CN204584997U - The three-dimensional shot-blast cleaning machine of orbit transports - Google Patents

The three-dimensional shot-blast cleaning machine of orbit transports Download PDF

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Publication number
CN204584997U
CN204584997U CN201520239886.5U CN201520239886U CN204584997U CN 204584997 U CN204584997 U CN 204584997U CN 201520239886 U CN201520239886 U CN 201520239886U CN 204584997 U CN204584997 U CN 204584997U
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shot
cleaning chamber
guide rail
impeller
super
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CN201520239886.5U
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魏烈军
吴会学
刘永滨
邱晨
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Shandong Hui Feng Transmission Ltd Co
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Shandong Hui Feng Transmission Ltd Co
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Abstract

The utility model discloses the three-dimensional shot-blast cleaning machine of orbit transports, comprise frame, impeller head, super shot blasting cleaning chamber and ball sand dedusting separator box, it is characterized in that: described frame is provided with input guide rail, output guide rail, dust arrester and shot conveying device, input guide rail and output guide rail are horizontally fixed on import department and the exit of super shot blasting cleaning chamber respectively, input guide rail is provided with input queued switches roller, output guide rail is provided with output driven roller, and the indoor rotation of impeller blasting is provided with load and puts roller; Described impeller head is provided with two the top impeller heads being positioned at super shot blasting cleaning chamber top and two the bottom impeller heads be positioned at bottom super shot blasting cleaning chamber.The utility model is compared with the shot-blast cleaning machine used at present, and carry out impeller blasting work from the four direction of super shot blasting cleaning chamber, without the need to turning workpieces, cleaning work single treatment completes, time saving and energy saving, improves surface of the work cleaning efficiency simultaneously.

Description

The three-dimensional shot-blast cleaning machine of orbit transports
Technical field
The utility model relates to a kind of improvement of shot-blast cleaning machine, specifically the three-dimensional shot-blast cleaning machine of a kind of orbit transports, is applicable to clear up the surface of axle tooth class workpiece.
Background technology
Shot-blasting machine is by a kind for the treatment of technology of shot high speed falling impact on objects of material surface by impeller head.Compare other process for treating surface, it is faster, more effectively.When at present axle tooth class surface of the work being cleared up, in order to improve the cleaning efficiency of workpiece, general employing shot-blast cleaning machine carries out surface derusting cleaning to surface of the work, and the oxide skin on workpiece, rusty scale and dirt thereof are come off rapidly, and surface of the work just obtains certain smooth finish surface.This shot-blast cleaning machine, by frame, super shot blasting cleaning chamber, turntable, two impeller heads, divide ball case, motor is formed, shot used is cast steel alloy ball, impeller head is Q035 impeller head, impeller head is prior art, therefore seldom state, ball case is divided to be located at the top of frame, shot leaves in point ball case, and be assigned in two impeller heads by corresponding shot carrier pipe, two impeller head symmetries are fixedly installed on the top of super shot blasting cleaning chamber, the outlet of impeller head is located in the chamber of super shot blasting cleaning chamber, and to the indoor injection shot of impeller blasting, motor is located at the bottom of frame, its rotating shaft is connected and fixed with the turntable of impeller blasting chamber inner bottom part through after the diapire of super shot blasting cleaning chamber, workpiece is placed on a spinstand, turntable is uniformly distributed and is provided with through hole, motor drives turntable to rotate, thus drive workpiece to rotate, the upper surface of shot to workpiece allowing two impeller heads spray is cleared up, the shot fallen falls to the bottom of frame again from through hole, again by artificially collecting, put into a point ball case recycling, its weak point is: because workpiece can only clear up upper surface, so after having cleared up upper surface, need by the room door manually opening super shot blasting cleaning chamber, all workpiece are stirred one time, again carry out cleaning operation, meanwhile, the shot piled up bottom frame needs artificially collect and put into a point ball case, wastes time and energy, and inefficiency is also poor to the cleaning effect of axle tooth class surface of the work.
