Invention content
The present invention provides a kind of DC power supply wire bonding and picks to solve the above-mentioned problems, and the bonding machine includes:Conveyer
Structure helps welding mechanism, tin-spraying machine structure, mechanism for testing and delivering mechanism, described to help welding mechanism, the tin-spraying machine structure, the test machine
Structure and the delivering mechanism are arranged in order around the transmission mechanism, and the transmission mechanism includes:Power plant, chassis, top plate
And line shaft, the lower end of the power plant and the line shaft, which is formed, to be rotatablely connected, the line shaft run through and with the bottom
Disk and the top plate form fixation, have multiple plug wire jigs on the chassis, multiple plug wire jigs are circumferentially evenly distributed.
Preferably, it is described that welding mechanism is helped to include:Weldering motor is helped, weldering screw rod is helped, helps weldering horizontal slider, lifting cylinder, helps weldering
Vertical support arm and scaling powder nozzle, the shaft for helping weldering motor helps weldering screw rod to form coaxial connection with described, described to help weldering
Horizontal slider helps weldering screw rod formation to be threadedly coupled with described, and the lifting cylinder is located at described help and welds on horizontal slider, described to help
The piston rod for welding vertical support arm and the lifting cylinder forms fixation, and the scaling powder nozzle is located at described help and welds vertical support
On arm, the scaling powder nozzle is located at the lower section on the chassis.
Preferably, tin-spraying machine structure includes:Tin stove and apparatus for adjusting position, the tin stove are located at the apparatus for adjusting position
On, the tin stove has spray tinware, and the spray tinware is located at the lower section on the chassis.
Preferably, the mechanism for testing includes:Test bracket, upper air cylinder and probe card, the upper air cylinder are located at institute
It states on test bracket, the piston rod of the probe card and the upper air cylinder forms fixation, and the upper end of the probe card, which has, to be visited
Needle.
Preferably, the mechanism for testing further includes:Lower air cylinder and lower lock block, the lower air cylinder are located at the test branch
On frame, the piston rod of the lower lock block and the lower air cylinder forms fixation, and the lower end of the lower lock block has thimble.
Preferably, the delivering mechanism includes:Translation motor, translation plates, feeding cylinder, feeding stent, is sent out conveyer belt
Motor sends out pivoted arm and tension disk, and the translation motor is formed with the conveyer belt and is rotatablely connected, and the translation plates are located at described
On conveyer belt, piston rod and the translation plates of the feeding cylinder form fixation, and the feeding stent is fixed on the feeding
On cylinder, the submitting motor is fixed on the feeding stent, and the shaft for sending out motor is formed with the submitting pivoted arm
Coaxial connection, the tension disk, which is fixed on, to be sent out on the pivoted arm.
Preferably, the bonding machine further includes:Cabinet, cabinet of the cabinet for front end open type, the transmission mechanism,
It is described that welding mechanism, the tin-spraying machine structure, the mechanism for testing and the delivering mechanism is helped to be all located in the cabinet.
Preferably, the cabinet has safety door, and the safety door is side-push safety door, positioned at the one of the cabinet
Side.
Preferably, the cabinet also has discharging platform, and the discharging platform is located at the opposite side of the cabinet and close
The position of the delivering mechanism.
The beneficial effects of the present invention are:The bonding machine of above structure not only has the function of to power cord automatic tin soldering,
Also have and automatically deliver, discharge and test function, while multiple power cords are handled, it is high in machining efficiency, and can have
Effect avoids the occurrence of the situation of missing solder and solder skip.
Specific embodiment
It is emphasized that the term " first ", " second ", " third " in the present invention are only used for description purpose, and cannot
It is interpreted as indicating or implies relative importance or imply the quantity of the technical characteristic indicated by indicating.Define as a result, " the
One ", " second ", " third " feature can express or implicitly include at least one this feature.In description of the invention,
" multiple " are meant that at least two, such as two, three etc., unless otherwise specifically defined.In the embodiment of the present invention
The directional instruction (such as up, down, left, right, before and after ...) of institute is only used for explaining in a certain particular pose (as shown in drawings)
Under relative position relation, motion conditions between each component etc., if the particular pose changes, directionality instruction
Also it correspondingly changes correspondingly.In addition, term " comprising " and " having " and their any deformations, it is intended that cover non-exclusive
Comprising.Such as it contains process, method, system, product or the equipment of series of steps or unit and is not limited to what is listed
Step or unit, but optionally further include the step of not listing or unit or optionally further include for these processes, side
The intrinsic other steps of method, product or equipment or unit.
