CN109014547A - A kind of compressor air suction silencer welder - Google Patents
A kind of compressor air suction silencer welder Download PDFInfo
- Publication number
- CN109014547A CN109014547A CN201811091746.2A CN201811091746A CN109014547A CN 109014547 A CN109014547 A CN 109014547A CN 201811091746 A CN201811091746 A CN 201811091746A CN 109014547 A CN109014547 A CN 109014547A
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- China
- Prior art keywords
- transverse slat
- cylinder
- bracket
- air suction
- compressor air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000003584 silencer Effects 0.000 title claims abstract description 38
- 238000010438 heat treatment Methods 0.000 claims abstract description 32
- 238000001514 detection method Methods 0.000 claims abstract description 26
- 238000003825 pressing Methods 0.000 claims abstract description 20
- 230000006698 induction Effects 0.000 claims description 20
- 239000013013 elastic material Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 6
- 238000003466 welding Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K13/00—Welding by high-frequency current heating
- B23K13/01—Welding by high-frequency current heating by induction heating
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Compressor (AREA)
Abstract
The present invention discloses a kind of compressor air suction silencer welder, including controller, first support, second support, third bracket, transverse slat, mobile device, clamp device, pressing device, heating device and detection device, the transverse slat side is connected to the side of first support, the other side is connected to the top of second support, the mobile device is connected to the top of transverse slat, the clamp device is connected with mobile device, the pressing device is connected to the top of transverse slat, the pressing device is located at the right side of clamp device, the heating device is connected to the top of transverse slat, the detection device is connected to the top of transverse slat, the mobile device, clamp device, pressing device and detection device and controller are electrically connected.The present invention realizes automatic blanking process, reduces the labor intensity of employee while improving efficiency, detection device can quickly detect the fine or not situation of wire coil, improve the practicability of device, while further improving processing efficiency.
Description
Technical field
The present invention relates to compressor silencer technical field of processing equipment, in particular to a kind of compressor air suction silencer weldering
Connection device.
Background technique
Air-suction silencer of compressor includes upper housing and lower case, and wire coil is usually installed in lower case, then will
Lower case and upper housing weld together, and current welder needs artificial blanking mostly, not only inefficient in this way, but also
The labor intensity of employee is increased, while whether the wire coil lacked after corresponding detection device detection welding has disconnection
Whether place, detection will also be taken in other equipment, processing efficiency bottom.
Chinese Patent Application No. is that CN2017202014.4 discloses a kind of welder of air-suction silencer of compressor,
Bonding machine including the affixed track of rack, upper rack, the reciprocating-table along track horizontal displacement and rack side, it is described
Bonding machine include the affixed connecting plate in cylinder, cylinder piston rod lower end, the heat-generating disc below connecting plate, be connected with heat-generating disc
Weld template, the axis of cylinder piston rod state in a vertical shape, the connecting plate, heat-generating disc and welding template edge together
The axial direction of cylinder piston rod make vertical back and forth movement.The device equally lacks corresponding detection device.
Summary of the invention
The purpose of the present invention is to provide a kind of compressor air suction silencer welders, to solve to cause in the prior art
Drawbacks described above in whole or one.
A kind of compressor air suction silencer welder, including controller, first support, second support, third bracket, cross
Plate, mobile device, clamp device, pressing device, heating device and detection device, the transverse slat side are connected to first support
Side, the other side are connected to the top of second support, and the mobile device is connected to the top of transverse slat, the clamp device and shifting
Dynamic device is connected, and the pressing device is connected to the top of transverse slat, and the pressing device is located at the right side of clamp device, described
Heating device is connected to the top of transverse slat, and the detection device is connected to the top of transverse slat, the mobile device, clamp device,
Pressing device and detection device and controller are electrically connected.
Preferably, the mobile device include the first cylinder, the first link block, movable block, the second cylinder, the 4th bracket and
Sliding rail, first cylinder are mounted on the top of first support and third bracket, and the third bracket and the 4th bracket are welded on
The top of transverse slat, the sliding rail are welded on the top of third bracket, and first link block is fixedly connected on stretching for the first cylinder
On contracting axis, welding together at the top of the bottom of first link block and movable block, the movable block is slidably connected with sliding rail,
Second cylinder is mounted on the bottom of movable block.
