CN108214659A - A kind of position-limit mechanism for being used to manufacture solar water heater water tank - Google Patents
A kind of position-limit mechanism for being used to manufacture solar water heater water tank Download PDFInfo
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- CN108214659A CN108214659A CN201810010398.5A CN201810010398A CN108214659A CN 108214659 A CN108214659 A CN 108214659A CN 201810010398 A CN201810010398 A CN 201810010398A CN 108214659 A CN108214659 A CN 108214659A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 95
- 230000007246 mechanism Effects 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 230000008878 coupling Effects 0.000 claims abstract description 12
- 238000010168 coupling process Methods 0.000 claims abstract description 12
- 238000005859 coupling reaction Methods 0.000 claims abstract description 12
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 13
- 230000003014 reinforcing effect Effects 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000005259 measurement Methods 0.000 description 14
- 238000004080 punching Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000005553 drilling Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 241001074085 Scophthalmus aquosus Species 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 239000000837 restrainer Substances 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004089 microcirculation Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/16—Perforating by tool or tools of the drill type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/02—Means for moving the cutting member into its operative position for cutting
- B26D5/04—Means for moving the cutting member into its operative position for cutting by fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/04—Means for holding or positioning work with clamping means providing adjustable clamping pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/20—Cutting beds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/28—Means for performing other operations combined with cutting for counting the number of cuts or measuring cut lenghts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D2007/013—Means for holding or positioning work the work being tubes, rods or logs
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Machine Tool Units (AREA)
- Drilling And Boring (AREA)
Abstract
The present invention provides a kind of for manufacturing the position-limit mechanism of solar water heater water tank, belong to solar water heater manufacturing technology field.It solves the problems, such as that manufacture efficiency is low in the prior art.This is used for the position-limit mechanism for manufacturing solar water heater water tank, including workbench, the work nest in strip is offered on workbench, this position-limit mechanism is arranged on the upper of workbench, including limit base, three and second screw of motor, limit base is fixed on the table, one end of second screw is connect with motor three, the other end of second screw is rotatably arranged on by bearing two and bearing block two on positioning seat, second screw includes the body of rod two, there are two types of screw threads for the tool of the body of rod two, the half of the body of rod two has forward screw thread, the other half of the body of rod two is with reverse screw thread, threaded coupling nut three in forward screw thread.The present invention has the advantages that solar water heater manufacture is high.
Description
Technical field
The invention belongs to solar water heater manufacturing technology field, it is related to a kind of for manufacturing solar water heater water tank
Position-limit mechanism.
Background technology
Solar water heater is the heating unit that solar energy is converted into thermal energy, by water from low-temperature heat to high temperature, with
Meet hot water of the people in life, production to use.Solar water heater is divided into vacuum pipe solar water by structure type
Device and flat solar water heater mainly based on vacuum pipe solar water heater, occupy the market share of the country 95%.
Electron tubes type domestic solar water heater is made of the related spare and accessory parts such as thermal-collecting tube, water tank and stent, and solar energy is converted
Evacuated collector tube is relied primarily on into thermal energy, evacuated collector tube utilizes the principle that hot water floating cold water sinks, and water is made to generate microcirculation
And obtain required hot water.
The interior bucket of water tank can not realize automatic production mostly in process of production at present, cause manufacture efficiency is low to ask
Topic.
Invention content
The purpose of the present invention is being directed to existing technology, there are the above problems, it is proposed that one kind is used to manufacture solar water
The position-limit mechanism of device water tank, the present invention have the characteristics that good limit effect.
The purpose of the present invention can be realized by following technical proposal：
A kind of position-limit mechanism for being used to manufacture solar water heater water tank, including workbench, offers on workbench in length
The work nest of strip, which is characterized in that this position-limit mechanism is arranged on the upper of workbench, including limit base, motor three and second
Bar, limit base are fixed on the table, and one end of the second screw is connect with motor three, and the other end of the second screw passes through bearing two
It is rotatably arranged on positioning seat with bearing block two, second screw includes the body of rod two, and there are two types of screw thread, the bodies of rod for the tool of the body of rod two
Two half has forward screw thread, and the other half of the body of rod two is with reverse screw thread, threaded coupling nut three in forward screw thread, inversely
Threaded coupling nut four on screw thread are fixed with sliding block three on nut three, are fixed with sliding block four on nut four, also fixed on limit base
There are two the slide bar parallel with the second screw, slide bar is separately positioned on the both sides of the second screw, and sliding block three is slidably arranged in slide bar
Between, sliding block four is slidably arranged between slide bar, and limited block one is fixed on the sliding block three, is fixed on the sliding block four
There is limited block two.