Summary of the invention
The purpose of this utility model is that providing a kind of can carry out batch cleaning by the surface of axle tooth class workpiece, level inputs and exports, without the need to turning workpieces, cleaning work single treatment completes, automaticity is higher, improves surface of the work cleaning efficiency, can optimize surface of the work technique shape fatigue behaviour, extend its service life, alleviate the three-dimensional shot-blast cleaning machine of orbit transports of environmental pollution.
In order to reach above object, the technical scheme that the utility model adopts is: the three-dimensional shot-blast cleaning machine of this orbit transports, comprise frame, impeller head, super shot blasting cleaning chamber and ball sand dedusting separator box, ball sand dedusting separator box and super shot blasting cleaning chamber are all fixed in frame, ball sand dedusting separator box is connected with impeller head by shot carrier pipe, it is characterized in that: described frame is provided with input guide rail, output guide rail, dust arrester and shot conveying device, input guide rail is horizontally fixed on the import department of super shot blasting cleaning chamber, output guide rail is horizontally fixed on the exit of super shot blasting cleaning chamber, input guide rail is uniformly distributed to be provided with by motor-driven input queued switches roller, output guide rail is uniformly distributed and is provided with by motor-driven output driven roller, the indoor rotation of impeller blasting is provided with and input queued switches roller, export the load of driven roller in same level and put roller, described impeller head is provided with two top impeller heads and two bottom impeller heads, two top impeller heads are symmetricly set on two diagonal angles at super shot blasting cleaning chamber top, two bottom impeller heads be symmetricly set on bottom super shot blasting cleaning chamber with on two other diagonal angle or not same plane of top impeller head, the bottom of described super shot blasting cleaning chamber is fixed with collection bucket, and the end opening of collection bucket is connected with the import of the longitudinal spiral conveyer of shot conveying device, and the outlet of the shot spiral dispensing device of shot conveying device is connected with the import of ball sand dedusting separator box, described dust arrester is provided with five dust removal straw, and wherein one is connected with ball sand dedusting separator box, other four four bights being fixedly installed on super shot blasting cleaning chamber top respectively.
Described shot conveying device, comprise longitudinal spiral conveyer, horizontal auger conveyor, bucket elevator and shot spiral dispensing device, bucket elevator is fixed on the top promoting barrel, promoting barrel is fixed in frame, the lower end promoting barrel is positioned at the below of collection bucket, and the upper end promoting barrel is positioned at the top of ball sand dedusting separator box; The charging aperture of longitudinal spiral conveyer is fixedly connected with the end opening of collection bucket, the discharging opening of longitudinal spiral conveyer is fixedly connected with the charging aperture of horizontal auger conveyor, the discharging opening of horizontal auger conveyor is fixedly connected with the lower end promoting barrel, the upper end promoting barrel is fixedly connected with the charging aperture of shot spiral dispensing device, and the discharging opening of shot spiral dispensing device is fixedly connected with the charging aperture of ball sand dedusting separator box; Described bucket elevator, be made up of reductor, up-down roller, transportation rubber belt and hopper, up-down roller, transportation rubber belt and hopper are arranged on and promote in barrel, upper and lower cylinder is separately fixed at the upper/lower terminal promoting barrel, transportation rubber belt is set on upper and lower cylinder, reductor is connected with upper cylinder and drives, and hopper is uniformly distributed and is fixed on transportation rubber belt.
Described dust arrester, comprise air-introduced machine, dust removal filter and dust removal straw, air-introduced machine is arranged on the outside of workshop, and air-introduced machine is connected with the outlet of dust removal filter by pipeline, dust removal filter is fixed in frame, and the suction inlet of dust removal filter is connected with dust removal straw.
The beneficial effects of the utility model are: compared with the shot-blast cleaning machine used at present, carry out impeller blasting work from the four direction of super shot blasting cleaning chamber simultaneously, batch cleaning is carried out to the surface of axle tooth class workpiece, level inputs and exports, without the need to turning workpieces, cleaning work single treatment completes, automaticity is higher, time saving and energy saving, reduce the labour intensity of staff, improve surface of the work cleaning efficiency, optimize surface of the work technique shape fatigue behaviour, extend its service life, alleviate environmental pollution.
