bar material 20, and the feeding device 1 automatically conveys the bar material 20 with the specification into the material bin corresponding to the bar material storage cabinet 2 according to the specification and the quantity of the bar material 20 in each material bin 2. The strip material storage cabinet 2 automatically outputs the corresponding strip materials 20 in the material storage to the belt conveyor 4 according to the specification and the quantity required by the order under the action of the fixed plate 17 and the shaking plate 18. The bar material sorting equipment in the fifth embodiment is fed automatically by the feeding device 1, is convenient to operate, has high automation degree and is not easy to make mistakes; the matrix type bar material storage cabinet 2 is compact in structure, small in occupied area and high in sorting efficiency, and the discharge hole enables the posture of the sent bar material 20 to be stable, so that manual work or other devices are not needed to adjust the bar material storage cabinet.
The strip-shaped material sorting equipment of the fifth embodiment can be used for sorting cigarettes in the field of tobacco commercial distribution and other industries similar to sorting of the articles of the cigarettes. The tobacco sorting machine is used for sorting cigarettes meeting the specification and quantity requirements of ordered products from different brands according to customer orders in tobacco business logistics, improves the automation level and the working efficiency of sorting, and reduces the occupied area of equipment.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather to enable any modification, equivalent replacement, improvement or the like to be made within the spirit and principles of the invention.
Claims (28)
1. A strip material sorting device comprises a strip material storage cabinet; it is characterized in that the method comprises the steps of,
the strip-shaped material storage cabinet comprises N rows of storage units, wherein N is a positive integer;
each row of storage units comprises M layers of material bins which are stacked up and down in sequence, wherein M is an integer greater than 1;
the bottom of each layer of material bin is provided with a material storage belt, and the side surface of each layer of material bin is provided with a guide plate;
the material inlets of all layers of material bins of each row of storage units are positioned at the material inlet end of each row of storage units, the material outlet ends of all layers of material bins are positioned at the material outlet end of each row of storage units, the lengths of all layers of material bins of each row of storage units decrease from low to high in sequence, the material inlet ends of all layers of material bins of each row of storage units are aligned, and the material outlet ends of all layers of material bins of the same row of storage units are sequentially retracted from bottom to top to form a plane or cambered surface with a certain inclination angle;
the material outlets of all layers of material bins of a row of storage units of the strip-shaped material storage cabinet are respectively provided with a shaking plate;
the shaking plate is used for closing or opening a discharge hole of the corresponding material bin;
when the shaking plate is opened, the corresponding material bin can discharge;
when the shaking plate is closed, the corresponding material bin is blocked from discharging.
2. The strip sorting apparatus of claim 1, wherein,
the strip-shaped material is strip cigarette.
3. The strip sorting apparatus of claim 1, wherein,
N=4，M=10。
4. the strip sorting apparatus of claim 1, wherein,
the width and the height of each layer of material bin of the same row of storage units of the strip-shaped material storage cabinet are the same, and the height of each layer of material bin is adjustable;
the widths of the material bins of the storage units in different rows of the strip-shaped material storage cabinet are the same or the widths of the material bins of the storage units in at least two rows are different;
the heights of the same layer of material bins of different rows of storage units of the strip-shaped material storage cabinet are the same.
5. The strip sorting apparatus of claim 4, wherein,
the material storage belts of the same layer of material bins of different rows of storage units are driven by the same material storage motor;
the storage belts of the material bins of each row of storage units respectively correspond to a rotating shaft, a belt pulley and an electromagnetic clutch;
the rotating shafts are connected with each other;
the belt pulleys and the rotating shafts corresponding to the same storage belt are connected by an electromagnetic clutch corresponding to the storage belt;
the rotor of the electromagnetic clutch is connected with the rotating shaft, and the stator of the electromagnetic clutch is connected with the belt pulley;
when an electromagnetic clutch is electrified, the stator and the rotor of the electromagnetic clutch are closed, and the corresponding belt pulley rotates along with the rotating shaft to drive the corresponding storage belt to move.
6. The strip sorting apparatus of claim 5, wherein,
the rotating shafts are respectively connected with each other by an Oldham coupling;
the rotor of the electromagnetic clutch is connected with the rotating shaft through a flat key, and the stator of the electromagnetic clutch is connected with the belt pulley through a screw.