The operation principle of this position-limit mechanism is such：Second screw has two kinds of screw threads of forward screw thread and reverse screw thread,
The rotation of motor three can make limited block one and limited block two is drawn close or separate；When just start-up operation of the invention, limited block one
It is drawn close with limited block two and the two is smaller than water tank outer diameter, for stopping that water tank is detached from；When the present invention is in power cut-off, limit
Position block one and limited block two are separate and between the two away from more than water tank outer diameter, for blanking；The present invention has the excellent of good limit effect
Point.
Pedestal is equipped with below the workbench, at least three cylinders one is fixed with below the pedestal, is set on pedestal
There is the rotating mechanism that workbench can be horizontally rotated, the rotating mechanism includes motor one, and the motor one is fixed on bottom
On seat, the output shaft of motor one straight up and is fixed with reinforcing plate, and the reinforcing plate is mutually fixed with workbench.
Cylinder seven is equipped with below the both ends of the workbench.Cylinder seven plays the role of balancing work platform at work.
It is equipped with clamping device, jack machinism, detent mechanism successively from limit base along work nest direction on the workbench
And driving mechanism.
The clamping device includes fixed seat, and cylinder six is fixed in fixed seat, and the cylinder six is with piston
The double end cylinder of bar one and piston rod two, the piston rod one of cylinder six and the direction of piston rod two are on the contrary, the fixed seat
On be further fixed on mounting bracket one and mounting bracket two, clamp arm one is hinged on the mounting bracket one, is cut with scissors on the mounting bracket two
Clamp arm two is connected to, clamp arm one is arc-shaped with clamp arm two and is oppositely arranged, the piston rod one of cylinder six and the lower end phase of clamp arm one
Hinged, the piston rod two of cylinder six and the lower end of clamp arm two are hinged.The piston rod of specifically cylinder six pushes out can
Clamp arm one and clamp arm two is made inwardly to rotate, so as to tightly clamp water tank.
The upper end of the clamp arm one is fixed with gasket one, and the upper end of the clamp arm two is fixed with gasket two.Gasket one
Clamp arm one and clamp arm two can be made preferably to clamp water tank with gasket two.
The jack machinism includes several groups of lifting assemblies, and the lifting assemblies include cylinder three, fixed frame, lifting
Plate, the cylinder three are fixed in work nest, and the piston rod of cylinder three is mutually fixed straight up and with lifter plate, and fixed frame is solid
Determine on the table and with two vertical chutes, lifter plate both ends are slidably arranged in sliding slot, symmetrical on the lifter plate
Equipped with two clamp bars, lifter plate, which is equipped with, can adjust angle swinging structure between clamp bar.Specifically the piston rod of cylinder three to
Upper push drives lifter plate to move up, and lifter plate, which moves up, drives water tank to move up.
The swinging structure includes two cylinders five, and two cylinders five are symmetrically fixed on the lower surface of lifter plate, described
Lifter plate on open up there are two through-hole, the piston rod of cylinder five is pierced by through-hole straight up, and one end of clamp bar is hinged on through-hole
It is interior and can swing up and down, offer strip hole one on the clamp bar, intrinsic fixed column on the piston rod of the cylinder five
One, fixed column one is slidably arranged in strip hole one.The piston rod of specifically two cylinders five moves up, and can make clamp bar
Between angle reduce, between clamp bar angle reduction can tightly clamp water tank.
The detent mechanism includes positioning seat, cylinder four, motor two, the first screw and positioning plate, positioning seat and is fixed on
On workbench, offer location hole on positioning seat, cylinder four be fixed in location hole and the piston rod of cylinder four straight up, institute
Several sliding axles are also vertically arranged on the positioning seat stated, the positioning plate is slidably located on sliding axle, the first screw
One end is connect with motor two, and the other end of the first screw is rotatably arranged on by bearing one and bearing block one on positioning plate, described
The first screw include the body of rod one, for the tool of the body of rod one there are two types of screw thread, the half of the body of rod one has a forward screw thread, the body of rod one it is another
Half has a reverse screw thread, threaded coupling nut one in forward screw thread, threaded coupling nut two on reverse screw thread, fixed on nut one
There is sliding block one, sliding block two is fixed on nut two, two draw runners parallel with the first screw, draw runner point are further fixed on positioning plate
It is not arranged on the both sides of the first screw, sliding block one is slidably arranged between draw runner, and sliding block two is slidably arranged between draw runner, described
Sliding block one on be fixed with fixture block one, be fixed with fixture block two on the sliding block two.Due to the first screw have forward screw thread and
Reverse two kinds of screw threads of screw thread so when motor two rotate, sliding block one and sliding block two while are drawn close or separate, work as jack machinism
When water tank is risen to certain altitude, positioning water tank is carried out by drawing close sliding block one and sliding block two.
