CN204431024U - A kind of efficient ceramics glaze paint polishing machine - Google Patents

A kind of efficient ceramics glaze paint polishing machine Download PDF

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Publication number
CN204431024U
CN204431024U CN201420820956.1U CN201420820956U CN204431024U CN 204431024 U CN204431024 U CN 204431024U CN 201420820956 U CN201420820956 U CN 201420820956U CN 204431024 U CN204431024 U CN 204431024U
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crossbeam
ceramics
polishing machine
bearing
glaze paint
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CN201420820956.1U
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朱冰
丘兆才
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Keda Clean Energy Co Ltd
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Keda Clean Energy Co Ltd
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Abstract

The utility model discloses a kind of efficient ceramics glaze paint polishing machine, comprising: grinding head mechanism, beam mechanism, conveying mechanism and frame, grinding head mechanism arranges along conveying mechanism bearing of trend and is fixed on beam mechanism and moves reciprocatingly with beam mechanism; Grinding head mechanism comprises the bistrique be installed on crossbeam, the grinding head motor rotated for driving bistrique and the cylinder for being elevated bistrique; Beam mechanism comprises the bearing be located in frame, the reductor be located at the crossbeam on bearing and be located on crossbeam, and reductor drives crossbeam to move reciprocatingly along the width of bearing.Adopt the utility model, utilize minor diameter bistrique, can effectively reduce processing breakage rate, improve the surface quality of small dimension ceramics; Adopt twin shaft gear reduction unit, the swinging structure of crossbeam can be optimized, improve reliability; Width adjusting mechanism is set, under the stable prerequisite of brick is walked in the adobe of guarantee inner wall ceramic chip, can completes to switch preparing fast to the adobe of processing different size specification.

Description

A kind of efficient ceramics glaze paint polishing machine
Technical field
The utility model relates to pottery and stone product processing technique field, particularly relates to a kind of efficient ceramics glaze paint polishing machine.
Background technology
Glaze paint polishing machine is the visual plant that pottery throws in glaze line, and the grinding head for polishing of being joined by it carries out rubbing down to adobe surface glaze layer.Be different from common polishing machine, glazed tile polishing is mainly reflected in profiling and soft throwing two aspects, particularly, does not destroy ceramic tile original macrobending surface when profiling is exactly polishing, make adobe surface polishing effect uniformity everywhere, can not have to leak and throw or grinning effect; Soft throwing is exactly that grinding tool has certain flexibility, can absorb the vibration certainly led in grinding process, makes grinding tool can adapt to the convex-concave surface of ceramic tile, is unlikely and in polishing process, makes abrasive material come off because of shock or collapse glaze phenomenon.
Along with growth in the living standard, the esthetic sentiment of people is also constantly changing, and in construction and decoration field, inner wall ceramic chip throws glazed brick with its excellent stain energy and beautiful colorful artistic effect, progressively becomes market popularity trend in recent years.
Because inner wall ceramic chip adobe size is less, minimum dimension is 250mm × 250mm, adds man-hour with common glaze paint polishing machine, because common bistrique grinding diameter is larger, beyond minimum process scope (400mm), easily produce and collapse corner and disrepair phenomenon, polishing accepted product percentage only has about 85%; Secondly, inner wall ceramic chip brick is ceramic base substrate, and intensity is lower, and rupture strength is generally 20Mpa ~ 30MPa, and common porcelain throwing glazed brick rupture strength is greater than 36MPa, add man-hour with common glaze paint polishing machine, grinding head for polishing is heavier, volume is large, and vibration is large, and adobe easily produces breakage; Meanwhile, inner wall ceramic chip brick glaze layer thickness is less, and the thinnest only have 0.2mm, common throwing glazed brick glazed thickness is greater than 0.3mm usually, adds man-hour with common glaze paint polishing machine, because bistrique grinding diameter is large, profiling is not enough, easily produces and leaks defects such as throwing, show-through, luminosity is uneven; In addition, current common glaze paint polishing machine is compatible polished bricks and glazed tile processing simultaneously, and its grinding head for polishing motor must configure by peak power, when processing inner wall ceramic chip, grinding head motor power can be caused to have more than needed, cause unnecessary energy resource consumption, client's acceptance is not high.Therefore, common glaze paint polishing machine is difficult to carry out efficient grinding to inner wall ceramic chip glazed tile.