The present invention is further elaborated below in conjunction with the accompanying drawings:
With reference to shown in Fig. 1 and Fig. 2, bonding machine includes:Cabinet 1, transmission mechanism 2 help welding mechanism 3, tin-spraying machine structure 4, mechanism for testing 5
With delivering mechanism 6.Transmission mechanism 2 helps welding mechanism 3, tin-spraying machine structure 4, mechanism for testing 5 and delivering mechanism 6 to be all located in cabinet 1,
Welding mechanism 3, tin-spraying machine structure 4, mechanism for testing 5 and delivering mechanism 6 is helped to be arranged in order around transmission mechanism 2.Above-mentioned bonding machine is not only
Have the function of to power cord automatic tin soldering also have and automatically deliver, discharge and test function, at the same to multiple power cords into
Row processing, it is high in machining efficiency, and can effectively avoid the occurrence of the situation of missing solder and solder skip.
Cabinet 1 is the cabinet of front end open type, and cabinet 1 has:Display console 11, discharging platform 12, safety door 13, electricity
Control case 14, multiple universal wheels 15 and multiple telescopic legs 16.Electric cabinet 14 is located at the inside of cabinet 1, and transmission mechanism 2 helps welding mechanism
3rd, tin-spraying machine structure 4, mechanism for testing 5, delivering mechanism 6 and console 11 are electrically connected respectively with the formation of electric cabinet 14, pass through console
The electric power output of 11 controllable electric cabinets 14, so as to controlling transmission mechanism 2, helps welding mechanism 3, tin-spraying machine structure 4,5 and of mechanism for testing
The operation of delivering mechanism 6.Safety door 13 is side-push safety door, positioned at the side of cabinet 1.When bonding machine works, safety door
State can be remained off, protects the safety of staff;When bonding machine is overhauled or is repaired, can open safety door into
Row aforesaid operations.Discharging platform 12 is located at 1 opposite side of cabinet and close to the position of delivering mechanism 6, is sent for receiving delivering mechanism 6
The product machined gone out.Further, since the front of cabinet 1 needs the space that reserved staff stands, therefore will safety
Door 13 and discharging platform 12, which are respectively provided at 1 left and right sides of cabinet, can save space in the front-back direction, facilitate the reserved of space.It is multiple
Universal wheel 15 and multiple telescopic legs 16 are all located at the lower end of cabinet 1, for bonding machine Move Mode and fixed mode it
Between switch.
With reference to shown in Fig. 3 and Fig. 4, transmission mechanism 2 includes:Power plant 21, chassis 22, top plate 23, line shaft 24 and branch
Brace 25.The lower end of power plant 21 and line shaft 24, which is formed, to be rotatablely connected, line shaft 24 run through and with chassis 22 and top plate 23
It is formed and fixed, the upper end of line shaft 24 is inserted into support arm 25, and support arm 25 is formed with cabinet 1 and fixed.Pass through power plant 21
Line shaft 24 can be promoted to rotate, and chassis 22 and top plate 23 is driven to rotate.Treat that the power cord of scolding tin is placed on 22 He of chassis
In top plate 23, it is transmitted by rotation.
Power plant 21 includes:Rotation motor 211, gear-box 212 and actuate axis 213.Rotation motor 211 passes through two skins
Belt wheel 71 and a belt 72 and a worm screw 73 form and are rotatablely connected, and worm screw 73 forms with gear-box 212 and connects, gear-box
212 form rotation connection with actuating axis 213, actuate axis 213 and form coaxial connection with line shaft 24.Specifically, a belt pulley
71 form coaxial connection with the shaft of rotation motor 211, which is formed by belt 72 and another belt pulley 71 and turned
Dynamic connection, another belt pulley 71 form coaxial connection with worm screw 73, and worm screw 73 engages with the gear inside gear-box 212, tooth
Gear inside roller box 212 forms rotation connection with actuating axis 213.
There are multiple plug wire cylinders 221, multiple plug wire heads 222 and multiple plug wire jigs 223, multiple plug wire gas on chassis 22
Cylinder 221, multiple plug wire heads 222 and multiple plug wire jigs 223 are circumferentially evenly distributed around line shaft 24 respectively, plug wire head position
222 in the top of plug wire jig 223..Plug wire head 222 and the piston rod of plug wire cylinder 221 form fixation, plug wire cylinder 221
Piston rod is radially extended from chassis 22, and 222 Automatic-clamping of plug wire head and the operation unclamped can be realized by plug wire cylinder 221.