The top of the fixture block one and fixture block two is oppositely arranged and the first half of opposite face is inclined surface.Using inclined surface
Structure is capable of the water tank of better leaning cylinder shape.
The driving mechanism includes bearing, cylinder two and push plate, and the bearing is fixed on the table, the gas
Cylinder two is fixed on bearing, and the piston rod of cylinder two is fixed towards work nest direction and with push plate, also fixed on the bearing
There are two parallel slider bar, slided on slider bar and be equipped with sliding shoe, the sliding shoe is mutually fixed with push plate.Specifically prop up
Seat is bolted on workbench, if this batch water tank length has big difference with last consignment of water tank length, passes through dismounting
Bearing adjusts position on the table, if this batch water tank length differs smaller with last consignment of water tank length, does not need to
Bearing is dismantled, the piston rod of cylinder two, which pushes out, drives push plate to be moved to position-limit mechanism direction, when water tank is moved to position restrainer
At structure, cylinder two is stopped.
Perforating mechanism is additionally provided with above the workbench, the perforating mechanism includes rack, and rack is disposed over,
Rack is in " Jiong " font, and the rack is equipped with electric drill one and electric drill two, and the rack, which is equipped with, can drive one He of electric drill
The moving structure that electric drill two moves left and right, the rack, which is equipped with, can drive the lifting knot that electric drill one and electric drill two move up and down
Structure.Specifically after water tank fixation, moving structure drives electric drill one and electric drill two to move horizontally positioning, and horizontal location finishes
Afterwards, electric drill one and electric drill two are moved down by lifting structure startup and starts electric drill one and electric drill two makes water tank
Hole, after primary punching, lifting structure drives electric drill one and electric drill two to move up, and is again started up moving structure horizontal adjustment
Distance is again started up elevating mechanism after adjustment, repeatedly above to operate, and the surface of water tank is punched, this hole is used to pacify
Fill evacuated collector tube.
The lifting structure includes oil cylinder one and oil cylinder two, and the cylinder body of the oil cylinder one is fixed on sliding block five, oil
The piston rod of cylinder one straight down and is fixed with mounting base one, and electric drill one is fixed in mounting base one, and the drill bit of electric drill one is vertical
Downwards, the cylinder body of the oil cylinder two is fixed on sliding block six, and the piston rod of oil cylinder two straight down and is fixed with mounting base two,
Electric drill two is fixed in mounting base two, and the drill bit of electric drill two is straight down.The piston rod of oil cylinder one moves down band movable slider five
It moves down, sliding block five, which moves down, drives electric drill one to move down；The piston rod of oil cylinder two moves down band movable slider six-way
Lower movement, sliding block six, which moves down, drives electric drill two to move down.
The moving structure includes third screw, and one end of screw is connected with the motor four that can rotate it, described
Third screw, which horizontally rotates, to be arranged in rack, and the body of rod half of third screw has forward screw thread, the other half is with reverse spiral shell
Line is arranged with nut five in the forward screw thread of third screw, is fixed with sliding block five on nut five, on the reverse screw thread of third screw
Nut six is arranged with, sliding block six is fixed on nut six.Third screw has forward screw thread and reverse screw thread, and motor four rotates spiral shell
Mother five and nut six are drawn close or separate, and in firm start to work, oil cylinder one is arranged on one end of rack, and oil cylinder two is arranged on machine
The other end of frame, punching of the invention sequence is symmetrically to punch, i.e., after electric drill one and electric drill two punch once, equidistantly after movement
It is punched next time, ensures that the spacing between each hole is identical, while work effect is improved using electric drill one and the punching of drill bit two
Rate.
Both sides in the rack are fixed with infrared range-measurement system one, and the infrared range-measurement system is directed at the brill of electric drill one
Head, the frame top are fixed with infrared range-measurement system two, and the measurement end of infrared range-measurement system two is straight down.By using infrared
Rangefinder one and infrared range-measurement system two ensure that the precision for the distance that moves up and down, and improve drilling quality.
Compared with prior art, the present invention has the following advantages：
1st, the present invention is by setting cylinder one, motor one and reinforcing plate, and motor and reinforcing plate enable workbench to rotate, gas
Cylinder makes table inclination, and the workbench after inclination conveniently gets off, and improves work efficiency.
2nd, the present invention has the advantages that coarse adjustment by mobile support saddle, passes through cylinder by setting bearing, cylinder two and push plate
There is fine tuning with push plate.