Summary of the invention
Technical problem to be solved in the utility model is, provides a kind of structure simple efficient ceramics glaze paint polishing machine, adopts minor diameter bistrique, can effectively reduce processing breakage rate, improve the surface quality of small dimension ceramics.
Technical problem to be solved in the utility model is also, provides a kind of efficient ceramics glaze paint polishing machine, adopts twin shaft gear reduction unit, can optimize the swinging structure of crossbeam, improve reliability.
Technical problem to be solved in the utility model is also, provides a kind of efficient ceramics glaze paint polishing machine, arranges Width adjusting mechanism, under the stable prerequisite of brick is walked in the adobe of guarantee inner wall ceramic chip, can complete to switch preparing the adobe of processing different size specification fast.
In order to solve the problems of the technologies described above, the utility model provides a kind of efficient ceramics glaze paint polishing machine, comprise: for carrying out the grinding head mechanism of grinding-polishing to ceramics, for the beam mechanism driving described grinding head mechanism to move reciprocatingly, for carrying the conveying mechanism of ceramics and the frame for supporting described beam mechanism and conveying mechanism, described grinding head mechanism arranges along described conveying mechanism bearing of trend and is fixed on described beam mechanism and moves reciprocatingly with described beam mechanism; Described grinding head mechanism comprises the bistrique be installed on described crossbeam, the grinding head motor rotated for driving described bistrique and the cylinder for being elevated described bistrique; Described beam mechanism comprises the bearing be located in described frame, the reductor be located at the crossbeam on described bearing and be located on described crossbeam, and described reductor drives described crossbeam to move reciprocatingly along the width of described bearing.
As the improvement of such scheme, the grinding diameter of described bistrique is 400 ~ 460mm.
As the improvement of such scheme, the power of described grinding head motor is 3kW ~ 11kW.
As the improvement of such scheme, described reductor is twin shaft gear reduction unit, described crossbeam is provided with crossbeam swing axle, the power transmission shaft at described twin shaft gear reduction unit two ends is connected with described crossbeam swing axle by shaft coupling, described crossbeam swing axle is provided with gear, described bearing is provided with the gear bar with described gears meshing, and described twin shaft gear reduction unit drives described crossbeam swing axle, gear and gear bar to move, and described crossbeam is moved reciprocatingly along the width of described bearing.
As the improvement of such scheme, the power of described twin shaft gear reduction unit is 1kW ~ 5kW.
As the improvement of such scheme, described conveying mechanism comprises the belt be located in described frame, the drive roll being located at described frame two ends and follower rollers, and described belt moves around described drive roll and follower rollers to carry ceramics.
As the improvement of such scheme, described efficient ceramics glaze paint polishing machine also comprises the Width adjusting mechanism of the movement locus for controlling the ceramics on described conveying mechanism; Described Width adjusting mechanism comprises the wide support of tune being installed on described frame both sides, is located at the front guide plate on the wide support of described tune and rear deflector; Described front guide plate and rear deflector be arranged in parallel along described conveying mechanism bearing of trend and are placed in the upper surface of described conveying mechanism, guide ceramics to move along a straight line in the middle of the workbench of frame.
As the improvement of such scheme, the wide support of described tune also comprises the adjusting rod for supporting described front guide plate and rear deflector, and described adjusting rod is located in described frame, and one end is connected with described front guide plate, and the other end is connected with described rear deflector.
