CN108187977B - 一种薄型无纺布用立式烘箱 - Google Patents

一种薄型无纺布用立式烘箱 Download PDF

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CN108187977B
CN108187977B CN201810081174.3A CN201810081174A CN108187977B CN 108187977 B CN108187977 B CN 108187977B CN 201810081174 A CN201810081174 A CN 201810081174A CN 108187977 B CN108187977 B CN 108187977B
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cloth
vertical oven
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nonwoven fabric
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CN108187977A (zh
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范臻
孟健
沈惠芳
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Changshu Wanlong Machinery Co ltd
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Abstract

本发明公开了一种薄型无纺布用立式烘箱，包括：布边备胶机构、上胶机构和箱体，所述上胶机构左侧设置有布边备胶机构，所述箱体设置在上胶机构的上方，所述箱体的顶部和底部分别设置有上链轮和下链轮，所述上链轮和下链轮之间设置有传动链，所述传动链上设置有多个布夹，所述箱体内设置有燃烧器和风机，所述燃烧器和风机对应设置，所述箱体内还设置有风道。通过上述方式，本发明提供的薄型无纺布用立式烘箱，通过布边预上胶，低温烘干，解决克重15～50g/m2薄型无纺布布边强力，使整幅上胶高温烘干时，布边收缩小，不脱离布夹；设计立式烘箱，缩小占地面积，占地面积是卧式烘箱1/5，提高车间使用面积。