3rd, the present invention is by setting cylinder three, fixed frame, lifter plate and clamp bar, and the diameter of each water tank is different, the present invention
The height that different water tanks carry out accurate positioning water tank can be directed to, improves the accuracy of punching.
4th, the present invention makes water tank in work by setting limit base, motor three, the second screw, limited block one and limited block two
Without departing from guarantee work safety is completed when making.
5th, the present invention is made by setting rack, electric drill one, electric drill two, third screw, motor four, oil cylinder one and oil cylinder two
Motor, which can move up and down, ensures drilling quality.
6th, the present invention can accurately measure electric drill one and electric drill two by setting infrared range-measurement system one and infrared range-measurement system two
Horizontal and vertical distance, improves drilling quality.
Description of the drawings
Fig. 1 is the structure diagram of the present invention.
Fig. 2 is the three-dimensional schematic diagram of the present invention.
Fig. 3 is the partial schematic diagram of the present invention.
Fig. 4 is enlarged drawing at A in Fig. 3 of the present invention.
Fig. 5 is enlarged drawing at B in Fig. 3 of the present invention.
Fig. 6 is the schematic diagram of detent mechanism of the present invention.
Fig. 7 is the enlarged drawing at C in Fig. 3 of the present invention.
Fig. 8 is position-limit mechanism schematic diagram of the present invention.
Fig. 9 is perforating mechanism schematic diagram of the present invention.
In figure, 1, workbench；2nd, motor one；3rd, cylinder one；4th, bearing；5th, cylinder two；6th, push plate；7th, slider bar；8th, it is sliding
Motion block；9th, cylinder three；10th, fixed frame；11st, lifter plate；12nd, clamp bar；13rd, cylinder five；14th, positioning seat；15th, cylinder four；16th, it is electric
Machine two；17th, positioning plate；18th, sliding block one；19th, fixture block one；20th, sliding block two；21st, fixture block two；22nd, cylinder six；23rd, mounting bracket one；
24th, mounting bracket two；25th, clamp arm one；26th, clamp arm two；27th, limit base；28th, motor three；29th, limited block one；30th, limited block two；
31st, sliding block three；32nd, sliding block four；33rd, rack；34th, electric drill one；35th, electric drill two；36th, oil cylinder one；37th, oil cylinder two；38th, sliding block
Five；39th, mounting base one；40th, sliding block six；41st, mounting base two；42nd, motor four；43rd, cylinder seven.
Specific embodiment
The following is specific embodiments of the present invention and with reference to attached drawing, technical scheme of the present invention is further described,
But the present invention is not limited to these embodiments.
As shown in figs 1-9, it is a kind of for manufacturing the position-limit mechanism of solar water heater water tank, including workbench 1, workbench
The work nest in strip is offered on 1, this position-limit mechanism is arranged on the upper of workbench 1, including limit base 27,3 28 and of motor
Second screw, limit base 27 are fixed on workbench 1, and one end of the second screw is connect with motor 3 28, the second screw it is another
End is rotatably arranged on bearing block two on positioning seat 14 by bearing two, and the second screw includes the body of rod two, and there are two types of the tools of the body of rod two
Screw thread, the half of the body of rod two have a forward screw thread, and the other half of the body of rod two is threadedly coupled spiral shell with reverse screw thread in forward screw thread
Mother three, threaded coupling nut four on reverse screw thread are fixed with sliding block 3 31 on nut three, sliding block 4 32 are fixed on nut four,
Two slide bars parallel with the second screw are further fixed on limit base 27, slide bar is separately positioned on the both sides of the second screw, sliding block
3 31 are slidably arranged between slide bar, and sliding block 4 32 is slidably arranged between slide bar, and limited block 1 is fixed on sliding block 3 31,
Limited block 2 30 is fixed on sliding block 4 32.
1 lower section of workbench is equipped with pedestal, and pedestal lower section is fixed, and there are three cylinders 1, and pedestal is equipped with can be by 1 water of workbench
The rotating mechanism that flat turn is moved, rotating mechanism include motor 1, and motor 1 is fixed on pedestal, and the output shaft of motor 1 is vertical
Upwards and reinforcing plate is fixed with, reinforcing plate is fixed with 1 phase of workbench.
Cylinder 7 43 is equipped with below the both ends of workbench 1.Cylinder 7 43 plays the role of balancing work platform 1 at work.
It is equipped with clamping device, jack machinism, detent mechanism and drive successively from limit base 27 along work nest direction on workbench 1
Motivation structure.
