CN108179574A - A kind of section of dyeing equipment and technique - Google Patents
A kind of section of dyeing equipment and technique Download PDFInfo
- Publication number
- CN108179574A CN108179574A CN201810235133.5A CN201810235133A CN108179574A CN 108179574 A CN108179574 A CN 108179574A CN 201810235133 A CN201810235133 A CN 201810235133A CN 108179574 A CN108179574 A CN 108179574A
- Authority
- CN
- China
- Prior art keywords
- dyeing
- section
- dyestuff
- rotation axis
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004043 dyeing Methods 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims description 9
- 239000000975 dye Substances 0.000 claims abstract description 63
- 239000003973 paint Substances 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000000049 pigment Substances 0.000 claims description 22
- 239000007921 spray Substances 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims 2
- 238000001704 evaporation Methods 0.000 claims 1
- 230000008020 evaporation Effects 0.000 claims 1
- 239000007788 liquid Substances 0.000 description 6
- 238000010186 staining Methods 0.000 description 4
- 230000000007 visual effect Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B11/00—Treatment of selected parts of textile materials, e.g. partial dyeing
- D06B11/002—Treatment of selected parts of textile materials, e.g. partial dyeing of moving yarns
- D06B11/0023—Treatment of selected parts of textile materials, e.g. partial dyeing of moving yarns by spraying or pouring
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
The present invention provides a kind of section of dyeing equipments, it is characterised in that:The present invention provides a kind of section of dye device, including dyeing box, conduit, dyestuff, paint box circulating pump, water outlet, infrared detector, belt, motor, rotation axis, injector, microcontroller, incoming line, dryer and bobbin winoler.There is a rotation axis being connected with belt with motor in the dyeing box;Injector is positioned over below rotation axis;Injector is connected by conduit with circulating pump and dyestuff, paint box;Infrared detector is located in front of rotation axis;Microcontroller is connected by data line with motor and infrared detector and circulating pump;Dryer is located at dyestuff, paint box rear;Bobbin winoler is located at dyestuff, paint box rear.Its innovative point is:Microcontroller senses rotation axis institute gyration by infrared detector, accurate to control motor 120 ° of positive and negative rotation and circulating pump pressure size repeatedly, thus the accurately section dye of control yarn.
Description
Technical field
The present invention relates to a kind of field of textile equipment, especially a kind of section of dyeing equipment and technique.
Background technology
Section dye refers to catch two or more different colours on an one thread or fabric.Section dye product is novel solely
Spy, the yarn of section dye, which weaves, to be carried out the style of fabric and obtains basic breakthrough, so depth is favored by consumers in general.With work
The arrival in industry epoch, yarn line segment contaminate the epoch for having come into mechanization, and the section dyeing machine of numerous types is put among production, quilt
Enterprise uses.But overall section dye device includes ink discharge device and drying unit, realizes the dyeing to yarn.
There are some to solve the problems, such as the relevant technologies of section dye at present, if common technical solution is built-in in dyeing box
The playpipe of dry horizontal direction, playpipe can be connected by motor-driven rotation, the liquid outlet of circulating pump by liquid supply pipe and playpipe
Logical, the inlet of circulating pump is connected by return duct with dyeing box bottom, further includes the spray tube being correspondingly arranged with playpipe, spray
Shower pipe is connected by another liquid supply pipe with circulating pump liquid outlet, and feed flow threeway is equipped between two liquid supply pipes and circulating pump liquid outlet
Reversal valve.When being dyed, feed flow is carried out to playpipe by circulating pump, dye liquor is sprayed onto by playpipe on the medial surface of yarn
Realize dyeing.When carrying out the overturning of yarn, by circulating pump to spray tube feed flow, dye liquor is sprayed from the top of playpipe, right
Yarn on playpipe is dyed, and spray tube and playpipe respectively emphatically spray the outside of yarn and inside, even dyeing,
And improve staining efficiency.
However, the prior art is to yarn ink-jet repeatedly, need to consume a large amount of dye liquor, staining efficiency is low, and discards
Dye liquor contain there are many harmful chemical substance, pollute environment, be unfavorable for environmental protection, therefore how to reduce the dye liquor of section dyeing machine to reach
The effect of energy-saving and emission-reduction and the structure for simplifying section dyeing equipment are very urgent subjects.
Invention content
The technical problems to be solved by the invention are in view of the deficiencies of the prior art, to provide a kind of section of dye device.