Description

一种薄型无纺布用立式烘箱
技术领域
本发明涉及非织造设备配件技术领域，特别是涉及一种薄型无纺布用立式烘箱。
背景技术
无纺布是一种不需要纺纱织布而形成的织物，只是将纺织短纤维经梳理形成纤网结构，无纺布由于其工艺流程短、生产速度快、产量高、成本低等特点而被广泛采用，但薄型无纺布由于其强度较差，而限制了无纺布的应用范围。目前通常采用上胶或复合其他材料，来增加强力，烘箱结构形式多为卧式。无纺布通过上胶后烘干，无纺布本身会出现门幅收缩，当克重在60g/m2以上，无纺布自身有一定强力，通过烘箱收缩还能保持一定张力完成上胶烘干工序。但对克重15～50g/m2薄型无纺布，自身强力低，上胶收缩，烘箱布夹夹住部分与整幅布断裂，不能实现上胶烘干工序。另外卧式烘箱，烘箱长度一般在20米以上，占地面积大，对于生产车间面积要求有限制。
发明内容
本发明主要解决的技术问题是提供一种薄型无纺布用立式烘箱，通过布边预上胶，低温烘干，解决克重15～50g/m2薄型无纺布布边强力，使整幅上胶高温烘干时，布边收缩小，不脱离布夹；设计立式烘箱，缩小占地面积，占地面积是卧式烘箱1/5，提高车间使用面积。
为解决上述技术问题，本发明采用的一个技术方案是：提供一种薄型无纺布用立式烘箱，包括：布边备胶机构、上胶机构和箱体，所述上胶机构左侧设置有布边备胶机构，所述箱体设置在上胶机构的上方，所述箱体的顶部和底部分别设置有上链轮和下链轮，所述上链轮和下链轮之间设置有传动链，所述传动链上设置有多个布夹，所述下链轮下方设置有电机，所述电机与下链轮传动连接，所述箱体内设置有燃烧器和风机，所述燃烧器和风机对应设置，所述箱体内还设置有风道，且设置于上链轮和下链轮之间，所述布边备胶机构包括：备胶机架，所述备胶机架上设置有布边上胶轮和石英加热管，所述布边上胶轮设置在石英加热管的左侧，所述布边上胶轮下方设置有预浸胶池，所述布边上胶轮上方设置有压轮，所述石英加热管设置在薄型无纺布布边的上下两侧，所述上胶机构包括：上胶机架，所述上胶机架两端设置有托辊，所述托辊下方设置有浸胶轮，所述浸胶轮下方设置有胶池，所述胶池一侧设置有挡胶板，所述胶池下方设置有胶池升降装置，所述上胶机架上方设置有挤胶装置。
在本发明一个较佳实施例中，所述燃烧器和风机均设置有4个，所述箱体下部的燃烧器和风机均设置有2个，所述箱体上部的燃烧器和风机均设置有2个。
在本发明一个较佳实施例中，所述箱体下部的燃烧器和风机的安装方向和箱体上部的燃烧器和风机的安装方向相反。
在本发明一个较佳实施例中，所述薄型无纺布两边的5～6cm布边进入预浸胶池。
在本发明一个较佳实施例中，所述石英加热管的加热温度为60～80℃。
在本发明一个较佳实施例中，所述箱体内温度控制在230℃以上。
在本发明一个较佳实施例中，所述布夹包括刀夹体和刀口板，所述布夹为U形开口结构。
在本发明一个较佳实施例中，所述箱体长度为6100mm。
本发明的有益效果是：本发明指出的一种薄型无纺布用立式烘箱，通过布边预上胶，低温烘干，解决克重15～50g/m2薄型无纺布布边强力，使整幅上胶高温烘干时，布边收缩小，不脱离布夹；设计立式烘箱，缩小占地面积，占地面积是卧式烘箱1/5，提高车间使用面积。
附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其它的附图，其中：
图1是本发明一种薄型无纺布用立式烘箱一较佳实施例的结构示意图；
图2是本发明一种薄型无纺布用立式烘箱一较佳实施例的箱体左视图；
图3是本发明一种薄型无纺布用立式烘箱一较佳实施例的布边备胶机构的结构示意图；
图4是本发明一种薄型无纺布用立式烘箱一较佳实施例的布边备胶机构俯视图；
图5是本发明一种薄型无纺布用立式烘箱一较佳实施例的上胶机构的结构示意图；
图6是本发明一种薄型无纺布用立式烘箱一较佳实施例的箱体内部风向图。
图中所示：1、布边备胶机构；2、上胶机构；3、箱体；4、上链轮；5、下链轮；6、布夹；7、电机；8、燃烧器；9、风机；10、风道；11、备胶机架；12、布边上胶轮；13、石英加热管；14、预浸胶池；15、压轮；16、薄型无纺布；21、上胶机架；22、托辊；23、浸胶轮；24、胶池；25、挡胶板；26、胶池升降装置；27、挤胶装置。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅是本发明的一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围。
请参阅图1-6，本发明实施例包括：
一种薄型无纺布用立式烘箱，包括：布边备胶机构1、上胶机构2和箱体3，所述上胶机构2左侧设置有布边备胶机构1，所述箱体3设置在上胶机构2的上方，所述箱体3的顶部和底部分别设置有上链轮4和下链轮5，所述上链轮4和下链轮5之间设置有传动链，所述传动链上设置有多个布夹6，所述下链轮下方设置有电机7，所述电机7与下链轮6传动连接，所述箱体3内设置有燃烧器8和风机9，所述燃烧器8和风机9对应设置，所述箱体3内还设置有风道10，且设置于上链轮4和下链轮5之间，所述布边备胶机构1包括：备胶机架11，所述备胶机架11上设置有布边上胶轮12和石英加热管13，所述布边上胶轮12设置在石英加热管13的左侧，所述布边上胶轮12下方设置有预浸胶池14，所述布边上胶轮12上方设置有压轮15，所述石英加热管13设置在薄型无纺布布边的上下两侧，所述上胶机构2包括：上胶机架21，所述上胶机架21两端设置有托辊22，所述托辊22下方设置有浸胶轮23，所述浸胶轮23下方设置有胶池24，所述胶池24一侧设置有挡胶板25，所述胶池24下方设置有胶池升降装置26，所述上胶机架21上方设置有挤胶装置27。
工作原理：具体实施时，将薄型无纺布16两边的5～6cm布边进入布边备胶机构1的预浸胶池14进行上胶，再通过上下石英加热管13低温加热，加热温度约在60～80℃使薄型无纺布布边强力增加，有利于整幅上胶时布夹6夹住，布边经预上胶后通过上胶机构2对整幅薄型无纺布上胶，整幅布进入箱体3，通过安装的上链轮4和下链轮5，引导无纺布进入箱体3内部，箱体3内安装有4只燃烧器8和4只风机9，燃烧器8加热对应风机9抽风，箱体内温度控制在230℃以上，使热空气充分穿透薄型无纺布16，快速烘干胶水，箱体3下部的燃烧器8和风机9的安装方向和箱体3上部的燃烧器8和风机9的安装方向相反，使薄型无纺布16热量均匀，布夹6为U形开口结构，刀夹体安装在传动链上，随传动链运动，刀夹体在U形开口内可自由翻转，配合夹紧布料的刀口板实现薄型无纺布16传动，箱体3长度为6100mm，占地面积是卧式烘箱1/5，提高车间使用面积。
综上所述，本发明指出的一种薄型无纺布用立式烘箱，通过布边预上胶，低温烘干，解决克重15～50g/m2薄型无纺布布边强力，使整幅上胶高温烘干时，布边收缩小，不脱离布夹；设计立式烘箱，缩小占地面积，占地面积是卧式烘箱1/5，提高车间使用面积。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书内容所作的等效结构或等效流程变换，或直接或间接运用在其它相关的技术领域，均同理包括在本发明的专利保护范围内。