As shown in fig. 7, clamping device includes fixed seat, cylinder 6 22 is fixed in fixed seat, cylinder 6 22 is with work
The double end cylinder of stopper rod one and piston rod two, the piston rod one of cylinder 6 22 with the direction of piston rod two on the contrary, fixed seat it is upper
Mounting bracket 1 and mounting bracket 2 24 are further fixed on, clamp arm 1 is hinged on mounting bracket 1, is hinged on mounting bracket 2 24
Clamp arm 2 26, clamp arm 1 is arc-shaped with clamp arm 2 26 and is oppositely arranged, piston rod one and the clamp arm 1 of cylinder 6 22
Lower end is hinged, and the piston rod two of cylinder 6 22 and the lower end of clamp arm 2 26 are hinged.In the present embodiment, it is opened in clamp arm 1
Equipped with strip hole one, strip hole two is offered in clamp arm 2 26, fixed column two is fixed on the piston rod one of cylinder 6 22, Gu column
Two are slidably arranged in strip hole two, and fixed column three is fixed on the piston rod two of cylinder 6 22, Gu column three is slidably arranged in length
Kong Erzhong.The piston rod of specifically cylinder 6 22, which pushes out, can be such that clamp arm 1 and clamp arm 2 26 inwardly rotates, from
And it can tightly clamp water tank.
The upper end of clamp arm 1 is fixed with gasket one, and the upper end of clamp arm 2 26 is fixed with gasket two.Gasket one and gasket two
Clamp arm 1 and clamp arm 2 26 can be made preferably to clamp water tank.
As shown in figure 5, jack machinism includes two groups of lifting assemblies, lifting assemblies include cylinder 39, fixed frame 10, lifting
Plate 11, cylinder 39 are fixed in work nest, and the piston rod of cylinder 39 is fixed straight up and with 11 phase of lifter plate, fixed frame 10
It is fixed on workbench 1 and with two vertical chutes, 11 both ends of lifter plate is slidably arranged in sliding slot, symmetrical on lifter plate 11
Equipped with two clamp bars 12, lifter plate 11, which is equipped with, can adjust angle swinging structure between clamp bar 12.The specifically work of cylinder 39
Stopper rod, which pushes up, drives lifter plate 11 to move up, and lifter plate 11, which moves up, drives water tank to move up.
Swinging structure includes two cylinders 5 13, the symmetrical lower surface for being fixed on lifter plate 11 of two cylinders 5 13, lifting
It is opened up on plate 11 there are two through-hole, the piston rod of cylinder 5 13 is pierced by through-hole straight up, and one end of clamp bar 12 is hinged on through-hole
It is interior and can swing up and down, offer strip hole one on clamp bar 12, intrinsic fixed column one on the piston rod of cylinder 5 13, fixed column
One is slidably arranged in strip hole one.The piston rod of specifically two cylinders 5 13 moves up, and can make between clamp bar 12
Angle reduces, and angle, which reduces, between clamp bar 12 can tightly clamp water tank.
As shown in figure 8, detent mechanism includes positioning seat 14, cylinder 4 15, motor 2 16, the first screw and positioning plate 17,
Positioning seat 14 is fixed on workbench 1, and location hole is offered on positioning seat 14, and cylinder 4 15 is fixed in location hole and cylinder four
15 piston rod is also vertically arranged with four sliding axles straight up, on positioning seat 14, and positioning plate 17 is slidably located in sliding axle
On, one end of the first screw is connect with motor 2 16, and the other end of the first screw is set by bearing one and the rotation of bearing block one
On positioning plate 17, the first screw includes the body of rod one, and the body of rod one has there are two types of screw thread, and the half of the body of rod one has forward screw thread,
The other half of the body of rod one is with reverse screw thread, threaded coupling nut one in forward screw thread, threaded coupling nut two on reverse screw thread,
Sliding block 1 is fixed on nut one, sliding block 2 20 is fixed on nut two, two and first are further fixed on positioning plate 17
The parallel draw runner of bar, draw runner are separately positioned on the both sides of the first screw, and sliding block 1 is slidably arranged between draw runner, sliding block 2 20
It is slidably arranged between draw runner, fixture block 1 is fixed on sliding block 1, fixture block 2 21 is fixed on sliding block 2 20.Due to first
Screw has two kinds of screw threads of forward screw thread and reverse screw thread, so when motor 2 16 rotates, sliding block 1 and sliding block 2 20 are same
When draw close or separate, when water tank is risen to certain altitude by jack machinism, by draw close sliding block 1 and sliding block 2 20 into
Row positioning water tank.
The top of fixture block 1 and fixture block 2 21 is oppositely arranged and the first half of opposite face is inclined surface.It is tied using inclined surface
Structure is capable of the water tank of better leaning cylinder shape.
