CN108202287B - Ceramic tile polishing grinding head dry polishing device - Google Patents
Ceramic tile polishing grinding head dry polishing device Download PDFInfo
- Publication number
- CN108202287B CN108202287B CN201611178820.5A CN201611178820A CN108202287B CN 108202287 B CN108202287 B CN 108202287B CN 201611178820 A CN201611178820 A CN 201611178820A CN 108202287 B CN108202287 B CN 108202287B
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- grinding head
- tile
- polishing
- dust
- swing
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- 238000000227 grinding Methods 0.000 title claims abstract description 242
- 238000005498 polishing Methods 0.000 title claims abstract description 91
- 239000000919 ceramic Substances 0.000 title claims description 25
- 239000000428 dust Substances 0.000 claims abstract description 103
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 238000001035 drying Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 23
- 238000005265 energy consumption Methods 0.000 abstract description 8
- 238000001816 cooling Methods 0.000 description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 238000010521 absorption reaction Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000003911 water pollution Methods 0.000 description 3
- 239000011449 brick Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
- B24B41/047—Grinding heads for working on plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/16—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces performing a reciprocating movement, e.g. during which the sense of rotation of the working-spindle is reversed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
The invention relates to a tile polishing grinding head dry polishing device. The invention relates to a tile polishing grinding head dry polishing device which comprises a bracket and a dry polishing mechanism arranged on the bracket; the dry polishing mechanism comprises a grinding head driver, a grinding head pushing piece, a grinding head and a grinding head cover; the output end of the grinding head driver is in transmission connection with the grinding head and drives the grinding head to rotate, the grinding head pushing piece is used for driving the grinding head to move up and down, and the grinding head cover is arranged on the grinding head; the grinding head cover is provided with an air inlet and a dust removal port, and the grinding head is provided with guide vanes for guiding air flow. The tile polishing grinding head dry polishing device has the advantages of high production efficiency, less energy consumption, high product quality and low production cost.
Description
Technical Field
The invention relates to the technical field of tile production, in particular to a tile polishing grinding head dry polishing device.
Background
Referring to fig. 1, fig. 1 is a schematic view of a conventional tile polishing grinding head processing method. a is a grinding head and b is a ceramic tile. The processing adopts a processing mode of water spraying and water flowing on the ceramic tile b. The upper surface structure of the ceramic tile b is compact, and the lower surface is loose. Therefore, the upper surface has low water absorption and the lower surface has high water absorption. When the grinding head a is used for processing the surface of the ceramic tile, a large amount of water is required to wash the surface of the ceramic tile b. Because the brick scraps are generated during polishing, if the brick scraps are not washed cleanly, the surface of the processed ceramic tile is possibly polished, and secondary damage is caused. The water jet in the center of the grinding head a can remove the grinding dust in the center of the grinding head a, and finally the grinding dust in the rest of the surface of the ceramic tile b is washed in a overflowing manner. Sewage and sludge generated by flushing are treated by a ceramic tile factory by matching with a sewage treatment facility. In addition, in the water throwing process, the back surface of the tile b absorbs a large amount of water, and the matched facilities are needed to dry the tile b in the later period. More particularly, the repeated physical changes of the ceramic tile b can cause problems such as cracks on the glaze, and the ceramic tile b still contains a certain amount of water after polishing and drying by a traditional water mill. This results in the need to attach a water-barrier film to the tile b during boxing, preventing the moisture from separating out and damaging the outer package, and affecting the quality of the tile b, thus increasing the cost of the tile b.
By adopting the traditional polishing production process, the water consumption is high, and the subsequent drying process is required to be added due to the high water absorption rate of the ceramic tile b, if the drying is not thorough, the product can crack or rot due to water absorption of a packaging box after entering a bin. In order to avoid the occurrence of the situation, after the product is polished, a long drying line is needed to be additionally arranged, the length is often more than 50-100m, the occupied area is large, the investment of kiln equipment is needed to be increased, the considerable fuel consumption is needed to be increased, and the production cost is high.