Accompanying drawing explanation
Fig. 1 is structure partial cross-sectional schematic of the present utility model.
Fig. 2 is the schematic top plan view of shot conveying device of the present utility model.
Fig. 3 is the schematic top plan view of dust arrester of the present utility model.
Fig. 4 is the schematic side view of shot conveying device of the present utility model.
In figure: 1, frame; 2, super shot blasting cleaning chamber; 3, guide rail is inputted; 4, input queued switches roller; 5, output guide rail; 6, driven roller is exported; 7, dust removal filter; 8, air-introduced machine; 9, top impeller head; 10, dust removal straw; 11, barrel is promoted; 12, bucket elevator; 13, shot spiral dispensing device; 14, ball sand dedusting separator box; 15, longitudinal spiral conveyer; 16, horizontal auger conveyor; 17, bottom impeller head; 18, shot carrier pipe; 19, load puts roller; 20, collection bucket.
Detailed description of the invention
The utility model is made with reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4.The three-dimensional shot-blast cleaning machine of this orbit transports, comprise frame 1, impeller head, super shot blasting cleaning chamber 2 and ball sand dedusting separator box 14, ball sand dedusting separator box 14 and super shot blasting cleaning chamber 2 are all fixed in frame 1, ball sand dedusting separator box 14 is connected with impeller head by shot carrier pipe 18, so that the shot in ball sand dedusting separator box 14 is transported in impeller head, shot used is cast steel alloy ball, impeller head is Q035 impeller head, impeller head is prior art, therefore seldom state, it is characterized in that: described frame 1 is provided with input guide rail 3, output guide rail 5, dust arrester and shot conveying device, input guide rail 3 is horizontally fixed on the import department of super shot blasting cleaning chamber 2, output guide rail 5 is horizontally fixed on the exit of super shot blasting cleaning chamber 2, input guide rail 3 is uniformly distributed to be provided with by motor-driven input queued switches roller 4, output guide rail 5 is uniformly distributed and is provided with by motor-driven output driven roller 6, rotate in super shot blasting cleaning chamber 2 and be provided with and input queued switches roller 4, export the load of driven roller 6 in same level and put roller 19, during use, axle tooth class workpiece is placed in cage, hanging with the row in workshop is transported on input queued switches roller 4, open the motor on input queued switches roller 4, input queued switches roller 4 rotates, thus drive the horizontal forward movement of cage, until enter in super shot blasting cleaning chamber 2, and be parked in load and put on roller 19, the length of cage is greater than the length of super shot blasting cleaning chamber 2, after the shot cleaning finished piece(s) that impeller head sprays, the motor opened input queued switches roller 4 simultaneously and export on driven roller 6, input queued switches roller 4 driven forward cage, the front end of cage is made to move on feed drive roller 6, again through the driving of feed drive roller 6, cage is shifted out super shot blasting cleaning chamber 2 completely, finally hang with row the cage cleared up by workpiece to remove, cleaning work terminates, described impeller head is provided with two top impeller heads 9 and two bottom impeller heads 17, two top impeller heads 9 are symmetricly set on two diagonal angles at super shot blasting cleaning chamber 2 top, two bottom impeller heads 17 be symmetricly set on bottom super shot blasting cleaning chamber 2 with on two other diagonal angle or not same plane of top impeller head 9, make four impeller heads can carry out impeller blasting from four direction to workpiece like this, to accomplish, without dead angle cleaning, to ensure comprehensive degree of cleaning, the bottom of described super shot blasting cleaning chamber 2 is fixed with collection bucket 20, the end opening of collection bucket 20 is connected with the import of the longitudinal spiral conveyer 15 of shot conveying device, and the outlet of the shot spiral dispensing device 13 of shot conveying device is connected with the import of ball sand dedusting separator box 14, described dust arrester is provided with five dust removal straw 10, wherein one is connected with ball sand dedusting separator box 14, other four four bights being fixedly installed on super shot blasting cleaning chamber 2 top respectively, suck in dust removal straw 10 with the dust that will produce in ball sand dedusting separator box 14 and super shot blasting cleaning chamber 2.