Preferably, the clamp device includes the second link block, two-way cylinder, two connection walls and two clamping portions, institute
The second link block to be stated to be fixedly connected on the telescopic shaft of the second cylinder, the two-way cylinder is mounted on the top of the second link block,
One end of described two connection walls is fixedly connected with two telescopic shafts of two-way cylinder respectively, and described two clamping parts are not with two
A connection wall is fixedly connected, and the clamping portion is made of elastic material.
Preferably, the pressing device includes portal frame, third cylinder and compressed part, and the portal frame is welded on transverse slat
Top, the third cylinder are mounted on the top of portal frame, and the compressed part is fixedly mounted on the telescopic shaft of third cylinder.
Preferably, the heating device includes high-frequency induction heating host, high-frequency induction heating circle and fixture, the fixture
The top of transverse slat is detachably connected on by bolt, the fixture is equipped with groove corresponding with muffler shape, described recessed
The bottom of slot is equipped with button switch, and the high-frequency induction heating circle is arranged in the top of fixture and corresponding with the position of groove,
The button switch, high-frequency induction heating circle and high-frequency induction heating host are electrically connected.
Preferably, the detection device includes the 5th bracket and temperature sensor, and the 5th bracket is welded on transverse slat
Top, the temperature sensor are mounted on the 5th bracket.
Preferably, it is additionally provided with the first through slot on the transverse slat, the arranged beneath of first through slot has a collection box, and described
One through slot is located at by the 5th bracket.
Preferably, the second through slot is additionally provided on the transverse slat, the bottom of the transverse slat is also welded with stock guide, the guide
Plate is located at the side of the second through slot, and the lower section of the stock guide is equipped with conveyer belt.
The beneficial effects of the present invention are: wire coil is mounted in lower case, then lower case and upper housing are closed
It puts in a groove, is acted on by the weight of compressor air suction silencer so that button switch opening, high-frequency induction heating master together
Machine works so that high-frequency induction heating circle generates alternating magnetic field, and the flexible elongate axis for controlling third cylinder at this time makes compressed part pressure
The upper housing of tight compressor air suction silencer, improves the welding effect between lower case and upper housing, controller after the completion of welding
The flexible elongate axis for controlling the first cylinder makes the top of clamp device arrival contracting machine air suction silencer by connection relationship, so
The second cylinder operation makes the second connecting plate that clamp device be driven to move down so that clamping portion is parallel with the middle part of upper housing afterwards,
Then two-way cylinder control telescopic shaft, which is shunk, clamps compressor air suction silencer by clamping portion, and then clamp device is ined succession compression
Machine air suction silencer returns at detection device after rising, and is put into next compressor air suction noise reduction for needing to process in a groove
Device makes heating device work at this time, if the wire coil in the compressor air suction silencer at detection device is intact to be produced
Heat amount, temperature sensor obtains signal and is sent to controller at this time, the telescopic shaft that controller controls the first cylinder shrink so that
Compressor air suction silencer is moved to the top of the second through slot, and then clamping portion is unclamped, and qualified compressor air suction silencer is logical
It crosses the second through slot and stock guide is moved on transmission belt and is shifted, the temperature if the wire coil in air suction silencer disconnects
It will not increase, temperature sensor sends a signal to controller, and controller controls clamping portion and unclamps, underproof compressor air suction
Muffler is reached in collection box by the first through slot.
Automatic blanking process may be implemented by clamp device and mobile device, reduce the labor intensity of employee while mentioning
High efficiency, detection device can quickly detect the fine or not situation of wire coil, and the present invention can by qualified product and
Rejected product is separately handled, and improves the practicability of device, while further improving processing efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of a specific embodiment of the invention;
Fig. 2 is the top view of a specific embodiment of the invention fixture;
Fig. 3 is the top view of a specific embodiment of the invention clamp device.