As shown in figure 4, driving mechanism includes bearing 4, cylinder 25 and push plate 6, bearing 4 is fixed on workbench 1, cylinder
25 fix on the carrier 4, and the piston rod of cylinder 25 is fixed towards work nest direction and with push plate 6, and two are further fixed on bearing 4
A parallel slider bar 7 slides on slider bar 7 and is equipped with sliding shoe 8, and sliding shoe 8 is fixed with 6 phase of push plate.Specifically bearing 4 is logical
It crosses bolt to be fixed on workbench 1, if this batch water tank length has big difference with last consignment of water tank length, by dismantling bearing
4 adjust the position on workbench 1, if this batch water tank length differs smaller with last consignment of water tank length, do not need to tear open
Bearing 4 is unloaded, the piston rod of cylinder 25, which pushes out, drives push plate 6 to be moved to position-limit mechanism direction, when water tank is moved to position restrainer
At structure, cylinder 25 is stopped.
1 top of workbench is additionally provided with perforating mechanism, and perforating mechanism includes rack 33, and rack 33 is disposed over, rack 33
In " Jiong " font, rack 33 is equipped with electric drill 1 and electric drill 2 35, and rack 33, which is equipped with, can drive electric drill 1 and electric drill two
35 moving structures moved left and right, rack 33, which is equipped with, can drive the lifting structure that electric drill 1 and electric drill 2 35 move up and down.
Specifically after water tank fixation, moving structure drives electric drill 1 and electric drill 2 35 to move horizontally positioning, and horizontal location finishes
Afterwards, electric drill 1 and electric drill 2 35 are moved down by lifting structure startup and starts electric drill 1 and 2 35 pairs of water of electric drill
Case is punched, and after primary punching, lifting structure drives electric drill 1 and electric drill 2 35 to move up, and is again started up moving
Structure level adjusts distance, and elevating mechanism is again started up after adjustment, repeatedly above to operate, and the surface of water tank is beaten
Hole, this hole are used to install evacuated collector tube.
Lifting structure includes oil cylinder 1 and oil cylinder 2 37, and the cylinder body of oil cylinder 1 is fixed on sliding block 5 38, oil cylinder one
36 piston rod straight down and is fixed with mounting base 1, and electric drill 1 is fixed in mounting base 1, the brill of electric drill 1
Head erect is downward, and the cylinder body of oil cylinder 2 37 is fixed on sliding block 6 40, and the piston rod of oil cylinder 2 37 straight down and is fixed with peace
Seat 2 41 is filled, electric drill 2 35 is fixed in mounting base 2 41, and the drill bit of electric drill 2 35 is straight down.The piston rod of oil cylinder 1 to
Lower mobile drive sliding block 5 38 moves down, and sliding block 5 38, which moves down, drives electric drill 1 to move down；The work of oil cylinder 2 37
Stopper rod moves down band movable slider 6 40 and moves down, and sliding block 6 40, which moves down, drives electric drill 2 35 to move down.
Moving structure includes third screw, and one end of screw is connected with the motor 4 42 that can rotate it, third screw water
Flat to be rotatably arranged in rack 33, the body of rod half of third screw has forward screw thread, the other half is with reverse screw thread, third silk
Nut five is arranged in the forward screw thread of bar, sliding block 5 38 is fixed on nut five, is arranged on the reverse screw thread of third screw
Nut six is fixed with sliding block 6 40 on nut six.Third screw has forward screw thread and reverse screw thread, 4 42 rotating nut of motor
Five and nut six draw close or separate, in firm start to work, oil cylinder 1 is arranged on one end of rack 33, and oil cylinder 2 37 is set
In the other end of rack 33, punching of the invention sequence is symmetrically to punch, i.e., after electric drill 1 and the punching once of electric drill 2 35, etc.
It is punched next time after spacing movement, ensures that the spacing between each hole is identical, while use electric drill 1 and drill bit 2 35
Punching improves working efficiency.
Both sides in rack 33 are fixed with infrared range-measurement system one, and infrared range-measurement system is directed at the drill bit of electric drill 1, rack 33
Top is fixed with infrared range-measurement system two, and the measurement end of infrared range-measurement system two is straight down.By using infrared range-measurement system one and red
Outer rangefinder two ensure that the precision for the distance that moves up and down, and improve drilling quality.
The operation principle of this position-limit mechanism is such：Second screw has two kinds of screw threads of forward screw thread and reverse screw thread,
The rotation of motor 3 28 can make limited block 1 and limited block 2 30 is drawn close or separate；When just start-up operation of the invention, limit
Position block 1 and limited block 2 30 is drawn close and the two is smaller than water tank outer diameter, for stopping that water tank is detached from；When the present invention is tying
When beam works, limited block 1 and limited block 2 30 are separate and between the two away from more than water tank outer diameter, for blanking；The present invention has
The advantages of good limit effect.
