CN210550710U - Push-down assembly fixture - Google Patents
Push-down assembly fixture Download PDFInfo
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- CN210550710U CN210550710U CN201921463201.XU CN201921463201U CN210550710U CN 210550710 U CN210550710 U CN 210550710U CN 201921463201 U CN201921463201 U CN 201921463201U CN 210550710 U CN210550710 U CN 210550710U
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Abstract
A press-down type assembly tool comprises a workbench panel, a stand column, a fixed top plate, a positioning telescopic cylinder, a balance slide rod, a positioning press plate, a product positioning tool, an assembly cylinder bracket, an assembly telescopic cylinder, a part positioning tool, a detection sensor and a control system; four corners of the workbench panel are provided with stand columns, the top ends of the four stand columns are provided with fixed top plates, positioning telescopic cylinders and balance slide bars are fixed on the fixed top plates, piston rods of the positioning telescopic cylinders are connected with positioning press plates, and the balance slide bars are matched with copper sleeves embedded on the fixed top plates; a product positioning tool and three assembling cylinder supports are fixed on the workbench panel, an assembling telescopic cylinder is installed on each assembling cylinder support, and a piston rod of each assembling telescopic cylinder is connected with a part positioning tool; and a detection sensor is arranged beside the part positioning tool. The utility model provides high production efficiency and product quality have reduced work fatigue strength, have reduced the emergence of the neglected loading part condition among the reduction assembling process.
Description
Technical Field
The utility model belongs to the technical field of the work piece clamping device, a formula assembly fixture pushes down of car air cleaner plastic casing is related to.
Background
Currently, automotive air cleaners are assemblies of filter elements located in the intake system of an engine that clean the air. The air filter assembly has the main functions of filtering harmful impurities in air entering the cylinder, reducing early wear of the cylinder, a piston ring, an air valve and an air valve seat, and can not be assembled and assembled manually due to a large number of parts in the assembly process of the air filter assembly. The device has great damage to products and parts, long operation time, high labor intensity and low assembly efficiency, and can not meet the requirements of customers.
SUMMERY OF THE UTILITY MODEL
The utility model is directed to the above problem, a push down formula assembly fixture is provided.
The purpose of the utility model can be realized by the following technical scheme: a press-down type assembly tool comprises a workbench panel, a stand column, a fixed top plate, a positioning telescopic cylinder, a balance slide rod, a positioning press plate, a product positioning tool, an assembly cylinder bracket, an assembly telescopic cylinder, a part positioning tool, a detection sensor and a control system; four corners of the workbench panel are respectively provided with a stand column, the top ends of the four stand columns are provided with a fixed top plate, a positioning telescopic cylinder and a balance slide bar are fixed on the fixed top plate, a piston rod of the positioning telescopic cylinder vertically penetrates through the fixed top plate downwards and then is connected with a positioning pressing plate, the balance slide bar vertically penetrates through the fixed top plate, and the balance slide bar is matched with a copper sleeve embedded on the fixed top plate; a product positioning tool and three assembling cylinder supports are fixed on the workbench panel, the product positioning tool is arranged below the positioning pressing plate, the product positioning tool is cuboid and is provided with a product carrying cavity, a support mounting groove is formed in the left side surface of the product positioning tool and the product carrying cavity, the three assembling cylinder supports are respectively fixed in the two support mounting grooves and the front side of the product positioning tool, each assembling cylinder support is provided with an assembling telescopic cylinder, a piston rod of each assembling telescopic cylinder is vertically and upwardly connected with a part positioning tool, and each part positioning tool is provided with a part carrying cavity; the detection sensors are respectively arranged beside the three part positioning tools, wherein two detection sensors are arranged on the product positioning tool, one detection sensor is arranged on a sensor bracket, and the sensor bracket is fixed on the workbench panel; the control system is connected with the positioning telescopic cylinder, the assembling telescopic cylinder and the detection sensor.
Furthermore, a piston rod of the positioning telescopic cylinder is connected with the positioning pressure plate through a universal joint.
Further, the part carrying cavity of the part positioning tool is circular.
Further, cylinder pressure sensors are arranged on the positioning telescopic cylinder and the assembling telescopic cylinder and are connected with a control system.
Furthermore, control system includes control box and PLC touch-sensitive screen, be equipped with switch, start button and reset button on the control box, the control box is connected with the PLC touch-sensitive screen.
Compared with the prior art, the beneficial effects of the utility model are that: the production efficiency and the product quality are improved, the working fatigue strength is reduced, the PLC touch screen is used for monitoring in real time, 3 parts are installed at one time, and if one part is installed at a small quantity, the tooling equipment can automatically stop and give an alarm, so that the labor cost is saved, the production assembly efficiency is improved, and the condition that the parts are not installed in the assembly process is reduced.