Described shot conveying device, comprise longitudinal spiral conveyer 15, horizontal auger conveyor 16, bucket elevator 12 and shot spiral dispensing device 13, bucket elevator 12 is fixed on the top promoting barrel 11, promoting barrel 11 is fixed in frame 1, the lower end promoting barrel 11 is positioned at the below of collection bucket 20, the upper end promoting barrel 11 is positioned at the top of ball sand dedusting separator box 14, described longitudinal spiral conveyer 15, horizontal auger conveyor 16 and shot spiral dispensing device 13, all by barrel, screw rod and reductor are formed, its structure and working method are all prior art, the charging aperture of longitudinal spiral conveyer 15 is fixedly connected with the end opening of collection bucket 20, the discharging opening of longitudinal spiral conveyer 15 is fixedly connected with the charging aperture of horizontal auger conveyor 16, the discharging opening of horizontal auger conveyor 16 is fixedly connected with the lower end promoting barrel 11, the upper end promoting barrel 11 is fixedly connected with the charging aperture of shot spiral dispensing device 13, the discharging opening of shot spiral dispensing device 13 is fixedly connected with the charging aperture of ball sand dedusting separator box 14, described bucket elevator 12, be made up of reductor, up-down roller, transportation rubber belt and hopper, up-down roller, transportation rubber belt and hopper are arranged on and promote in barrel 11, upper and lower cylinder is separately fixed at the upper/lower terminal promoting barrel 11, transportation rubber belt is set on upper and lower cylinder, reductor is connected with upper cylinder and drives, and hopper is uniformly distributed and is fixed on transportation rubber belt, and this is prior art, the shot fallen in super shot blasting cleaning chamber 2 enters longitudinal spiral conveyer 15 through collection bucket 20, under the rotation forces of screw rod, move forward and enter in horizontal line auger conveyor 16 from discharging opening, same under the rotation forces of screw rod, move forward and enter from discharging opening in the hopper of the lower end promoting barrel 11, open the reductor of bucket elevator 12, shot will upwards be carried by the hopper on transportation rubber belt, after arriving top, shot is poured in the charging aperture of shot spiral dispensing device 13, again under the auger of screw rod, enter in ball sand dedusting separator box 14 from discharging opening, in the process that shot and one piece, dust fall, due to the suction of the dust removal straw 10 on ball sand dedusting separator box 14, the dust of lighter in weight is just inhaled in dust removal straw 10, fall behind under shot, four different impeller heads are flowed to from four shot carrier pipes 18.
Described dust arrester, comprise air-introduced machine 8, dust removal filter 7 and dust removal straw 10, air-introduced machine 8 is arranged on the outside of workshop, so that discharge the fine dusts of not tackled, air-introduced machine 8 is connected by the outlet of pipeline with dust removal filter 7, dust removal filter 7 is fixed in frame 1, and the suction inlet of dust removal filter 7 is connected with dust removal straw 10.Described dust removal filter 7 and air-introduced machine 8 are all prior art, therefore seldom state.