In order to solve the above technical problem, the present invention provides a kind of section of dye device, including dyeing box, conduit, dyestuff, face
Hopper circulating pump, water outlet, infrared detector, belt, motor, rotation axis, injector, microcontroller, incoming line, dryer and around
Line device.There is a rotation axis being connected with belt with motor in the dyeing box;Injector is positioned over below rotation axis;Injector leads to
Conduit is crossed with circulating pump and dyestuff, paint box to be connected;Infrared detector is located in front of rotation axis;Microcontroller passes through data line and electricity
Machine is connected with infrared detector and circulating pump;Dryer is located at dyestuff, paint box rear;Bobbin winoler is located at dyestuff, paint box
Rear.Its innovative point is:Microcontroller senses rotation axis institute gyration by infrared detector, accurate to control motor repeatedly positive and negative
120 ° of rotation and circulating pump pressure size, so as to accurately control the section dye of yarn.
The advantage of the invention is that:When being dyed, microcontroller control motor positive and negative 120 ° of rotations repeatedly so that with spray
The conduit that emitter is connected will not mutually wind and section dye device is made to be stopped, even dyeing, and staining efficiency is high, reality simple in structure
It is strong with property.
Description of the drawings
It elaborates to do to the present invention with reference to the accompanying drawings and detailed description and further illustrate, this hair
Bright above-mentioned or other advantages will become apparent.
Fig. 1 is the front view of section dye device;
Fig. 2 is the vertical view of section dye device;
Fig. 3 is dyestuff, paint box interior details figure:
Fig. 4 single armed injector detail views;
Fig. 5 both arms injector detail views;
Specific embodiment
Below in conjunction with drawings and examples, the present invention will be described in further detail.It should be appreciated that described herein
Specific embodiment is only used to explain this operation instruction, is not intended to limit the present invention.
Embodiment:The present invention is to provide a kind of section of dye device, such as Fig. 1 to Fig. 3, including dyeing box 1, positioned at dyestuff, face
The rotation axis 14 of hopper central top, the rotation axis 14 is fixed on dyestuff, 1 inner top of paint box, and extends to dyestuff, pigment
In case 1.Further include motor 13, the motor 13 is fixed on dyestuff, on paint box 1, it is alternatively possible to be fixed on dyestuff, pigment
Either internally or externally, the motor 13 connects the top of the rotation axis 14 by belt 12 to case 1;Alternatively, the belt
12 can be gear combination, as long as can realize the device for connecting with being driven of motor 13 and rotation axis 14 or combine.
It is provided at least one gushing arm 15, such as 2 on the other end (bottom end) of the rotation axis 14,4,6 etc., as Fig. 3 is shown
Gushing arm 15 is the situation of 4, and the gushing arm 15 is evenly distributed in the plane centered on rotation axis 14, and the gushing arm 15 hangs down
Directly in the rotation axis, in another optional embodiment, the gushing arm 15 can be not orthogonal to the gushing arm 15.It is described
At least one injector 16 is provided on gushing arm 15, the injector 16 is for jet-dye, pigment, it is preferable that the injection
Device 16 is 1, and Fig. 4 shows the situation that injector 16 is 1, and Fig. 5 shows the situation that injector 16 is two.When gushing arm 15
When being multiple, position of the injector 16 on each gushing arm is identical.Further include conduit 2,2 one end of conduit connection cycle
Pump 4 passes through from the centre of rotation axis 14 and extends to lower section, is connected to other end injector, optimal, conduit 2 is best
Select TPE plastics;The circulating pump 4 is located at dyestuff, 3 underface of paint box, one end connecting conduit 2, other end connection dyestuff, face
Dyestuff, pigment can be pumped into conduit 2 by hopper 3, when startup, which controls its to pump dyestuff, pigment by microcontroller 6
Amount.The microcontroller 6 is located on the left of dyeing box, includes integrated circuit and corresponding embedded system, is connected by data line
Motor 13, infrared detector 11 and circulating pump 4 control motor 13 and circulating pump 4 to assist by sensing 14 gyrations of rotation axis
Yarn 9 is dyed with work.The infrared detector 11 is located at immediately ahead of 14 upper end of rotation axis, the thermoelectric element in its interior portion
The presence of detectable rotation axis 14 or move angle, and the output signal of thermoelectric element is converted into voltage signal, then to electricity
Signal is pressed to carry out waveform analysis, and then is transferred to microcontroller 6, the rotation of rotation axis 14 is controlled by microcontroller 6, it is optimal, this
The anti-influence blocked monitoring, prevent spraying, foam from being generated to data can be used in the infrared detector 11 at place, and preferably difference circuit connects