Drawings
Fig. 1 is a schematic view of the present invention and a structure of a workpiece.
Fig. 2 is another schematic structural view of the present invention and a workpiece.
Fig. 3 is a schematic structural diagram of the present invention.
Fig. 4 is a schematic view of a part of the structure of the present invention.
The components in the figures are labeled as follows:
1 working table top
2 column
3 fixed top plate
4 positioning telescopic cylinder
5 balance slide bar
6 positioning pressure plate
7 product location frock
8 assemble cylinder support
9 assembling telescopic cylinder
10 part location frock
11 detection sensor
12 sensor support
13 product workpiece
14 parts.
Detailed Description
The following detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings to make it clear to those skilled in the art how to practice the invention. While the invention has been described in connection with its preferred embodiments, these embodiments are intended to be illustrative, and not to limit the scope of the invention.
Referring to fig. 1 to 4, a push-down assembly fixture comprises a worktable panel 1, a stand column 2, a fixed top plate 3, a positioning telescopic cylinder 4, a balance slide bar 5, a positioning pressing plate 6, a product positioning fixture 7, an assembly cylinder support 8, an assembly telescopic cylinder 9, a part positioning fixture 10, a detection sensor 11 and a control system.
The four corners of table panel 1 all is equipped with stand 2, four fixed roof 3 is installed on the top of stand 2, be fixed with location telescopic cylinder 4 and two balance slide bar 5 on the fixed roof 3, location telescopic cylinder 4 erects the top surface center that is fixed in fixed roof 3, and location telescopic cylinder 4's piston rod is connected with location clamp plate 6, two through the universal joint after vertical passing fixed roof 3 downwards along the fixed roof 5 the balance slide bar 5 sets up respectively in the both sides of location telescopic cylinder 4, and every balance slide bar 5 is equipped with the matched with copper sheathing along vertical passing fixed roof 3 on the balance slide bar 5, the copper sheathing is inlayed on fixed roof 3.
And a product positioning tool 7 and three assembling cylinder supports 8 are fixed on the working table panel 1.
The product positioning tool 7 corresponds to the positioning pressing plate 6 vertically, the product positioning tool 7 is cuboid, and a product carrying cavity is formed in the product positioning tool 7. The product positioning tool 7 is made of special engineering plastic which is excellent in tensile strength, bending strength, creep resistance and fatigue resistance, resistant to repeated impact, excellent in reciprocating recovery, small in friction coefficient, resistant to abrasion, good in dimensional stability, good in surface gloss, excellent in electric exhaustion performance, free of temperature influence, good in exhaustion resistance and free of humidity influence. The product carrying cavity is used for placing a product workpiece 13 to be assembled, and the size and the structure of the product carrying cavity are customized according to the specification and the size of the product workpiece 13.
A support mounting groove has all been seted up to the left surface of product location frock 7 and product year thing intracavity, and is three assembly cylinder support 8 is fixed in two support mounting inslots respectively and the front side of product location frock 7, installs an assembly telescopic cylinder 9 on every assembly cylinder support 8, and every assembly telescopic cylinder 9's piston rod upwards sets up and is connected with a part location frock 10 along vertical, every be equipped with the part on the part location frock 10 and carry the thing chamber, the part carries the thing chamber and is used for placing and treats assembly part 14, and the part carries the thing chamber and is circular and its size and structure according to the specification and dimension customization of part 14.
Still be equipped with three detection sensor 11 inside and outside product location frock 7, it is three detection sensor 11 sets up respectively in the side of three part location frock 10 and sets up highly slightly less than part location frock 10, and wherein, two detection sensor 11 are installed on product location frock 7, and a detection sensor 11 supports through being fixed in sensor support 12 on the table panel 1.
The control system comprises a control box and a PLC touch screen, wherein the control box is provided with a power switch, a start button and a reset button, and the control box is connected with the PLC touch screen.
Wherein, all be equipped with cylinder pressure sensor on location telescopic cylinder 4 and the assembly telescopic cylinder 9, location telescopic cylinder 4, assembly telescopic cylinder 9, detection sensor 11, cylinder pressure sensor all are connected with control system.