Claims (3)

1. the three-dimensional shot-blast cleaning machine of orbit transports, comprise frame (1), impeller head, super shot blasting cleaning chamber (2) and ball sand dedusting separator box (14), ball sand dedusting separator box (14) and super shot blasting cleaning chamber (2) are all fixed in frame (1), ball sand dedusting separator box (14) is connected with impeller head by shot carrier pipe (18), it is characterized in that: described frame (1) is provided with input guide rail (3), output guide rail (5), dust arrester and shot conveying device, input guide rail (3) is horizontally fixed on the import department of super shot blasting cleaning chamber (2), output guide rail (5) is horizontally fixed on the exit of super shot blasting cleaning chamber (2), input guide rail (3) is uniformly distributed to be provided with by motor-driven input queued switches roller (4), output guide rail (5) is uniformly distributed and is provided with by motor-driven output driven roller (6), rotate in super shot blasting cleaning chamber (2) and be provided with and input queued switches roller (4), export driven roller (6) load in same level and put roller (19), described impeller head is provided with two top impeller heads (9) and two bottom impeller heads (17), two top impeller heads (9) are symmetricly set on two diagonal angles at super shot blasting cleaning chamber (2) top, two bottom impeller heads (17) be symmetricly set on super shot blasting cleaning chamber (2) bottom with on two other diagonal angle or not same plane of top impeller head (9), the bottom of described super shot blasting cleaning chamber (2) is fixed with collection bucket (20), the end opening of collection bucket (20) is connected with the import of the longitudinal spiral conveyer (15) of shot conveying device, and the outlet of the shot spiral dispensing device (13) of shot conveying device is connected with the import of ball sand dedusting separator box (14), described dust arrester is provided with five dust removal straw (10), and wherein one is connected with ball sand dedusting separator box (14), other four four bights being fixedly installed on super shot blasting cleaning chamber (2) top respectively.
2. the three-dimensional shot-blast cleaning machine of orbit transports according to claim 1, it is characterized in that: described shot conveying device, comprise longitudinal spiral conveyer (15), horizontal auger conveyor (16), bucket elevator (12) and shot spiral dispensing device (13), bucket elevator (12) is fixed on the top promoting barrel (11), promoting barrel (11) is fixed in frame (1), the lower end promoting barrel (11) is positioned at the below of collection bucket (20), and the upper end promoting barrel (11) is positioned at the top of ball sand dedusting separator box (14); The charging aperture of longitudinal spiral conveyer (15) is fixedly connected with the end opening of collection bucket (20), the discharging opening of longitudinal spiral conveyer (15) is fixedly connected with the charging aperture of horizontal auger conveyor (16), the discharging opening of horizontal auger conveyor (16) is fixedly connected with the lower end promoting barrel (11), the upper end promoting barrel (11) is fixedly connected with the charging aperture of shot spiral dispensing device (13), and the discharging opening of shot spiral dispensing device (13) is fixedly connected with the charging aperture of ball sand dedusting separator box (14).
3. the three-dimensional shot-blast cleaning machine of orbit transports according to claim 1, it is characterized in that: described dust arrester, comprise air-introduced machine (8), dust removal filter (7) and dust removal straw (10), air-introduced machine (8) is arranged on the outside of workshop, air-introduced machine (8) is connected by the outlet of pipeline with dust removal filter (7), dust removal filter (7) is fixed in frame (1), and the suction inlet of dust removal filter (7) is connected with dust removal straw (10).
CN201520239886.5U 2015-04-21 2015-04-21 The three-dimensional shot-blast cleaning machine of orbit transports Active CN204584997U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105345672A (en) * 2015-11-09 2016-02-24 山东雷帕得汽车技术股份有限公司 Shot blasting equipment for surface treatment of automobile leaf spring
CN105881224A (en) * 2016-05-09 2016-08-24 青岛黄河铸造机械集团有限公司 Mesh-belt shot-blast cleaning machine
CN110315438A (en) * 2019-04-30 2019-10-11 浙江富钢金属制品有限公司 Coating workshop steel sand shot-blasting machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105345672A (en) * 2015-11-09 2016-02-24 山东雷帕得汽车技术股份有限公司 Shot blasting equipment for surface treatment of automobile leaf spring
CN105345672B (en) * 2015-11-09 2017-12-01 山东雷帕得汽车技术股份有限公司 A kind of automobile leaf spring is surface-treated shot-blast apparatus
CN105881224A (en) * 2016-05-09 2016-08-24 青岛黄河铸造机械集团有限公司 Mesh-belt shot-blast cleaning machine
CN110315438A (en) * 2019-04-30 2019-10-11 浙江富钢金属制品有限公司 Coating workshop steel sand shot-blasting machine
CN110315438B (en) * 2019-04-30 2021-03-16 浙江富钢金属制品有限公司 Steel sand shot blasting machine for coating workshop

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