7. The strip sorting apparatus of claim 1, wherein,
the discharge holes of all layers of material bins of each row of storage units are provided with side baffles and fixing plates;
the side baffles are positioned at two sides of the discharge hole;
the fixing plates are fixed between the side baffles at the two sides of the discharge port and positioned at the lower edge of the corresponding discharge port;
the rocking plates are pivotally fixed between the side baffles at the two sides of the discharge port, and the pivot shafts of the rocking plates are positioned at the upper edges of the corresponding discharge ports;
when the shaking plate of the material bin discharge hole is closed, the shaking plate is locked by the braking device, so that the shaking plate of the material bin discharge hole is attached to the fixed plate positioned at the lower edge of the material bin discharge hole.
8. The strip sorting apparatus of claim 7, wherein,
an electromagnet is arranged on the fixed plate;
an iron block is arranged on the shaking plate;
an electromagnet on a fixed plate and an iron block on a shaking plate of the discharge hole of the same material bin form a braking device;
when a material bin needs to be discharged, the controller of the strip-shaped material storage cabinet controls the electromagnet on the material bin discharge hole fixing plate to be powered off, and controls the material storage motor to drive the material storage belt of the material bin to rotate, and strip-shaped materials on the material storage belt push away the shaking plate to slide down; when the material bin finishes discharging, the controller of the strip-shaped material storage cabinet controls the material storage motor to stop rotating, and the shaking plate is closed under the action of self gravity; then, the controller of the strip-shaped material storage cabinet controls the electromagnet on the material bin discharge hole fixing plate to be electrified and locked.
9. The strip sorting apparatus of claim 1, wherein,
an output plate is arranged below the discharge hole of the lowest layer material bin of each row of storage units.
10. The strip sorting apparatus of claim 9, wherein,
the output plate is arc-shaped.
11. The strip sorting apparatus of claim 9, wherein,
the strip-shaped material sorting equipment further comprises a belt conveyor;
the conveyer belt of belt feeder is located each row and deposits the output board below of unit.
12. The strip sorting apparatus of claim 1, wherein,
the strip-shaped material sorting equipment further comprises a material supplementing device;
the feeding device comprises two transverse guide rails, two longitudinal guide rails and a feeding belt;
the two longitudinal guide rails can move transversely along the two transverse guide rails;
the feeding belt can longitudinally move along the two longitudinal guide rails.
13. The strip sorting apparatus of claim 12, wherein,
the side of the feeding belt is provided with a positioning baffle.
14. The strip sorting apparatus of claim 12, wherein,
the two transverse guide rails and the strip-shaped material storage cabinet are both arranged on the supporting frame.
15. The strip sorting apparatus of claim 12, wherein,
the two longitudinal guide rails are arranged on the sliding blocks of the transverse guide rails, and the transverse movement is controlled by the first servo motor;
the feeding belt is arranged on a sliding block of the longitudinal guide rail, and is controlled by a second servo motor to longitudinally move;
the feeding belt is driven to rotate by a feeding motor.
16. The strip sorting apparatus of claim 15, wherein,
a counting sensor is arranged at the discharge port of each material bin and counts the strip-shaped materials output by the corresponding material bin;
a monitoring sensor is arranged in each material bin and used for detecting the number of the remaining strip-shaped materials in the corresponding material bin;
and when the number of the remaining strip materials in a material bin is less than the set number, the controller of the material supplementing device controls the first servo motor and the second servo motor to work, so that the material supplementing belt moves to the material bin feeding port, then controls the material supplementing motor to drive the material supplementing belt to rotate, and conveys the strip materials placed on the material supplementing belt to the material storage belt of the material bin.
17. The strip sorting apparatus of claim 15, wherein,
the bar-shaped material is provided with a two-dimensional code;
the bar code scanner is used for scanning the two-dimensional code of the bar material on the feeding belt and sending the scanning information to the controller of the feeding device;
the controller of the feeding device controls the first servo motor and the second servo motor to work according to the two-dimensional code information of the strip-shaped materials on the feeding belt, so that the feeding belt moves to a material bin feeding port corresponding to the specification of the strip-shaped materials, then controls the feeding motor to drive the feeding belt to rotate, and conveys the strip-shaped materials placed on the feeding belt to a material storage belt of a material bin corresponding to the specification of the strip-shaped materials.
18. The strip sorting apparatus of claim 15, wherein,
the controller of the strip-shaped material storage cabinet controls the opening and closing of the discharge hole of the material bin corresponding to the strip-shaped material with one specification and the rotation of the material storage belt according to the order quantity of the strip-shaped material with one specification.