Wherein, first support 1, second support 2, third bracket 3, transverse slat 4, mobile device 5, clamp device 6, pressing device
7, heating device 8, detection device 9, controller 11, the first cylinder 51, the first link block 52, movable block 53, the second cylinder 54,
Four brackets 55, sliding rail 56, the second link block 61, two-way cylinder 62, connection wall 63, clamping portion 64, portal frame 71, third cylinder
72, groove 81, high-frequency induction heating circle 82, fixture 83, the 5th bracket 91, temperature sensor 92, the first through slot 41, collection box
411, the second through slot 42, stock guide 421, conveyer belt 422.
Specific embodiment
Below by the description to embodiment, the shape of for example related each component of a specific embodiment of the invention, structure
It makes, the mutual alignment between each section and connection relationship, the effect of each section and working principle, manufacturing process and the side of operating with
Method etc., is described in further detail, completeer to help those skilled in the art to have inventive concept of the invention, technical solution
Whole, accurate and deep understanding.
As shown in Figure 1-3, a kind of compressor air suction silencer welder, including controller 11, first support 1, second
Bracket 2, third bracket 3, transverse slat 4, mobile device 5, clamp device 6, pressing device 7, heating device 8 and detection device 9, it is described
4 side of transverse slat is connected to the side of first support 1, and the other side is connected to the top of second support 2, and the mobile device 5 connects
At the top of transverse slat 4, the clamp device 6 is connected with mobile device 5, and the pressing device 7 is connected to the top of transverse slat 4,
The pressing device 7 is located at the right side of clamp device 6, and the heating device 8 is connected to the top of transverse slat 4, the detection device 9
It is connected to the top of transverse slat 4, the mobile device 5, clamp device 6, pressing device 7 and detection device 8 and controller 11 are electrically
Connection.
In the present embodiment, the mobile device 5 includes the first cylinder 51, the first link block 52, movable block 53, the second gas
Cylinder 54, the 4th bracket 55 and sliding rail 56, first cylinder 51 are mounted on the top of first support 1 and third bracket 3, and described
Three brackets 3 and the 4th bracket 55 are welded on the top of transverse slat 4, and the sliding rail 56 is welded on the top of third bracket 3, and described first
Link block 52 is fixedly connected on the telescopic shaft of the first cylinder 51, the bottom of first link block 52 and the top of movable block 53
Weld together, the movable block 53 is slidably connected with sliding rail 56, and second cylinder 54 is mounted on the bottom of movable block 53.
In the present embodiment, the clamp device 6 includes 62, two the second link block 61, two-way cylinder 63 and of connection wall
Two clamping portions 64, second link block 61 are fixedly connected on the telescopic shaft of the second cylinder 54, and the two-way cylinder 62 is pacified
Mounted in the top of the second link block 61, one end of described two connection walls 63 is fixed with two telescopic shafts of two-way cylinder 62 respectively
Connection, described two clamping portions 64 are fixedly connected with two connection walls 63 respectively, and the clamping portion 64 is made of elastic material.
In the present embodiment, the pressing device 7 includes that portal frame 71, third cylinder 72 and compressed part (are not drawn in figure
Out), the portal frame 71 is welded on the top of transverse slat 4, and the third cylinder 72 is mounted on the top of portal frame 71, the compression
Portion is fixedly mounted on the telescopic shaft of third cylinder 72.
In the present embodiment, the heating device 8 adds including high-frequency induction heating host (being not drawn into figure), high-frequency induction
Gas ket 82 and fixture 83, the fixture 83 are detachably connected on the top of transverse slat 4 by bolt, and the fixture 83 is equipped with and disappears
The bottom of the corresponding groove 81 of sound device shape, the groove 81 is equipped with button switch (being not drawn into figure), the high-frequency induction
Heating coil 82 is arranged in the top of fixture 83 and, the button switch, high-frequency induction heating circle corresponding with the position of groove 81
82 and high-frequency induction heating host be electrically connected.
In the present embodiment, the detection device 9 includes the 5th bracket 91 and temperature sensor 92, the 5th bracket 91
It is welded on the top of transverse slat 4, the temperature sensor 92 is mounted on the 5th bracket 91.
In the present embodiment, the first through slot 41 is additionally provided on the transverse slat 4, the arranged beneath of first through slot 41 there are receipts
Collect box 411, first through slot 41 is located at by the 5th bracket 91.