Disclosure of Invention
Based on the above, the invention aims to provide a tile polishing grinding head dry polishing device which has the advantages of high production efficiency, low energy consumption, high product quality and low production cost.
A ceramic tile polishing grinding head dry polishing device comprises a bracket and a dry polishing mechanism arranged on the bracket; the dry polishing mechanism comprises a grinding head driver, a grinding head pushing piece, a grinding head and a grinding head cover; the output end of the grinding head driver is in transmission connection with the grinding head and drives the grinding head to rotate, the grinding head pushing piece is used for driving the grinding head to move up and down, and the grinding head cover is arranged on the grinding head; the grinding head cover is provided with an air inlet and a dust removal port, and the grinding head is provided with guide vanes for guiding air flow.
According to the tile polishing grinding head dry polishing device, the dry polishing mechanism is arranged, the high-pressure cooling air is respectively fed into and discharged from the air inlet and the dust removing opening of the grinding head cover, the grinding head polishes the tile, meanwhile, the high-pressure cooling air cools and cools the grinding head and the tile, dust and abrasive dust can be discharged from the dust removing opening along with the high-pressure cooling air, and secondary damage of the dust and abrasive dust to the tile is prevented. The tile polishing grinding head dry polishing device effectively solves the technical defects and problems of large occupied area of production equipment, more use equipment, large water resource consumption, serious water pollution, high production cost and the like in the prior art, improves the production efficiency and the product quality, and effectively reduces the energy consumption.
Further, the dry polishing mechanism is fixed on a cross beam, and the cross beam is arranged on the bracket in a sliding manner.
Further, the dry polishing mechanism further comprises a grinding head main shaft, one end of the grinding head main shaft is pivoted on the cross beam, the other end of the grinding head main shaft is connected with the grinding head, the grinding head driver is a grinding head driving motor, and the output end of the grinding head driving motor is in transmission connection with the grinding head main shaft through a grinding head driving belt.
Further, the grinding head pushing piece is a grinding head pushing cylinder, and a piston rod of the grinding head pushing cylinder is sleeved with the grinding head main shaft.
Further, the grinding head comprises an upper grinding head, a lower grinding head and a grinding block, wherein the upper grinding head is connected with the grinding head main shaft, and the lower grinding head is connected between the upper grinding head and the grinding block; the guide vane comprises an upper guide vane and a lower guide vane, and the upper guide vane and the lower guide vane are respectively arranged on the upper grinding head and the lower grinding head; the tail ends of the upper guide vane and the lower guide vane are also respectively provided with an upper guide plate and a lower guide plate.
Further, the grinding head cover comprises two split grinding head covers which are separated along the middle line direction, and two ends of the two split grinding head covers are respectively connected with the connecting lock through a hinge; the top of mill cover is provided with a plurality of the air intake, the dust removal mouth sets up on the side of mill cover, the bottom of mill cover is inwards inclined to set up.
Further, the swing mechanism is arranged on the support and comprises a swing driver, the swing driver is in transmission connection with the cross beam, and the swing driver is used for driving the cross beam and the dry polishing mechanism to swing back and forth on the support.
Further, the swing mechanism further comprises a chain and a chain wheel, the swing driver is a swing motor, the output end of the swing driver is in transmission connection with the chain wheel, the chain is meshed with the chain wheel, and the chain is connected with the cross beam and used for driving the cross beam to swing in a reciprocating manner; the swing mechanism further comprises a swing gearbox, and the output end of the swing driver is in transmission connection with the chain wheel through the swing gearbox.
Further, the device also comprises a tile feeding mechanism for conveying tiles, wherein the tile feeding mechanism is arranged below the dry throwing mechanism; the tile feeding mechanism comprises a tile feeding motor, a roller and a conveyor belt, wherein the conveyor belt is arranged on the roller, and the output end of the tile feeding motor is in transmission connection with the roller; the output end of the tile feeding motor is in transmission connection with the roller through a tile feeding gearbox.