Plug wire head 222 and plug wire jig 223 vertically face.There are lead channels 231, lead channels 231 are along top in top plate 23
Disk 23 radially extends.Power cord can be placed in lead channels 231, and the scolding tin end of power cord is inserted into plug wire jig 223, and lead to
Crossing plug wire cylinder 221 controls plug wire head 222 to clamp scolding tin end.
Specifically, as shown in figure 5, plug wire head 222 includes:2221, two plug wire blocks 2222 of movable block, lead 2223,
Open folder spring 2224, holddown spring 2225 and briquetting 2226.Movable block 2221 forms solid with the piston rod with plug wire cylinder 221
Calmly, activation ramp 222a, two activation ramp 222a to be oppositely arranged there are two the tools of movable block 2221;Plug wire block 2222 has driven
The driven inclined-plane 222b of inclined-plane 222b and clamp slot 222c, two activation ramp 222a respectively with two plug wire blocks 2222 is abutted,
Two clamp slot 222c faces in the horizontal direction;The both ends for opening folder spring 2224 abut respectively with two plug wire blocks 2222.When slotting
When the control movable block 2221 of line cylinder 221 is displaced outwardly, relatively moved between activation ramp 222a and driven inclined-plane 222b,
Two plug wire blocks 2222 can be made close to each other, two clamp slot 222c clamp power cord.When plug wire cylinder 221 controls movable block
2221 when moving inward, and opening folder spring 2224 is separated from each other two plug wire blocks 2222, so as to unclamp power cord.
During scolding tin, if situations such as scolding tin end of power cord is swung, the uneven of tin cream will be caused, it may
The situation of short circuit or open circuit can be caused to occur.By the limiting of plug wire head 222, the scolding tin end that can effectively prevent power cord is swung,
The spraying for making tin cream is uniform.
The both ends of holddown spring 2225 abut respectively with briquetting 2226 and one of plug wire block 2222, briquetting 2226 and folder
Wire casing 222c faces in the horizontal direction.By the effect of holddown spring 2225, briquetting 2226 will be biased towards power cord, preferably
Realize the fixed effect at power cord scolding tin end.
Specifically, transmission mechanism 2 includes:Optical sensor 20, optical sensor 20 are located at the lower section on chassis 22, and chassis 22 also has
There is positioning through hole 224.When positioning through hole 224 is turned to 20 vertically face of optical sensor, represent that power cord has arrived
Up to correct Working position, bonding machine can carry out the operations such as scolding tin to power cord.When optical sensor 20 not with positioning through hole 224 just
Pair when, bonding machine stops carrying out the operations such as scolding tin to power cord.Above-mentioned setting can prevent bonding machine from the feelings of accidentally weldering or wrong weldering occur
Condition.
As shown in fig. 6, welding mechanism 3 is helped to include:Weldering motor 31 is helped, weldering screw rod 32 is helped, helps weldering horizontal slider 33, lifting cylinder
34th, the vertical support arm 35 of weldering and scaling powder nozzle 36 are helped.The shaft of weldering motor 31 is helped to be helped with weldering screw rod 32 is helped to form coaxial connection
Weldering horizontal slider 33 is with helping the weldering formation of screw rod 32 to be threadedly coupled.Lifting cylinder 34, which is located at, to be helped on weldering horizontal slider 33, lifting cylinder
34 piston rod vertically extends, and the piston rod for welding vertical support arm 35 and lifting cylinder 34 is helped to form fixation, scaling powder
Nozzle 36, which is located at, to be helped on the vertical support arm 35 of weldering, and scaling powder nozzle 36 is located at the lower section on chassis 22.By helping weldering motor 31 that can promote
Make weldering screw rod 32 is helped to rotate and drive the 33 occurred level movement of weldering horizontal slider, so as to control scaling powder nozzle 36 in the horizontal direction
It is mobile.It by lifting cylinder 34 can promote that the vertical support arm 35 of weldering is helped to lift and drive solder flux nozzle 36.Transmission mechanism 2 is by power supply
Line, which turns to, to be helped at welding mechanism 3, after solder flux nozzle 36 is aligned with the scolding tin end of power cord, by scaling powder spraying power cord weldering
On tin end.Wherein, scaling powder can be inorganic series of fluxes or organic series scaling powder or resin series scaling powder etc..