Claims (6)

1.一种薄型无纺布用立式烘箱，其特征在于，包括：布边备胶机构、上胶机构和箱体，所述上胶机构左侧设置有布边备胶机构，所述箱体设置在上胶机构的上方，所述箱体的顶部和底部分别设置有上链轮和下链轮，所述上链轮和下链轮之间设置有传动链，所述传动链上设置有多个布夹，所述下链轮下方设置有电机，所述电机与下链轮传动连接，所述箱体内设置有燃烧器和风机，所述燃烧器和风机对应设置，所述箱体内还设置有风道，且设置于上链轮和下链轮之间，所述布边备胶机构包括：备胶机架，所述备胶机架上设置有布边上胶轮和石英加热管，所述布边上胶轮设置在石英加热管的左侧，所述布边上胶轮下方设置有预浸胶池，所述布边上胶轮上方设置有压轮，所述石英加热管设置在薄型无纺布布边的上下两侧，所述上胶机构包括：上胶机架，所述上胶机架两端设置有托辊，所述托辊下方设置有浸胶轮，所述浸胶轮下方设置有胶池，所述胶池一侧设置有挡胶板，所述胶池下方设置有胶池升降装置，所述上胶机架上方设置有挤胶装置，所述石英加热管的加热温度为60～80℃，所述箱体内温度控制在230℃以上。
2.根据权利要求1所述的薄型无纺布用立式烘箱，其特征在于，所述燃烧器和风机均设置有4个，所述箱体下部的燃烧器和风机均设置有2个，所述箱体上部的燃烧器和风机均设置有2个。
3.根据权利要求2所述的薄型无纺布用立式烘箱，其特征在于，所述箱体下部的燃烧器和风机的安装方向和箱体上部的燃烧器和风机的安装方向相反。
4.根据权利要求1所述的薄型无纺布用立式烘箱，其特征在于，所述薄型无纺布两边的5～6cm布边进入预浸胶池。
5.根据权利要求1所述的薄型无纺布用立式烘箱，其特征在于，所述布夹包括刀夹体和刀口板，所述布夹为U形开口结构。
6.根据权利要求1所述的薄型无纺布用立式烘箱，其特征在于，所述箱体长度为6100mm。
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