Further, the dust collector also comprises a secondary dust removing mechanism, wherein the secondary dust removing mechanism comprises a dust collector, a dust removing pipe and a dust removing fan; the dust remover is connected with the dust removing opening of the grinding head cover, and the dust removing pipe is connected between the dust remover and the dust removing fan.
Compared with the prior art, the tile polishing grinding head dry polishing device has the advantages that the dry polishing mechanism is arranged, the high-pressure cooling air is respectively fed in and fed out through the air inlet and the dust removing opening of the grinding head cover, the grinding head polishes the tile, meanwhile, the high-pressure cooling air cools and cools the grinding head and the tile, dust and abrasive dust can be discharged from the dust removing opening along with the high-pressure cooling air, and secondary damage of the dust and abrasive dust to the tile is prevented. The tile polishing grinding head dry polishing device effectively solves the technical defects and problems of large occupied area of production equipment, more use equipment, large water resource consumption, serious water pollution, high production cost and the like in the prior art, improves the production efficiency and the product quality, and effectively reduces the energy consumption. The additionally arranged secondary dust removing mechanism can effectively recycle dust and abrasive dust, saves resources and protects the environment. The tile polishing grinding head dry polishing device has the characteristics of high production efficiency, low energy consumption, high product quality, low production cost and the like. The tile polishing grinding head dry polishing device has the characteristics of high production efficiency, low energy consumption, high product quality, low production cost and the like.
For a better understanding and implementation, the present invention is described in detail below with reference to the drawings.
Drawings
Fig. 1 is a schematic view of a conventional tile polishing grinding head processing method.
Figure 2 is a side view of the tile polishing grinding head dry polishing device of the present invention.
Fig. 3 is a front view of the tile polishing grinding head dry polishing device of the present invention.
Fig. 4 is a schematic structural view of the secondary dust removing mechanism.
Fig. 5 is a schematic structural view of the dry polishing mechanism.
Fig. 6 is a schematic view of the structure of the upper grinding head and the upper guide vane.
Fig. 7 is a schematic view of the structure of the upper guide vane and the upper guide plate.
Fig. 8 is a schematic end view of an upper guide vane.
Fig. 9 is a schematic view of the structure of the lower grinding head and the lower guide vane.
Fig. 10 is a schematic view of the structure of the lower guide vane and the lower guide plate.
Fig. 11 is a schematic structural view of the grinding head cover.
Fig. 12 is a schematic view of the structure of the grinding head cover after being opened.
Fig. 13 is a schematic view of the flow direction of air flow when the grinding head is rotated.
Detailed Description
Referring to fig. 2 to 4, the polishing grinding head dry polishing device for ceramic tile of the present invention comprises a bracket 10, a dry polishing mechanism 20, a swinging mechanism 30, a ceramic tile feeding mechanism 40 and a secondary dust removing mechanism 50. The dry polishing mechanism 20 and the swinging mechanism 30 are both arranged on the support 10, the dry polishing mechanism 20 is used for dry polishing ceramic tiles, and the swinging mechanism 30 is used for driving the dry polishing mechanism 20 to swing back and forth on the support 10; the tile feeding mechanism 40 is disposed below the dry-throwing mechanism 20 and is used for conveying tiles to the dry-throwing mechanism 20; the secondary dust removing mechanism 50 is connected with the dry polishing mechanism 20, and the secondary dust removing mechanism 50 is used for carrying out secondary dust removal on dust and abrasive dust generated by dry polishing.
In detail, referring to fig. 5 to 10, the dry polishing mechanism 20 of the present embodiment is fixed on a beam 60, and the beam 60 is slidably disposed on the stand 10. The dry polishing mechanism 20 comprises a grinding head driver 21, a grinding head pushing piece 22, a grinding head main shaft 23, a grinding head 24 and a grinding head cover 25.