As the improvement of such scheme, described Width adjusting mechanism also comprises governor motion, and described governor motion comprises adjusting handle, adjusting screw(rod) and regulating block; Described regulating block is socketed on described adjusting screw(rod) two ends and is threaded with described adjusting screw(rod), the regulating block of described adjusting screw(rod) one end is connected with described front guide plate, the regulating block of the other end is connected with described rear deflector, and described adjusting handle is connected with described adjusting screw(rod) and drives described adjusting screw(rod) to rotate with the distance regulated between described front guide plate and rear deflector.
As the improvement of such scheme, described support is provided with scale, described regulating block is connected with described front guide plate and rear deflector respectively by angle bar, and described angle bar is provided with the pointer that matches with described scale to indicate the distance between described front guide plate and rear deflector.
Enforcement the beneficial effects of the utility model are:
Efficient ceramics glaze paint polishing machine adopts and aims at the minor diameter throwing glaze bistrique that glaze exploitation thrown by ceramics, special working width is at the small dimension inner wall ceramic chip of 250 ~ 500mm, bistrique profiling ability is strong, lightweight, vibrate little during work, can effectively reduce processing breakage rate, improve curved surface polishing adaptive capacity, improve polishing efficiency and polishing uniformity, significantly improve small dimension inner wall ceramic chip adobe surface quality, economize energy.
Meanwhile, adopt twin shaft gear reduction unit, optimize the swinging structure of crossbeam, bistrique is moved reciprocatingly with the width of crossbeam along described bearing, the grinding scope of bistrique covers whole ceramics adobe surface, improves reliability and the stability of grinding.
In addition, Width adjusting mechanism is set, controls the distance between front guide plate and rear deflector by the direction of rotation of adjusting handle, under the stable prerequisite of brick is walked in the adobe of guarantee inner wall ceramic chip, can complete fast to switch to the adobe of processing different size specification and prepare, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of efficient ceramics glaze paint polishing machine of the utility model;
Fig. 2 is the structural representation of a kind of efficient ceramics glaze paint polishing machine middle cross beam mechanism of the utility model;
Fig. 3 is another structural representation of a kind of efficient ceramics glaze paint polishing machine middle cross beam mechanism of the utility model;
Fig. 4 is the top view of Width adjusting mechanism in Fig. 1;
Fig. 5 is the left view of Width adjusting mechanism in Fig. 1.
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage clearly, below in conjunction with accompanying drawing, the utility model is described in further detail.
Composition graphs 1 ~ Fig. 3, the utility model proposes a kind of embodiment of efficient ceramics glaze paint polishing machine, comprise: for carrying out the grinding head mechanism of grinding-polishing to ceramics, for the beam mechanism driving described grinding head mechanism to move reciprocatingly, for carrying the conveying mechanism of ceramics and the frame 4 for supporting described beam mechanism and conveying mechanism, described grinding head mechanism arranges along described conveying mechanism bearing of trend and is fixed on described beam mechanism and moves reciprocatingly with described beam mechanism.
Wherein, described conveying mechanism comprises the belt 31 be located in described frame 4, the drive roll 32 being located at described frame 4 two ends and follower rollers 33, and described belt 31 moves to carry ceramics around described drive roll 32 and follower rollers 33; Described grinding head mechanism comprises the bistrique 11 be installed on described crossbeam 22, the grinding head motor rotated for driving described bistrique 11 and the cylinder for being elevated described bistrique, the grinding diameter of described bistrique 11 is 400 ~ 460mm, and the power of described grinding head motor is 3kW ~ 11kW; Described beam mechanism comprises the bearing 21 be located in described frame 4, the reductor 23 be located at the crossbeam 22 on described bearing 21 and be located on described crossbeam 22, described crossbeam 22 is bearing on described bearing 21 by linear roller, and described reductor 23 drives described crossbeam 22 to move reciprocatingly along the width of described bearing 21.Particularly, described reductor 23 is twin shaft gear reduction unit, described crossbeam 22 is provided with crossbeam swing axle 24, the power transmission shaft at described twin shaft gear reduction unit two ends is connected with described crossbeam swing axle 24 by shaft coupling 25, ensure that crossbeam 22 two ends are synchronized with the movement, described crossbeam swing axle 24 is provided with gear 26, described bearing 21 is provided with and described gear 26 meshed gears bar 27, described twin shaft gear reduction unit drives described crossbeam swing axle 24, gear 26 and gear bar 27 move, described crossbeam 22 is moved reciprocatingly along the width of described bearing 21, therefore, adopt twin shaft gear reduction unit, the swinging structure of crossbeam 22 can be optimized, improve reliability, facilitate follow-up maintenance, correspondingly, the power of described twin shaft gear reduction unit is 1kW ~ 5kW.