In the present embodiment, the second through slot 42 is additionally provided on the transverse slat 4, the bottom of the transverse slat 4 is also welded with guide
Plate 421, the stock guide 421 are located at the side of the second through slot 42, and the lower section of the stock guide 421 is equipped with conveyer belt 422.
The working principle of the invention: wire coil is mounted in lower case, then closes lower case and upper housing one
It rises and is placed in groove 81, acted on by the weight of compressor air suction silencer so that button switch opening, high-frequency induction heating master
Machine work so that high-frequency induction heating circle 82 generate alternating magnetic field so that wire coil generate heat welded, this time control
The flexible elongate axis of third cylinder 72 processed makes compressed part compress the upper housing of compressor air suction silencer, improves lower case and upper
Welding effect between shell, controller 11 controls the flexible elongate axis of the first cylinder 51 after the completion of welding, passes through connection relationship
So that clamp device 6 reaches the top of contracting machine air suction silencer, then the second cylinder 54 works so that the second connecting plate 61 drives
Clamp device 6 moves down so that clamping 64, then two-way cylinder 62 control telescopic shaft contractions parallel with the middle part of upper housing
Compressor air suction silencer is clamped by clamping portion 64, then clamp device 6 is ined succession after compressor air suction silencer rises and returned to
At detection device 9, next compressor air suction silencer for needing to process is put into groove 81, so that heating device 8 works,
If the wire coil in compressor air suction silencer at detection device 9 is intact to generate heat, at this time temperature sensor 92
It obtains signal and is sent to controller 11, the telescopic shaft that controller 11 controls the first cylinder 51 is shunk so that compressor air suction silencer
It is moved to the top of the second through slot 42, then clamping portion 64 is unclamped, and qualified compressor air suction silencer passes through the second through slot 42
It is moved on transmission belt 422 and is shifted with stock guide 421, temperature will not if the wire coil in air suction silencer disconnects
It increases, temperature sensor 92 sends a signal to controller 11, and controller 11 controls clamping portion 64 and unclamps, underproof compressor
Air suction silencer is reached in collection box 411 by the first through slot 41.
The present invention is exemplarily described above in conjunction with embodiment, it is clear that the present invention implements not by above-mentioned side
The limitation of formula, if the improvement for the various unsubstantialities that the inventive concept and technical scheme of the present invention carry out is used, or without
It improves the conception and technical scheme of the invention are directly applied to other occasions, it is within the scope of the present invention.This
The protection scope of invention should be determined by the scope of protection defined in the claims.
Claims (8)
1. a kind of compressor air suction silencer welder, which is characterized in that including controller (11), first support (1), second
Bracket (2), third bracket (3), transverse slat (4), mobile device (5), clamp device (6), pressing device (7), heating device (8) and
Detection device (9), transverse slat (4) side are connected to the side of first support (1), and the other side is connected to second support (2)
Top, the mobile device (5) are connected to the top of transverse slat (4), and the clamp device (6) is connected with mobile device (5), institute
The top that pressing device (7) is connected to transverse slat (4) is stated, the pressing device (7) is located at the right side of clamp device (6), described to add
Thermal (8) is connected to the top of transverse slat (4), and the detection device (9) is connected to the top of transverse slat (4), the mobile device
(5), clamp device (6), pressing device (7) and detection device (8) and controller (11) are electrically connected.
2. a kind of compressor air suction silencer welder according to claim 1, it is characterised in that: the mobile device
It (5) include the first cylinder (51), the first link block (52), movable block (53), the second cylinder (54), the 4th bracket (55) and sliding rail
(56), first cylinder (51) is mounted on the top of first support (1) and third bracket (3), the third bracket (3) and
Four brackets (55) are welded on the top of transverse slat (4), and the sliding rail (56) is welded on the top of third bracket (3), and described first connects
It connects block (52) to be fixedly connected on the telescopic shaft of the first cylinder (51), the bottom and movable block (53) of first link block (52)
Top weld together, the movable block (53) is slidably connected with sliding rail (56), and second cylinder (54) is mounted on movement
The bottom of block (53).