The output end of the grinding head driver 21 is in transmission connection with the grinding head 24 and drives the grinding head 24 to rotate, the grinding head pushing piece 22 is used for driving the grinding head 24 to move up and down, and the grinding head cover 25 is covered on the grinding head 24; the grinding head cover 25 is provided with an air inlet 251 and a dust removal opening 252, and the grinding head 24 is provided with a guide vane 26 for guiding air flow.
One end of the grinding head main shaft 23 is pivoted on the cross beam 60, the other end of the grinding head main shaft 23 is connected with the grinding head 24, the grinding head driver 21 is a grinding head driving motor, and the output end of the grinding head driving motor is in transmission connection with the grinding head main shaft 23 through a grinding head driving belt 27. The grinding head driver 21 drives the grinding head driving belt 27 to rotate, and the grinding head driving belt 27 drives the grinding head main shaft 23 and the grinding head 24 mounted thereon to rotate.
The grinding head pushing piece 22 is a grinding head pushing cylinder, and a piston rod of the grinding head pushing cylinder is sleeved with the grinding head main shaft 23. Through the sleeving, when the grinding head main shaft 23 is driven to rotate by the grinding head driver 21, the grinding head main shaft 23 cannot interfere with a piston rod of a grinding head pushing cylinder, and when the height of the grinding head 24 needs to be adjusted, the grinding head pushing cylinder is started to push the grinding head main shaft 23 to move up and down.
The grinding head 24 of the present embodiment includes an upper grinding head 241, a lower grinding head 242 and a grinding block 243, the upper grinding head 241 is connected with the grinding head spindle 23, and the lower grinding head 242 is connected between the upper grinding head 241 and the grinding block 243; the guide vane 26 includes an upper guide vane 261 and a lower guide vane 262, and the upper guide vane 261 and the lower guide vane 262 are respectively disposed on the upper grinding head 241 and the lower grinding head 242; the tail ends of the upper guide vane 261 and the lower guide vane 262 are also provided with an upper guide plate 263 and a lower guide plate 264, respectively.
The grinding head 24 adopts two stages of an upper guide vane 261 and a lower guide vane 262, the guide vanes continuously run, the pressure of air flow is high, the air flow can be greatly pushed outwards until the air flow meets the wall of the grinding head cover 25 and then rises, thus continuously forming air circulation, and the rising air flow is blown out from the dust removing port 252 with a great amount of dust and abrasive dust.
The outer surface of the upper guide vane 261 is streamline shaped manufactured using aerodynamic principles so that the grinding head 24 can drive a large amount of air with a small power. The end surface of the upper guide vane 261 is in a crescent hollow structure form, so that the heat dissipation area can be increased. The upper baffle 263 can direct the air flow to blow vertically against the tile surface.
The lower guide vane 262 is added to the horizontal line by an angle of between 30 ° and 70 °. The lower guide vane 262 is provided in an airfoil shape, and the outer end portion of the lower guide vane 262 is wide and the root portion is narrow for the purpose of increasing the air flow. The lower guide vane 262 of the airplane wing shape is efficient in operation, silent, capable of generating large air quantity and low in energy consumption.
The present embodiment preferably has six lower guide vanes 262 uniformly disposed around the lower grinding head 242 and twelve upper guide vanes 261 uniformly disposed around the upper grinding head 241. The upper guide vane 261 and the lower guide vane 262 are both made of an aluminum alloy material. The upper and lower guide vanes 261 and 262 of the present embodiment are preferably fixed to the upper and lower grinding stones 241 and 242, respectively, by vane fixing screws.
Typically 6-8 grinding blocks 243 are configured, and the type of configuration of the grinding blocks 243 is determined by the machining process and the location; when the grinding block 243 is replaced, the grinding head main shaft 23 is lifted.