During work, ceramics adobe enters in efficient ceramics glaze paint polishing machine under the conveying of belt 31, cylinder action in grinding head mechanism, the bistrique 11 of rotation is slowly declined, grinding-polishing is carried out on bistrique 11 pairs of ceramics adobe surfaces, simultaneously, bistrique 11 moves reciprocatingly with the width of crossbeam 22 along described bearing 21, the grinding scope of bistrique 11 is made to cover whole ceramics adobe surface, enter brick continuously and can realize continuous grinding polishing, through rough polishing, middle throwing, ceramics adobe surface after the smart throwing stage, is made to obtain uniform polishing effect, for subsequent handling is laid a good foundation.
Further, the grinding diameter of described bistrique 11 is 430mm, and the power of described grinding head motor is 5.5kW or 7.5kW, and the power of described twin shaft gear reduction unit is 2.1kW or 3kW.Adopt and aim at the minor diameter throwing glaze bistrique that glaze exploitation thrown by ceramics, special working width is at the small dimension inner wall ceramic chip of 250 ~ 500mm, make bistrique profiling ability strong, lightweight, vibrate little during work, effective minimizing processing breakage rate, improve curved surface polishing adaptive capacity, improve polishing efficiency and polishing uniformity, solve to leak and throw and the glaze paint polishing defect such as show-through, significantly improve small dimension inner wall ceramic chip adobe surface quality, simultaneously economize energy.
As shown in Figures 4 and 5, efficient ceramics glaze paint polishing machine also comprises the Width adjusting mechanism of the movement locus for controlling the ceramics on described conveying mechanism.Described Width adjusting mechanism comprises the wide support 51 of tune being installed on described frame 4 both sides, is located at the front guide plate 52 on the wide support of described tune 51 and rear deflector 53; Described front guide plate 52 and rear deflector 53 be arranged in parallel along described conveying mechanism bearing of trend and are placed in the upper surface of described conveying mechanism, during work, front guide plate 52 and rear deflector 53 are clipped in ceramics both sides, guide ceramics to move along a straight line in the middle of the workbench of frame 4, prevent ceramics position from wandering off.Wherein, the wide support of described tune 51 also comprises the adjusting rod 54 for supporting described front guide plate 52 and rear deflector 53, described adjusting rod 54 is located in described frame 4, one end is connected with described front guide plate 52, the other end is connected with described rear deflector 53, front guide plate 52 and rear deflector 53 can be prevented to be out of shape by adjusting rod 54, correspondingly, every two bistriques 11 may correspond to an adjusting rod 54.Described Width adjusting mechanism also comprises governor motion, and described governor motion comprises adjusting handle 55, adjusting screw(rod) 56 and regulating block 57; Described regulating block 57 is socketed on described adjusting screw(rod) 56 two ends and is threaded with described adjusting screw(rod) 56, the regulating block 57 of described adjusting screw(rod) 56 one end is connected with described front guide plate 52, the regulating block 57 of the other end is connected with described rear deflector 53, and described adjusting handle 55 is connected with described adjusting screw(rod) 56 and drives described adjusting screw(rod) 56 to rotate to regulate the distance between described front guide plate 52 and rear deflector 53.Described support 4 is provided with scale 58, described regulating block 57 is connected with described front guide plate 52 and rear deflector 53 respectively by angle bar, and described angle bar is provided with the pointer 59 that matches with described scale 58 to indicate the distance between described front guide plate 52 and rear deflector 53.