The operation principle of the present invention is such：First, the water tank being placed in this equipment is pushed away by cylinder 25
It is dynamic, stop the work of cylinder 25 after being pushed to limiting plate one and the stopping of limiting plate two；Then start cylinder 39 to rise to water tank
Rational position；Secondly, start cylinder 4 15 and motor 2 16 positioned, restart cylinder 6 22 and water tank is clamped,
2 35 pairs of water tanks of electric drill 1 and electric drill punch；Finally, start gas after workbench 1 being rotated 90 degree by motor 1
Cylinder 1, makes pedestal generate inclination, and water tank can be carried out blanking by pedestal after generating inclination；The present invention has drilling precision height, work
Make the advantages of efficient.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led
The technical staff in domain can do various modifications or additions to described specific embodiment or replace in a similar way
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (7)
1. it is a kind of for manufacturing the position-limit mechanism of solar water heater water tank, including workbench, offered on workbench in strip
The work nest of shape, which is characterized in that this position-limit mechanism is arranged on the upper of workbench, including limit base, three and second screw of motor,
Limit base is fixed on the table, and one end of the second screw is connect with motor three, the other end of the second screw by bearing two and
Bearing block two is rotatably arranged on positioning seat, and second screw includes the body of rod two, and there are two types of screw thread, the bodies of rod two for the tool of the body of rod two
Half there is forward screw thread, the other half of the body of rod two is with reverse screw thread, threaded coupling nut three in forward screw thread, reverse spiral shell
Threaded coupling nut four on line are fixed with sliding block three on nut three, sliding block four are fixed on nut four, is further fixed on limit base
Two slide bars parallel with the second screw, slide bar are separately positioned on the both sides of the second screw, sliding block three be slidably arranged in slide bar it
Between, sliding block four is slidably arranged between slide bar, and limited block one is fixed on the sliding block three, is fixed on the sliding block four
Limited block two.
2. the position-limit mechanism according to claim 1 for being used to manufacture solar water heater water tank, which is characterized in that described
Pedestal is equipped with below workbench, at least three cylinders one are fixed with below the pedestal, pedestal is equipped with can be by driving water
The rotating mechanism that flat turn is moved, the rotating mechanism include motor one, and the motor one is fixed on pedestal, motor one it is defeated
Shaft straight up and is fixed with reinforcing plate, and the reinforcing plate is mutually fixed with workbench.
3. the position-limit mechanism according to claim 2 for being used to manufacture solar water heater water tank, which is characterized in that described
It is equipped with clamping device, jack machinism, detent mechanism successively from limit base along work nest direction on workbench.
4. the position-limit mechanism according to claim 3 for being used to manufacture solar water heater water tank, which is characterized in that described
Clamping device includes fixed seat, and cylinder six is fixed in fixed seat, and the cylinder six is with piston rod one and piston rod two
Double end cylinder, the piston rod one of cylinder six with the direction of piston rod two on the contrary, the fixed seat on be further fixed on installing
Frame one and mounting bracket two are hinged with clamp arm one on the mounting bracket one, clamp arm two, clamp arm are hinged on the mounting bracket two
One is arc-shaped with clamp arm two and be oppositely arranged, and the piston rod one of cylinder six and the lower end of clamp arm one are hinged, the work of cylinder six
Stopper rod two and the lower end of clamp arm two are hinged.
5. the position-limit mechanism according to claim 3 for being used to manufacture solar water heater water tank, which is characterized in that described
Jack machinism includes several groups of lifting assemblies, and the lifting assemblies include cylinder three, fixed frame, lifter plate, the cylinder
Three are fixed in work nest, and the piston rod of cylinder three is mutually fixed straight up and with lifter plate, and fixed frame is fixed on the table
And there are two vertical chutes, lifter plate both ends are slidably arranged in sliding slot, and two clamp bars are arranged on the lifter plate,
Lifter plate, which is equipped with, can adjust angle swinging structure between clamp bar.