Referring to fig. 11 and 12, the grinding head cover 25 of the present embodiment has a cylindrical structure. The grater cover 25 of the present embodiment includes two grater covers 253 divided along a middle line direction thereof, and both ends of the two grater covers 253 are connected by hinges 254 and connection locks 255, respectively. When the grinding head 24 is used for replacing the grinding block 243, the connecting lock 255 of the grinding head cover 25 can be opened, so that the grinding head cover 253 on one side of the grinding head cover 25 can be opened, and the grinding block 243 can be conveniently replaced.
The top of the grinding head cover 25 is provided with a plurality of air inlets 251, and the air inlets 251 are connected with a high-pressure cooling air pipeline. The dust removing opening 252 is provided on the side of the grinding head cover 25, and the bottom end of the grinding head cover 25 is inclined inwards, so as to change the direction of the air flow, guide the vertical air flow to the direction of the grinding block 243, remove the heat of the grinding block 243, and remove the dust of the processed area of the tile surface.
Referring to fig. 13, in use, a compressor is used to introduce high-pressure cooling air into the air inlet 251 of the grinding head cover 25, so that when the grinding head 24 rotates, the grinding head 24 is in a cooling air environment, thereby improving the heat exchange efficiency. Meanwhile, the guide vane rotates at a high speed along with the grinding head 24, so that cooling air is accelerated, heat dissipation on the upper grinding head 241, the lower grinding head 242 and the guide vane is accelerated, and the overall heat dissipation efficiency of the grinding head 24 is improved. In addition, the high-pressure cooling air flow blows downwards to the surface of the ceramic tile to blow dust and abrasive dust away from a working area, so that the dust and abrasive dust are prevented from secondarily damaging the surface of the ceramic tile, the dust and abrasive dust are blown up by the strong air flow and are sucked away by the secondary dust removing mechanism 50, and the processing of anhydrous dry polishing of the ceramic tile is completed.
Since the side length of the tile is generally greater than the diameter of the grinding head 24, in order to complete the processing of the entire tile surface of the tile, the grinding head 24 needs to be swung during the processing of the tile, that is, the grinding head 24 needs to be swung out of the edge of the tile by a distance; in addition, if the grinding head 24 does not swing, the grinding probability of the middle part of the tile is higher than that of the edge of the tile, and the surface of the processed tile has a shape with low middle and high two sides, in order to eliminate the phenomenon, the grinding head 24 also needs to swing in the process of processing the tile, and when swinging to the two ends of the tile, the grinding head slightly stays for a short time, so that the two ends of the tile are ground for a long time, and the unevenness of the tile is eliminated, so the swinging mechanism 30 is provided in this embodiment.
The swing mechanism 30 includes a swing driver 31, a chain 32, and a sprocket 33. The swing driver 31 is in transmission connection with the beam 60, and the swing driver 31 is used for driving the beam 60 and the dry polishing mechanism 20 to swing back and forth on the support 10.
Referring to fig. 2, the swing driver 31 in this embodiment is a swing motor, an output end of the swing driver 31 is in transmission connection with the sprocket 33, the chain 32 is meshed with the sprocket 33, and the chain 32 is connected with the beam 60 and is used for driving the beam 60 to swing reciprocally; the oscillating mechanism 30 further comprises an oscillating gearbox, through which the output of the oscillating drive 31 is in driving connection with the sprocket 33. The swing driver 31 drives the sprocket 33 to rotate through the swing transmission, and since the sprocket 33 is engaged with the chain 32, the sprocket 33 rotates to drive the entire cross member 60 to swing reciprocally.
The tile feeding mechanism 40 of the present embodiment comprises a tile feeding motor 41, a roller 42 and a conveyor belt 43, wherein the conveyor belt 43 is arranged on the roller 42, and the output end of the tile feeding motor 41 is in transmission connection with the roller 42; the output end of the tile feeding motor 41 is in driving connection with the roller 42 via a tile feeding gearbox.