It should be noted that, adjusting screw(rod) 56 two ends are processed with the transmission external screw thread of different rotation direction, and regulating block 57 is processed with the transmission internal thread of different rotation direction, regulating block 57 is enclosed within adjusting screw(rod) 56 two ends respectively and is worked in coordination by screw thread.Because adjusting screw(rod) 56 two ends thread rotary orientation is different, regulating block 57 is under the effect of adjusting screw(rod) 56, and before driving, guide plate 52 and rear deflector 53 move round about.Therefore, the direction of rotation by adjusting handle 55 controls the distance between front guide plate 52 and rear deflector 53, and under the stable prerequisite of brick is walked in the adobe of guarantee ceramics, what adapt to the ceramics adobe of different size specification fast walks brick requirement, enhances productivity.
Specific works process of the present utility model is: rotate adjusting handle 55, pointer 59 is made to point to working width required on scale 58, stop operating adjusting handle 55, tighten fastening bolt on adjusting rod 54, the entrance of ceramics adobe the past guide plate 52 and rear deflector 53 under the conveying of belt is made to enter in efficient ceramics glaze paint polishing machine, cylinder action in grinding head mechanism, the bistrique 11 of rotation is slowly declined, grinding-polishing is carried out on bistrique 11 pairs of ceramics adobe surfaces, simultaneously, bistrique 11 moves reciprocatingly with the width of crossbeam 22 along described bearing 21, the grinding scope of bistrique 11 is made to cover whole ceramics adobe surface, enter brick continuously and can realize continuous grinding polishing, through rough polishing, middle throwing, ceramics adobe surface is made to obtain uniform polishing effect after the essence throwing stage.
As from the foregoing, the utility model efficient ceramics glaze paint polishing machine adopts and aims at the minor diameter throwing glaze bistrique 11 that glaze exploitation thrown by ceramics, bistrique 11 profiling ability is strong, lightweight, vibrate little during work, can effectively reduce processing breakage rate, improve curved surface polishing adaptive capacity, improve polishing efficiency and polishing uniformity, significantly improve small dimension inner wall ceramic chip adobe surface quality, economize energy.Meanwhile, adopt twin shaft gear reduction unit, the swinging structure of crossbeam 22 can be optimized, improve reliability, facilitate follow-up maintenance.In addition, adopt Width adjusting mechanism, under the stable prerequisite of brick is walked in the adobe of guarantee inner wall ceramic chip, can complete to switch preparing the adobe of processing different size specification fast, improve production efficiency.
The above is preferred embodiment of the present utility model; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications are also considered as protection domain of the present utility model.

Claims (10)

1. an efficient ceramics glaze paint polishing machine, it is characterized in that, comprise: for carrying out the grinding head mechanism of grinding-polishing to ceramics, for the beam mechanism driving described grinding head mechanism to move reciprocatingly, for carrying the conveying mechanism of ceramics and the frame for supporting described beam mechanism and conveying mechanism, described grinding head mechanism arranges along described conveying mechanism bearing of trend and is fixed on described beam mechanism and moves reciprocatingly with described beam mechanism;
Described grinding head mechanism comprises the bistrique be installed on described crossbeam, the grinding head motor rotated for driving described bistrique and the cylinder for being elevated described bistrique;
Described beam mechanism comprises the bearing be located in described frame, the reductor be located at the crossbeam on described bearing and be located on described crossbeam, and described reductor drives described crossbeam to move reciprocatingly along the width of described bearing.
2. efficient ceramics glaze paint polishing machine as claimed in claim 1, it is characterized in that, the grinding diameter of described bistrique is 400 ~ 460mm.
3. efficient ceramics glaze paint polishing machine as claimed in claim 1, it is characterized in that, the power of described grinding head motor is 3kW ~ 11kW.