6. the position-limit mechanism according to claim 3 for being used to manufacture solar water heater water tank, which is characterized in that described
Detent mechanism includes positioning seat, cylinder four, motor two, the first screw and positioning plate, and positioning seat is fixed on the table, positioning seat
On offer location hole, cylinder four be fixed in location hole and the piston rod of cylinder four straight up, on the positioning seat also
Several sliding axles are vertically arranged with, the positioning plate is slidably located on sliding axle, and one end and the motor two of the first screw connect
It connects, the other end of the first screw is rotatably arranged on by bearing one and bearing block one on positioning plate, and first screw includes
The body of rod one, there are two types of screw threads for the tool of the body of rod one, and the half of the body of rod one is with forward screw thread, and the other half of the body of rod one is with reverse spiral shell
Line, threaded coupling nut one in forward screw thread, threaded coupling nut two on reverse screw thread are fixed with sliding block one, spiral shell on nut one
Sliding block two is fixed on mother two, is further fixed on two draw runners parallel with the first screw on positioning plate, draw runner is separately positioned on the
The both sides of one screw, sliding block one are slidably arranged between draw runner, and sliding block two is slidably arranged between draw runner, on the sliding block one
Fixture block one is fixed with, fixture block two is fixed on the sliding block two.
7. the position-limit mechanism according to claim 1 for being used to manufacture solar water heater water tank, which is characterized in that described
Perforating mechanism is additionally provided with above workbench, the perforating mechanism includes rack, and rack is disposed over, and rack is in " Jiong " word
Type, the rack are equipped with electric drill one and electric drill two, and the rack, which is equipped with, can drive two or so the shifting of electric drill one and electric drill
Dynamic moving structure, the rack, which is equipped with, can drive the lifting structure that electric drill one and electric drill two move up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810010398.5A CN108214659B (en) | 2018-01-05 | 2018-01-05 | Limiting mechanism for manufacturing water tank of solar water heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810010398.5A CN108214659B (en) | 2018-01-05 | 2018-01-05 | Limiting mechanism for manufacturing water tank of solar water heater |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108214659A true CN108214659A (en) | 2018-06-29 |
| CN108214659B CN108214659B (en) | 2020-09-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810010398.5A Active CN108214659B (en) | 2018-01-05 | 2018-01-05 | Limiting mechanism for manufacturing water tank of solar water heater |
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| Country | Link |
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| CN (1) | CN108214659B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109014547A (en) * | 2018-09-19 | 2018-12-18 | 芜湖市星东塑胶模具制品有限公司 | A kind of compressor air suction silencer welder |
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| CN201711885U (en) * | 2010-07-16 | 2011-01-19 | 国核电站运行服务技术有限公司 | Self-centering clamping device for cylinders |
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| Publication number | Publication date |
|---|---|
| CN108214659B (en) | 2020-09-04 |
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Effective date of registration: 20200805 Address after: 9 / F, Wanda Fortune Building, 107 Donger Road, Huandong street, Zhuji City, Shaoxing City, Zhejiang Province Applicant after: Zhuji Mailiao mechanical design studio Address before: No. 19, Huang Wan Town, Haining City, Jiaxing, Zhejiang Province Applicant before: QIRUI SOLAR-POWERED WATER HEATER Ltd. |
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Effective date of registration: 20220621 Address after: 311800 Huangtong village, Ciwu Town, Zhuji City, Shaoxing City, Zhejiang Province Patentee after: Zhuji Hanjie mechanical parts Co.,Ltd. Address before: 9 / F, Wanda Fortune Building, 107 Donger Road, Huandong street, Zhuji City, Shaoxing City, Zhejiang Province 311800 Patentee before: Zhuji Mailiao mechanical design studio |
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Denomination of invention: A limit mechanism for manufacturing solar water heater water tank Effective date of registration: 20220829 Granted publication date: 20200904 Pledgee: Ciwu sub branch of Zhejiang Zhuji Rural Commercial Bank Co.,Ltd. Pledgor: Zhuji Hanjie mechanical parts Co.,Ltd. Registration number: Y2022980013767 |
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Date of cancellation: 20230824 Granted publication date: 20200904 Pledgee: Ciwu sub branch of Zhejiang Zhuji Rural Commercial Bank Co.,Ltd. Pledgor: Zhuji Hanjie mechanical parts Co.,Ltd. Registration number: Y2022980013767 |
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Denomination of invention: A limit mechanism for manufacturing solar water heater water tanks Effective date of registration: 20230825 Granted publication date: 20200904 Pledgee: Zhejiang Zhuji Rural Commercial Bank Co.,Ltd. Pledgor: Zhuji Hanjie mechanical parts Co.,Ltd. Registration number: Y2023980053723 |
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Denomination of invention: A limit mechanism for manufacturing solar water heater water tanks Granted publication date: 20200904 Pledgee: Zhejiang Zhuji Rural Commercial Bank Co.,Ltd. Pledgor: Zhuji Hanjie mechanical parts Co.,Ltd. Registration number: Y2024980034184 |