The tile feeding motor 41 drives the roller 42 to rotate through the tile feeding gearbox, the roller 42 drives the conveyor belt 43 to rotate, and tiles placed on the conveyor belt 43 are continuously fed under the dry throwing mechanism 20 under the drive of the conveyor belt 43.
Referring to fig. 4, the secondary dust removing mechanism 50 includes a dust remover 51, a dust removing pipe 52 and a dust removing fan 53. The dust remover 51 is connected with a dust removing opening 252 of the grinding head cover 25, and the dust removing pipe 52 is connected between the dust remover 51 and the dust removing fan 53.
The dust collectors 51 of the secondary dust removing mechanism 50 can be preferably arranged on two sides of the frame, and the dust removing fan 53 sucks out dust and abrasive dust at the dust removing port 252 of the dry throwing mechanism 20 through the dust collectors 51 and the dust removing pipe 52, so that the dust and abrasive dust can be recycled, resources are saved, the cost is reduced, the efficiency is improved, and the environment is protected.
It should be noted that in actual production, it is preferable to provide a plurality of sets of the dry polishing mechanism 20, the swinging mechanism, and the secondary dust removing mechanism 50 on one production line to improve production efficiency.
The working principle of the tile polishing grinding head dry polishing device of the invention is as follows:
first, the tile to be polished is conveyed using the tile feeding mechanism 40. When the tile moves below the grinding head 24 of the dry polishing mechanism 20, the grinding head pushing piece 22 pushes the grinding head 24 to move downwards, the grinding head cover 25 covers the tile, meanwhile, high-pressure cooling air enters from the air inlet 251 of the grinding head cover 25, the grinding head driver 21 starts and drives the rotating shaft of the grinding head 24 to rotate, the grinding head 24 rotates to drive the upper guide vane 261 and the lower guide vane 262 to rotate, the high-pressure cooling air is blown to the grinding block 243 and the tile surface again in an accelerating way, heat generated when the grinding block 243 grinds the tile is sufficiently cooled, and then the high-pressure cooling air is blown to the dust removing opening 252.
The dust removing fan 53 of the secondary dust removing mechanism 50 sucks out dust and abrasive dust at the dust removing port 252 of the dry polishing mechanism 20 through the dust remover 51 and the dust removing pipe 52, and recycles the dust and abrasive dust.
Compared with the prior art, the tile polishing grinding head dry polishing device has the advantages that the dry polishing mechanism is arranged, the high-pressure cooling air is respectively fed in and fed out through the air inlet and the dust removing opening of the grinding head cover, the grinding head polishes the tile, meanwhile, the high-pressure cooling air cools and cools the grinding head and the tile, dust and abrasive dust can be discharged from the dust removing opening along with the high-pressure cooling air, and secondary damage of the dust and abrasive dust to the tile is prevented. The tile polishing grinding head dry polishing device effectively solves the technical defects and problems of large occupied area of production equipment, more use equipment, large water resource consumption, serious water pollution, high production cost and the like in the prior art, improves the production efficiency and the product quality, and effectively reduces the energy consumption. The additionally arranged secondary dust removing mechanism can effectively recycle dust and abrasive dust, saves resources and protects the environment.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention.
Claims (9)
1. The utility model provides a ceramic tile polishing bistrique is throwing device futilely which characterized in that: comprises a bracket and a dry throwing mechanism arranged on the bracket; the dry polishing mechanism comprises a grinding head driver, a grinding head pushing piece, a grinding head and a grinding head cover; the output end of the grinding head driver is in transmission connection with the grinding head and drives the grinding head to rotate, the grinding head pushing piece is used for driving the grinding head to move up and down, and the grinding head cover is arranged on the grinding head; the grinding head cover is provided with an air inlet and a dust removal port, and the grinding head is provided with guide vanes for guiding air flow; the grinding head comprises an upper grinding head, a lower grinding head and a grinding block, the upper grinding head is connected with the grinding head spindle, and the lower grinding head is connected between the upper grinding head and the grinding block; the guide vane comprises an upper guide vane and a lower guide vane, and the upper guide vane and the lower guide vane are respectively arranged on the upper grinding head and the lower grinding head; the tail ends of the upper guide vane and the lower guide vane are also respectively provided with an upper guide plate and a lower guide plate.