4. efficient ceramics glaze paint polishing machine as claimed in claim 1, it is characterized in that, described reductor is twin shaft gear reduction unit, described crossbeam is provided with crossbeam swing axle, the power transmission shaft at described twin shaft gear reduction unit two ends is connected with described crossbeam swing axle by shaft coupling, described crossbeam swing axle is provided with gear, described bearing is provided with the gear bar with described gears meshing, described twin shaft gear reduction unit drives described crossbeam swing axle, gear and gear bar to move, and described crossbeam is moved reciprocatingly along the width of described bearing.
5. efficient ceramics glaze paint polishing machine as claimed in claim 4, it is characterized in that, the power of described twin shaft gear reduction unit is 1kW ~ 5kW.
6. efficient ceramics glaze paint polishing machine as claimed in claim 1, it is characterized in that, described conveying mechanism comprises the belt be located in described frame, the drive roll being located at described frame two ends and follower rollers, and described belt moves around described drive roll and follower rollers to carry ceramics.
7. efficient ceramics glaze paint polishing machine as claimed in claim 1, is characterized in that, also comprising the Width adjusting mechanism of the movement locus for controlling the ceramics on described conveying mechanism;
Described Width adjusting mechanism comprises the wide support of tune being installed on described frame both sides, is located at the front guide plate on the wide support of described tune and rear deflector;
Described front guide plate and rear deflector be arranged in parallel along described conveying mechanism bearing of trend and are placed in the upper surface of described conveying mechanism, guide ceramics to move along a straight line in the middle of the workbench of frame.
8. efficient ceramics glaze paint polishing machine as claimed in claim 7, it is characterized in that, the wide support of described tune also comprises the adjusting rod for supporting described front guide plate and rear deflector, described adjusting rod is located in described frame, one end is connected with described front guide plate, and the other end is connected with described rear deflector.
9. efficient ceramics glaze paint polishing machine as claimed in claim 7, it is characterized in that, described Width adjusting mechanism also comprises governor motion, and described governor motion comprises adjusting handle, adjusting screw(rod) and regulating block;
Described regulating block is socketed on described adjusting screw(rod) two ends and is threaded with described adjusting screw(rod), the regulating block of described adjusting screw(rod) one end is connected with described front guide plate, the regulating block of the other end is connected with described rear deflector, and described adjusting handle is connected with described adjusting screw(rod) and drives described adjusting screw(rod) to rotate with the distance regulated between described front guide plate and rear deflector.
10. efficient ceramics glaze paint polishing machine as claimed in claim 9, it is characterized in that, described support is provided with scale, described regulating block is connected with described front guide plate and rear deflector respectively by angle bar, and described angle bar is provided with the pointer that matches with described scale to indicate the distance between described front guide plate and rear deflector.
CN201420820956.1U 2014-12-23 2014-12-23 A kind of efficient ceramics glaze paint polishing machine Active CN204431024U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105598760A (en) * 2016-03-08 2016-05-25 佛山慧谷机械有限公司 Two-dimensional swing polishing machine
CN105598807A (en) * 2015-12-31 2016-05-25 肖世文 High-precision ceramic tile dry polishing machine
CN111376167A (en) * 2020-05-06 2020-07-07 杭州励博家居有限公司 Machining and grinding device for machining household furniture rapidly on large scale

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105598807A (en) * 2015-12-31 2016-05-25 肖世文 High-precision ceramic tile dry polishing machine
CN105598760A (en) * 2016-03-08 2016-05-25 佛山慧谷机械有限公司 Two-dimensional swing polishing machine
CN105598760B (en) * 2016-03-08 2017-11-17 佛山慧谷科技股份有限公司 Two-dimensional wiggle polishing machine
CN111376167A (en) * 2020-05-06 2020-07-07 杭州励博家居有限公司 Machining and grinding device for machining household furniture rapidly on large scale

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