19. A bar-shaped material storage cabinet is characterized in that,
the strip-shaped material storage cabinet comprises N rows of storage units, wherein N is a positive integer;
each row of storage units comprises M layers of material bins which are stacked up and down in sequence, wherein M is an integer greater than 1;
the bottom of each layer of material bin is provided with a material storage belt, and the side surface of each layer of material bin is provided with a guide plate;
the material inlets of all layers of material bins of each row of storage units are positioned at the material inlet end of each row of storage units, the material outlet ends of all layers of material bins are positioned at the material outlet end of each row of storage units, the lengths of all layers of material bins of each row of storage units decrease from low to high in sequence, the material inlet ends of all layers of material bins of each row of storage units are aligned, and the material outlet ends of all layers of material bins of the same row of storage units are sequentially retracted from bottom to top to form a plane or cambered surface with a certain inclination angle;
the material outlets of all layers of material bins of a row of storage units of the strip-shaped material storage cabinet are respectively provided with a shaking plate;
the shaking plate is used for closing or opening a discharge hole of the corresponding material bin;
when the shaking plate is opened, the corresponding material bin can discharge;
when the shaking plate is closed, the corresponding material bin is blocked from discharging.
20. The strip material storage bin of claim 19 wherein,
the strip-shaped material is strip cigarette.
21. The strip material storage bin of claim 19 wherein,
N=4，M=10。
22. the strip material storage bin of claim 19 wherein,
the width and the height of each layer of material bin of the same row of storage units of the strip-shaped material storage cabinet are the same, and the height of each layer of material bin is adjustable;
the widths of the material bins of the storage units in different rows of the strip-shaped material storage cabinet are the same or the widths of the material bins of the storage units in at least two rows are different;
the heights of the same layer of material bins of different rows of storage units of the strip-shaped material storage cabinet are the same.
23. The strip material storage bin of claim 22 wherein,
the material storage belts of the same layer of material bins of different rows of storage units are driven by the same material storage motor;
the storage belts of the material bins of each row of storage units respectively correspond to a rotating shaft, a belt pulley and an electromagnetic clutch;
the rotating shafts are connected with each other;
the belt pulleys and the rotating shafts corresponding to the same storage belt are connected by an electromagnetic clutch corresponding to the storage belt;
the rotor of the electromagnetic clutch is connected with the rotating shaft, and the stator of the electromagnetic clutch is connected with the belt pulley;
when an electromagnetic clutch is electrified, the stator and the rotor of the electromagnetic clutch are closed, and the corresponding belt pulley rotates along with the rotating shaft to drive the corresponding storage belt to move.
24. The strip material storage bin of claim 23 wherein,
the rotating shafts are respectively connected with each other by an Oldham coupling;
the rotor of the electromagnetic clutch is connected with the rotating shaft through a flat key, and the stator of the electromagnetic clutch is connected with the belt pulley through a screw.
25. The strip material storage bin of claim 19 wherein,
the discharge holes of all layers of material bins of each row of storage units are provided with side baffles and fixing plates;
the side baffles are positioned at two sides of the discharge hole;
the fixing plates are fixed between the side baffles at the two sides of the discharge port and positioned at the lower edge of the corresponding discharge port;
the rocking plates are pivotally fixed between the side baffles at the two sides of the discharge port, and the pivot shafts of the rocking plates are positioned at the upper edges of the corresponding discharge ports;
when the shaking plate of the material bin discharge hole is closed, the shaking plate is locked by the braking device, so that the shaking plate of the material bin discharge hole is attached to the fixed plate positioned at the lower edge of the material bin discharge hole.
26. The strip material storage bin of claim 25 wherein,
an electromagnet is arranged on the fixed plate;
an iron block is arranged on the shaking plate;
an electromagnet on a fixed plate and an iron block on a shaking plate of the discharge hole of the same material bin form a braking device;
when a material bin needs to be discharged, the controller of the strip-shaped material storage cabinet controls the electromagnet on the material bin discharge hole fixing plate to be powered off, and controls the material storage motor to drive the material storage belt of the material bin to rotate, and strip-shaped materials on the material storage belt push away the shaking plate to slide down; when the material bin finishes discharging, the controller of the strip-shaped material storage cabinet controls the material storage motor to stop rotating, and the shaking plate is closed under the action of self gravity; then, the controller of the strip-shaped material storage cabinet controls the electromagnet on the material bin discharge hole fixing plate to be electrified and locked.
27. The strip material storage bin of claim 19 wherein,
an output plate is arranged below the discharge hole of the lowest layer material bin of each row of storage units.
28. The strip material storage bin of claim 27 wherein,
the output plate is arc-shaped.
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