As shown in fig. 7, tin-spraying machine structure 4 includes:Tin stove 41, blender 42, exhaust duct 43, locator 44 and position adjust dress
It puts.Tin stove 41 is located on apparatus for adjusting position, and the position of tin stove is adjusted by apparatus for adjusting position.Tin stove 41 has spray tinware
410, spray tinware 410 is located at the lower section on chassis 22, and blender 42 is located in tin stove 41, and exhaust duct 43 is located at the top of tin stove 41,
There is aspirator, locator 44 is located at the top on chassis 22 in exhaust duct 43.The tin cream in tin stove 41 is taken out by spraying tinware 410
Go out and spray on the power line;The grid bias power supply line downward of locator 44, prevents the scolding tin end of the power cord in spraying process upward
It is mobile that spraying is caused to fail;The substance that scolding tin generates is walked in the suction of exhaust duct 43, ensures the health of personnel.
Specifically, blender 42 includes:Stirring stant 421, stirring motor 422 and propeller 423.Stirring stant 421 is solid
It is scheduled on tin stove 41, stirring motor 422 is fixed in stirring stant 421, and shaft and the propeller 423 of stirring motor 422 are formed
Coaxial connection, propeller 423 are located in tin stove 41.It prevents tin cream from solidifying by the stirring power of blender 42, causes to spray tinware 410
Spraying failure.
Specifically, locator 44 includes:Positioning pillars 441, positioning cylinder 442 and pressure head 443.Positioning cylinder 442 is fixed
In positioning pillars 441, the piston rod of positioning cylinder 442 vertically extends, the piston of pressure head 443 and positioning cylinder 442
Bar forms fixation, and pressure head 443 is located at the top on chassis 22 and with spraying the vertically face of tinware 410.
Apparatus for adjusting position includes:X-axis adjuster 45, z-axis adjuster 46 and y-axis adjuster 47.Z-axis adjuster 46 is located at
On x-axis adjuster 45, y-axis adjuster 47 is located on z-axis adjuster 46, and tin stove 41 is located on x-axis adjuster 45.Pass through x-axis tune
It saves device 45 and adjusts spray tinware 410 in the position of x-axis, spray tinware 410 is adjusted in the position of z-axis by z-axis adjuster 46, passes through y
Shaft-type governor 47 adjusts spray tinware 410 in the position of y-axis.Wherein, x-axis, y-axis and z-axis are mutually perpendicular to, x-axis and y-axis and horizontal plane
Parallel, z-axis is parallel with vertical plane.
Specifically, as shown in figure 8, x-axis adjuster 45 includes:Substrate 451, x-axis adjusting rod 452 and x-axis adjustable plate 453.
Substrate 451 is fixed in cabinet 1, has x-axis guide groove 4511 on substrate 451, and x-axis guide groove 4511 extends along the x-axis direction.X-axis is led
The side wall of slot 4511 has sawtooth, and 452 lower end of x-axis adjusting rod has gear(It is not shown in figure).X-axis adjusting rod 452 runs through x-axis
Adjustable plate 453, the gear of x-axis adjusting rod 452 and the engagement of x-axis guide groove 4511.It can be promoted by rotating x-axis adjusting rod 452
X-axis adjustable plate 453 is made to be moved along x-axis, z-axis adjuster 46 is located on x-axis adjustable plate 453.
Z-axis adjuster 46 includes:Z-axis regulation motor 461, z-axis adjusting screw rod 462, z-axis adjustment seat 463.Z-axis adjusts electricity
Machine 461 is formed with z-axis adjusting screw rod 462 by two belt pulleys 71 and a belt 72 and is rotatablely connected, z-axis adjusting screw rod 462
Vertically extend, z-axis adjustment seat 463 is L-shaped, and a support arm and the z-axis adjusting screw rod 462 of z-axis adjustment seat 463 form spiral shell
Line connects.By z-axis regulation motor 461 and the controllable z-axis adjustment seat 463 of the cooperation of z-axis adjusting screw rod 462 along the z-axis direction(Vertically
Direction)Mobile, y-axis adjuster 47 is located in z-axis adjustment seat 463.Specifically, a support arm of z-axis adjustment seat 463 has guiding
Claw 4631 has guide rail 4531 on x-axis adjustable plate 453, and guide rail 4531 extends along the z-axis direction, guides claw 4631 and guide rail
4531 engagements, play guiding function, so as to which the movement of z-axis adjustment seat 463 be made more to stablize.
Y-axis adjuster 47 includes:Y-axis adjusting screw rod 471 and y-axis adjustable plate 472.Y-axis adjusting screw rod 471 is adjusted with y-axis
Plate 472, which is formed, to be threadedly coupled, and y-axis adjustable plate 472 can be promoted to move along the y-axis direction by rotating y-axis adjusting screw rod 471,
Tin stove 41 is located on y-axis adjustable plate 472.Another support arm of z-axis adjustment seat 463 has guiding groove 4632, and guiding groove 4632 is along y
Axis direction extends, and y-axis adjustable plate 472 is located in guiding groove 4632.