During operation, three parts 14 to be assembled are respectively placed in the part carrying cavities of the three part positioning tools 10, and then the product workpieces 13 to be assembled are placed in the product carrying cavities of the product positioning tools 7. And firstly, pressing a power switch of the control box, and then entering an operation interface of the PLC touch screen for parameter setting and real-time monitoring. And then, starting a button, detecting the part 14 to be assembled through the three detection sensors 11, and if a part is installed less or neglected, sending a signal to a control system by each detection sensor 11, and automatically stopping and alarming the tooling equipment. After the three detection sensors 11 detect the parts 14 to be assembled, the control system controls the positioning telescopic cylinder 4 to act, a piston rod of the positioning telescopic cylinder 4 drives the positioning pressing plate 6 to move downwards along the balance slide rod 5, the positioning pressing plate 6 compresses the product workpieces 13 to be assembled, and the cylinder pressure sensor of the positioning telescopic cylinder 4 can send signals to the control system after compression. The control system controls the three assembling telescopic cylinders 9 to act, piston rods of the three assembling telescopic cylinders 9 respectively drive the three part positioning tools 10 to move upwards, so that parts 14 to be assembled on the part positioning tools 10 are assembled on product workpieces 13, and cylinder pressure sensors of the assembling telescopic cylinders 9 can send signals to the control system after the parts are assembled in place. And finally, a reset button of the control box is pressed, the control system controls the positioning telescopic cylinder 4 and the three assembling telescopic cylinders 9 to reset, and the assembled product workpiece 13 is manually taken out, so that the assembly process is completed.
It should be noted that many variations and modifications of the embodiments of the present invention are possible, which are fully described, and are not limited to the specific examples of the above embodiments. The above embodiments are merely illustrative of the present invention and are not intended to limit the present invention. In conclusion, the scope of the present invention shall include those changes or substitutions and modifications which are obvious to those of ordinary skill in the art, and shall be subject to the appended claims.
Claims (5)
1. A downward pressing type assembling tool is characterized by comprising a workbench panel, a stand column, a fixed top plate, a positioning telescopic cylinder, a balance slide rod, a positioning pressing plate, a product positioning tool, an assembling cylinder bracket, an assembling telescopic cylinder, a part positioning tool, a detection sensor and a control system;
four corners of the workbench panel are respectively provided with a stand column, the top ends of the four stand columns are provided with a fixed top plate, a positioning telescopic cylinder and a balance slide bar are fixed on the fixed top plate, a piston rod of the positioning telescopic cylinder vertically penetrates through the fixed top plate downwards and then is connected with a positioning pressing plate, the balance slide bar vertically penetrates through the fixed top plate, and the balance slide bar is matched with a copper sleeve embedded on the fixed top plate;
a product positioning tool and three assembling cylinder supports are fixed on the workbench panel, the product positioning tool is arranged below the positioning pressing plate, the product positioning tool is cuboid and is provided with a product carrying cavity, a support mounting groove is formed in the left side surface of the product positioning tool and the product carrying cavity, the three assembling cylinder supports are respectively fixed in the two support mounting grooves and the front side of the product positioning tool, each assembling cylinder support is provided with an assembling telescopic cylinder, a piston rod of each assembling telescopic cylinder is vertically and upwardly connected with a part positioning tool, and each part positioning tool is provided with a part carrying cavity;
the detection sensors are respectively arranged beside the three part positioning tools, wherein two detection sensors are arranged on the product positioning tool, one detection sensor is arranged on a sensor bracket, and the sensor bracket is fixed on the workbench panel;
the control system is connected with the positioning telescopic cylinder, the assembling telescopic cylinder and the detection sensor.
2. The downward-pressing type assembly tool according to claim 1, wherein a piston rod of the positioning telescopic cylinder is connected with the positioning pressing plate through a universal joint.
3. The push-down assembly fixture according to claim 1, wherein the part loading cavity of the part positioning fixture is circular.
4. The press-down assembly fixture according to claim 1, wherein cylinder pressure sensors are arranged on the positioning telescopic cylinder and the assembly telescopic cylinder, and the cylinder pressure sensors are connected with a control system.
5. The push-down assembly fixture according to any one of claims 1 to 4, wherein the control system comprises a control box and a PLC touch screen, a power switch, a start button and a reset button are arranged on the control box, and the control box is connected with the PLC touch screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921463201.XU CN210550710U (en) | 2019-09-04 | 2019-09-04 | Push-down assembly fixture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921463201.XU CN210550710U (en) | 2019-09-04 | 2019-09-04 | Push-down assembly fixture |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210550710U true CN210550710U (en) | 2020-05-19 |
Family
ID=70673151
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921463201.XU Active CN210550710U (en) | 2019-09-04 | 2019-09-04 | Push-down assembly fixture |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210550710U (en) |
-
2019
- 2019-09-04 CN CN201921463201.XU patent/CN210550710U/en active Active
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