3. a kind of compressor air suction silencer welder according to claim 2, it is characterised in that: the clamp device
It (6) include the second link block (61), two-way cylinder (62), two connection walls (63) and two clamping portions (64), described second connects
It connects block (61) to be fixedly connected on the telescopic shaft of the second cylinder (54), the two-way cylinder (62) is mounted on the second link block (61)
Top, one end of described two connection walls (63) is fixedly connected with two telescopic shafts of two-way cylinder (62) respectively, described two
A clamping portion (64) is fixedly connected with two connection walls (63) respectively, and the clamping portion (64) is made of elastic material.
4. a kind of compressor air suction silencer welder according to claim 1, it is characterised in that: the pressing device
It (7) include portal frame (71), third cylinder (72) and compressed part, the portal frame (71) is welded on the top of transverse slat (4), described
Third cylinder (72) is mounted on the top of portal frame (71), and the compressed part is fixedly mounted on the telescopic shaft of third cylinder (72)
On.
5. a kind of compressor air suction silencer welder according to claim 4, it is characterised in that: the heating device
It (8) include high-frequency induction heating host, high-frequency induction heating circle (82) and fixture (83), the fixture (83) is removable by bolt
The top for being connected to transverse slat (4) is unloaded, the fixture (83) is equipped with groove (81) corresponding with muffler shape, the groove
(81) bottom be equipped with button switch, the high-frequency induction heating circle (82) be arranged in the top of fixture (83) and with groove (81)
Position it is corresponding, the button switch, high-frequency induction heating circle (82) and high-frequency induction heating host are electrically connected.
6. a kind of compressor air suction silencer welder according to claim 1, it is characterised in that: the detection device
It (9) include the 5th bracket (91) and temperature sensor (92), the 5th bracket (91) is welded on the top of transverse slat (4), described
Temperature sensor (92) is mounted on the 5th bracket (91).
7. a kind of compressor air suction silencer welder according to claim 6, it is characterised in that: the transverse slat (4)
On be additionally provided with the first through slot (41), the arranged beneath of first through slot (41) has collection box (411), first through slot (41)
It is other positioned at the 5th bracket (91).
8. a kind of compressor air suction silencer welder according to claim 1, it is characterised in that: the transverse slat (4)
On be additionally provided with the second through slot (42), the bottom of the transverse slat (4) is also welded with stock guide (421), and the stock guide (421) is located at
The lower section of the side of second through slot (42), the stock guide (421) is equipped with conveyer belt (422).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811091746.2A CN109014547A (en) | 2018-09-19 | 2018-09-19 | A kind of compressor air suction silencer welder |
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Application Number | Priority Date | Filing Date | Title |
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CN201811091746.2A CN109014547A (en) | 2018-09-19 | 2018-09-19 | A kind of compressor air suction silencer welder |
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CN201811091746.2A Pending CN109014547A (en) | 2018-09-19 | 2018-09-19 | A kind of compressor air suction silencer welder |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109202253A (en) * | 2018-09-19 | 2019-01-15 | 芜湖市星东塑胶模具制品有限公司 | A kind of compressor air suction silencer welding detection all-in-one machine |
CN109664061A (en) * | 2019-02-25 | 2019-04-23 | 重庆爱驰威汽车零部件有限公司 | A kind of noise reduction packet welding tooling |
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CN108436471A (en) * | 2018-03-21 | 2018-08-24 | 湖州新龙潭净水设备有限公司 | A kind of mounting device that clarified water pump is shipped and resell on another market |
CN109202253A (en) * | 2018-09-19 | 2019-01-15 | 芜湖市星东塑胶模具制品有限公司 | A kind of compressor air suction silencer welding detection all-in-one machine |
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CN204772547U (en) * | 2015-07-31 | 2015-11-18 | 深圳市星东塑胶模具制品有限公司 | Material automated inspection equipment |
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CN109202253A (en) * | 2018-09-19 | 2019-01-15 | 芜湖市星东塑胶模具制品有限公司 | A kind of compressor air suction silencer welding detection all-in-one machine |
CN109664061A (en) * | 2019-02-25 | 2019-04-23 | 重庆爱驰威汽车零部件有限公司 | A kind of noise reduction packet welding tooling |
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Application publication date: 20181218 |