As shown in figure 9, mechanism for testing 5 includes:Test bracket 51, lower air cylinder 52, lower lock block 53, upper air cylinder 54 and spy
Needle plate 55.Lower air cylinder 52 and upper air cylinder 55 are located on test bracket 51, the piston rod of lower air cylinder 52 vertically court
Lower extension, the piston rod of upper air cylinder 55 vertically extend upward, and lower lock block 53 and the piston rod of lower air cylinder 52 are formed
Fixed, the lower end of lower lock block 53 has thimble 530, and probe card 55 and the piston rod of upper air cylinder 55 form fixation, probe card 55
Upper end have probe 550.When power cord reaches the position of mechanism for testing 5, lower air cylinder 52 pushes lower lock block 53, thimble
530 downward grid bias power supply line, upper air cylinder 55 push probe card 55 upward, probe 550 is contacted with the core of power cord, test electricity
The electric conductivity of source line, so as to know whether the situation for short circuit or open circuit occur.
As shown in Figure 10, delivering mechanism 6 includes:Translation motor 61, conveyer belt 62, translation plates 63, feeding cylinder 64, feeding
Stent 65 sends out motor 66, sends out pivoted arm 67, tension disk 68 and line taking suction nozzle 69.Translation motor 61 is formed with conveyer belt 62 and is turned
Dynamic connection, translation plates 63 are located on conveyer belt 62, are translated in the horizontal direction with the rotation of conveyer belt 62.Feeding cylinder
64 piston rod is formed with translation plates 63 and is fixed, and the piston rod of feeding cylinder 64 vertically extends, and feeding stent 65 is fixed
On feeding cylinder 64, during the piston rod movement of feeding cylinder 64, its own relative translation plate 63 moves, so as to fulfill taking
Expect the movement of stent 65 vertically.It sends out motor 66 to be fixed on feeding stent 65, sends out shaft and the submitting of motor 66
Pivoted arm 67 forms coaxial connection, and the swing of submitting pivoted arm 67 can be realized by sending out motor 66.Tension disk 68 and line taking suction nozzle 69
It is fixed on and sends out on pivoted arm 67.When power cord reaches delivering mechanism 6, tension disk 68 clamps power cord, and power cord is delivered to
On discharging platform 12.Line taking suction nozzle 69 can provide suction when taking out electric wire, and the scolding tin end of power cord is made to take out process and is more put down
Surely, prevent tin cream from falling.
As shown in figure 11, tension disk 68 includes:Clamp cylinder 681 and two clamp pawls 682.The piston of clamp cylinder 681
Bar vertically extends, and piston rod of two clamp pawls 682 respectively with clamp cylinder 681 is connect by shaft, clamp cylinder
681 can control two clamp pawls 682 to rotate, and make two clamp pawls 682 close to each other or are located remotely from each other, and so as to fulfill clamp and release
The operation put.
As shown in figure 12, line taking suction nozzle 69 includes:Draw cylinder 691, absorption heads 692 and sheath 693.Draw cylinder 691
Piston rod vertically extend, absorption heads 692 form fixation with drawing the piston rod of cylinder 691, and absorption heads 692 are located at shield
In set 693.Drawing cylinder 691 can control absorption heads 692 vertically to be moved in sheath 693, so as to complete to take out power supply
The operation at wire bonding tin end.
In the present embodiment, absorption heads 692 are formed by magnetic material, are adsorbed by the attraction with power cord.When
So, in other embodiments, absorption heads 692 or vacuum head, are picked up power cord by air pressure.But it needs
It is noted that vacuum head is also attractive to tin cream, the position offset of tin cream, therefore magnetic suction may result in
First 692 are taken as preferred scheme.As a kind of preferred scheme, absorption heads 692 are electromagnet, pass through Electric control absorption heads
The size of 692 suction, you can ensure enough suction, and can avoid suction is excessive from causing power cord that can not fall, so as to more preferable
Complete line taking operation in ground.
Wherein, sheath 693 can play the suction process of power cord cushioning effect, especially be pushed in absorption heads 692
Process avoids power cord from deforming.In the present embodiment, sheath 693 is formed by rubber material, can not only play cushioning effect, but also
Being avoided that influences magnetic field.
Embodiment described above, only preferred embodiments of the invention, are not the practical range to limit the present invention, thus it is all according to
The equivalent change or modification that construction, feature and principle described in scope of the present invention patent are done, should all be included in the present invention
In patent claim.