The two photo-thermal inductors connect, on the focus point of black Infrared Lens, overlay area is divided into multiple sensitivity one by lens
The visual field of sample and the signal strength that ensure that visual field, visual field are interspersed, and form the tight distribution form of similar chessboard.Also wrap
Include dryer 7, positioned at 1 rear of dyeing box, inside have using the standard stoving process in industry, as long as yarn dye can be met
Material, pigment drying, preferably with technological standards be:Evaporated water is more than 1000kg/h, and exhaust temperature is less than 100
DEG C, yarn 9 by incoming line 17 enter dyestuff, paint box 1 paint after, dried into dryer 7, then through bobbin winoler 8 around for
Finished product.The bobbin winoler 8 is located at 7 rear of dryer, can traction yarn 9 advance, and be coiled into finished product.The incoming line 17 is located at dye
The positive bottom of color case 1, section is rectangle, since the present invention only need to be by an one thread 9, as long as size can meet yarn 9 and wear
It crosses.Water outlet 5 is further included, positioned at 1 side bottom of dyeing box, bottom can place a dyestuff, pigment collection device, can incite somebody to action
Excess dyestuff, pigment recycle, optimal, and the dyestuff, pigment collection device include collecting pit, collecting pit lower section
Equipped with dyestuff, pigment recovery channel, the lifting body is connected with collecting pit.The lifting body includes jacking frame, institute
The jacking frame lower end stated is connected with jacking hydraulic cylinder, and upper end is connected with collecting pit.If the dyestuff, paint supply mechanism include
Dry dyestuff, paint container, the dyestuff, paint container are connected respectively with pressure supply equipment.The side of the dyeing mechanism
Flexo cushion is respectively equipped between edge and the edge of shiftable frame and between shiftable frame and the edge of collecting pit, while can also
Consideration connects conduit 2 in water outlet 5 and extends to dyestuff, paint box 1, can be formed into a loop in this way, is collected regardless of dyestuff, pigment
Whether device, which needs, is cleared up, and improves working efficiency.In the present embodiment, microcontroller 6 senses rotation axis by infrared detector 11
Then 14 rotational angle controls motor 13 to drive the positive and negative 120 ° of rotations of rotation axis so that the spray that 4 120 ° of horizontal cross are placed
Emitter 16 rotates repeatedly and gives Yarn homogeneous colouring for 120 °, and not only staining efficiency is high but also saving dyestuff, pigment again can for setting in this way
Prevent conduit 2 from mutually winding.Meanwhile the penetration change of the dyestuff that pressurizeed by pressure supply equipment to nozzle 16, pigment
More preferably, the structure of plate body avoids the occurrence of the dyestuff of different colors, pigment mixes to influence effect of printing and dyeing, extra dye
Material, pigment enter dyestuff, the processing of pigment collection device centralized recovery by water outlet 5, prevent from polluting.The microcontroller includes temperature
Spend sensor assembly, key-press module, single-chip minimum system module, motor-drive circuit module, display module and ultrasound
Away from module;The practical environment temperature of the temperature sensor module detection, connect with single-chip minimum system module interface;Institute
The key-press module stated is connect as parameter setting input mode with single-chip minimum system module interface;The microcontroller is most
Mini system module is equipped with peripheral circuit using microcontroller as core, completes acquisition process and the conversion of data;The motor driving
Circuit module is connect with single-chip minimum system module interface, for receiving motor drive signal;The infrared distance measuring mould
Block is connect with single-chip minimum system module interface, for detecting rotation axis institute gyration;The display module and microcontroller
Minimum systematic module interface connects, and completes the display of temperature, motor speed information.
It the above is only the preferred embodiment of the present invention, it is noted that above-mentioned preferred embodiment is not construed as pair
The limitation of the present invention, protection scope of the present invention should be subject to claim limited range.For the art
For those of ordinary skill, without departing from the spirit and scope of the present invention, several improvements and modifications can also be made, these change
Protection scope of the present invention is also should be regarded as into retouching.
Although dyeing box 1, infrared detector 11, belt 12, motor 13 is used more herein, rotation axis 14, injection
The arts such as device 16, incoming line 17, conduit 2, paint box 3, circulating pump 4, water outlet 5, microcontroller 6, dryer 7, bobbin winoler 8, yarn 9
Language, but it does not preclude the possibility of using other terms.The use of these items is only for more easily describe and explain this
The essence of invention;Any one of the additional limitations is construed as all to disagree with spirit of the present invention.