2. The tile polishing grinding head dry polishing device according to claim 1, wherein: the dry polishing mechanism is fixed on a cross beam, and the cross beam is arranged on the bracket in a sliding manner.
3. The tile polishing grinding head dry polishing device according to claim 2, wherein: the dry polishing mechanism further comprises a grinding head main shaft, one end of the grinding head main shaft is pivoted on the cross beam, the other end of the grinding head main shaft is connected with the grinding head, the grinding head driver is a grinding head driving motor, and the output end of the grinding head driving motor is in transmission connection with the grinding head main shaft through a grinding head driving belt.
4. A tile polishing grinding head dry polishing device according to claim 3, wherein: the grinding head pushing piece is a grinding head pushing cylinder, and a piston rod of the grinding head pushing cylinder is sleeved with the grinding head main shaft.
5. The tile polishing grinding head dry polishing device according to claim 1, wherein: the grinding head cover comprises two split grinding head covers which are separated along the middle line direction of the grinding head cover, and two ends of the two split grinding head covers are respectively connected with the connecting lock through a hinge; the top of mill cover is provided with a plurality of the air intake, the dust removal mouth sets up on the side of mill cover, the bottom of mill cover is inwards inclined to set up.
6. The tile polishing grinding head dry polishing device according to claim 2, wherein: the swinging mechanism comprises a swinging driver, the swinging driver is in transmission connection with the cross beam, and the swinging driver is used for driving the cross beam and the dry polishing mechanism to swing back and forth on the support.
7. The tile polishing grinding head dry polishing device according to claim 6, wherein: the swing mechanism further comprises a chain and a chain wheel, the swing driver is a swing motor, the output end of the swing driver is in transmission connection with the chain wheel, the chain is meshed with the chain wheel, and the chain is connected with the cross beam and used for driving the cross beam to swing in a reciprocating manner; the swing mechanism further comprises a swing gearbox, and the output end of the swing driver is in transmission connection with the chain wheel through the swing gearbox.
8. The tile polishing grinding head dry polishing device according to claim 1, wherein: the ceramic tile drying and throwing device also comprises a ceramic tile feeding mechanism for conveying ceramic tiles, wherein the ceramic tile feeding mechanism is arranged below the drying and throwing mechanism; the tile feeding mechanism comprises a tile feeding motor, a roller and a conveyor belt, wherein the conveyor belt is arranged on the roller, and the output end of the tile feeding motor is in transmission connection with the roller; the output end of the tile feeding motor is in transmission connection with the roller through a tile feeding gearbox.
9. The tile polishing grinding head dry polishing device according to claim 1, wherein: the dust collector comprises a dust collector body, a dust collecting pipe and a dust collecting fan, wherein the dust collecting pipe is arranged on the dust collecting pipe; the dust remover is connected with the dust removing opening of the grinding head cover, and the dust removing pipe is connected between the dust remover and the dust removing fan.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611178820.5A CN108202287B (en) | 2016-12-19 | 2016-12-19 | Ceramic tile polishing grinding head dry polishing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611178820.5A CN108202287B (en) | 2016-12-19 | 2016-12-19 | Ceramic tile polishing grinding head dry polishing device |
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| CN108202287A CN108202287A (en) | 2018-06-26 |
| CN108202287B true CN108202287B (en) | 2024-03-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611178820.5A Active CN108202287B (en) | 2016-12-19 | 2016-12-19 | Ceramic tile polishing grinding head dry polishing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116551545B (en) * | 2023-05-10 | 2024-02-13 | 南京惠然测控技术有限公司 | Sensor part processing dust fall burnishing device |
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| CN108202287A (en) | 2018-06-26 |
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