Claims (10)
1. a kind of section of dyeing equipment, including dyeing box (1), dryer (7), bobbin winoler (8) and circulating pump (4), driving device (13),
Transmission device (12), injector (16), it is characterised in that:There are one described section of dyeing equipments is above provided with infrared detector (11),
The dyeing box (1) of the rotational speed angle of infrared detector (11) the sensing rotation axis (14);The infrared inductor (11)
It is connected by data line with microcontroller (6);Driving device (13) motor (13) passes through belt drive unit (12) and rotation
Axis (14) is connected, and the injector (16) is connected by conduit (2) with dyestuff, paint box (3), and the microcontroller (6) can basis
The angle of infrared inductor (11) sensing is sent to motor (6) to be instructed, so as to which motor (6) be made to drive the spray below rotation axis (14)
Emitter (16) positive and negative rotation.
2. according to claim 1 section of dyeing equipment, it is characterised in that:The driving device (13) is motor (13), electric
Machine (13) is connected respectively with infrared detector (11) and circulating pump (3), can control rotational angle and dyestuff, pigment transmission respectively
Amount.
3. according to claim 1 section of dyeing equipment, it is characterised in that:The microcontroller (6) includes temperature sensor mould
Block, key-press module, single-chip minimum system module, motor-drive circuit module, display module and ultrasonic distance measuring module.
4. according to claim 1 section of dyeing equipment, it is characterised in that:Yarn (9) is contaminated into dyestuff, paint box (1)
Enter dryer (7) after color immediately and carry out drying and processing.
5. according to claim 1 section of dyeing equipment, it is characterised in that:Yarn (9) is into entering after dryer (7) drying and processing
Bobbin winoler (8) obtains finished product.
6. according to claim 1 section of dyeing equipment, it is characterised in that:Water outlet (5), water outlet are arranged at dyeing box (1) bottom
(5) bottom is equipped with dyestuff, pigment retracting device, and recyclable dyestuff, pigment recycle.
7. according to claim 5 section of dyeing equipment, which is characterized in that the edge of the dyeing box (1) and dyestuff, pigment
Flexo cushion is respectively equipped between the edge of retracting device.
8. a kind of section dyeing technique realized using equipment described in claim 4, which is characterized in that include the following steps:
100:Yarn (9) into after dyeing box (1) by microcontroller (6) control rotation axis (14) drive injector (16) to yarn into
Row repeatedly positive and negative 120 ° of jet-dye, pigment;
200:Yarn (9) dyeing is completed to be dried into dryer (7);
300:After yarn (9) drying finished product is obtained through bobbin winoler (8).
9. according to claim 7 section of dyeing technique, it is characterised in that:Step 301 is further included in its described step 100:It is single
Dyestuff, pigment are pumped into nozzle (16) by piece machine (6) control loop pump (3) by conduit (2).
10. according to claim 7 section of dyeing technique, it is characterised in that:The evaporation water of the stoving process of its step 200
It measures as more than 1000kg/h, exhaust temperature is less than 100 DEG C.
Priority Applications (1)
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CN201810235133.5A CN108179574A (en) | 2018-03-21 | 2018-03-21 | A kind of section of dyeing equipment and technique |
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CN201810235133.5A CN108179574A (en) | 2018-03-21 | 2018-03-21 | A kind of section of dyeing equipment and technique |
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CN108179574A true CN108179574A (en) | 2018-06-19 |
Family
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CN201810235133.5A Pending CN108179574A (en) | 2018-03-21 | 2018-03-21 | A kind of section of dyeing equipment and technique |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108468168A (en) * | 2018-07-03 | 2018-08-31 | 陶守江 | A kind of more pattern section dyeing equipments of fabric |
CN109267260A (en) * | 2018-11-27 | 2019-01-25 | 江阴市天和纱线科技有限公司 | Multifunctional dyeing machine |
CN109972318A (en) * | 2019-03-08 | 2019-07-05 | 常熟市翔鹰特纤有限公司 | A kind of filament of synthetic fibre segmental dyeing device |
CN111389271A (en) * | 2020-03-26 | 2020-07-10 | 南通隆彩纺织科技有限公司 | Yarn section dyes with quick dispersion devices that prevents agglomerating of dyestuff |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108468168A (en) * | 2018-07-03 | 2018-08-31 | 陶守江 | A kind of more pattern section dyeing equipments of fabric |
CN109267260A (en) * | 2018-11-27 | 2019-01-25 | 江阴市天和纱线科技有限公司 | Multifunctional dyeing machine |
CN109267260B (en) * | 2018-11-27 | 2024-01-02 | 江阴市天和纱线科技有限公司 | Multifunctional dyeing machine |
CN109972318A (en) * | 2019-03-08 | 2019-07-05 | 常熟市翔鹰特纤有限公司 | A kind of filament of synthetic fibre segmental dyeing device |
CN111389271A (en) * | 2020-03-26 | 2020-07-10 | 南通隆彩纺织科技有限公司 | Yarn section dyes with quick dispersion devices that prevents agglomerating of dyestuff |
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