CN108330618A - A kind of intelligent sewing machine that needle machine thread can be dyed and its operation principle - Google Patents
A kind of intelligent sewing machine that needle machine thread can be dyed and its operation principle Download PDFInfo
- Publication number
- CN108330618A CN108330618A CN201810272460.8A CN201810272460A CN108330618A CN 108330618 A CN108330618 A CN 108330618A CN 201810272460 A CN201810272460 A CN 201810272460A CN 108330618 A CN108330618 A CN 108330618A
- Authority
- CN
- China
- Prior art keywords
- ink
- needle machine
- machine thread
- console
- needle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009958 sewing Methods 0.000 title claims abstract description 45
- 238000001035 drying Methods 0.000 claims abstract description 45
- 238000004043 dyeing Methods 0.000 claims abstract description 26
- 239000000975 dye Substances 0.000 claims abstract description 8
- 238000007603 infrared drying Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 206010063385 Intellectualisation Diseases 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B67/00—Devices incorporated in sewing machines for lubricating, waxing, or colouring the threads
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B53/00—Thread- or cord-laying mechanisms; Thread fingers
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
A kind of intelligent sewing machine that can be dyed to needle machine thread and its operation principle, including vehicle body, rack, dyeing apparatus, drying unit and console, the needle machine thread being set around in the rack re-extend after sequentially passing through dyeing apparatus, drying unit to vehicle body；Dyeing apparatus includes accommodating case, ink gun and ink reconciliation mechanism, ink jet head cartridge be set to accommodating case in and with ink reconcile mechanism connection, the console can automatically control the ink reconcile mechanism reconcile out required color ink and ink is sprayed onto on needle machine thread by the ink gun；Drying unit is directed it to for being dried to the needle machine thread after dyeing apparatus dyes in the vehicle body.In the present invention, needle machine thread can first pass through dyeing apparatus, to dye required color, it completes to dry using drying unit later, so as to be directly used in the sewing operation of vehicle body, reduce the needle machine thread amount replaced and wasted when color, and greatly improve work efficiency.
Description
Technical field
The present invention relates to sewing machine technical field, refer in particular to a kind of intelligent sewing machine that needle machine thread can be dyed and its
Operation principle.
Background technology
With the raising of China's manufacturing industry human cost, the manufacturing enterprises such as more and more clothes footwear selection automation journey
Spend higher computer sewing machine and carry out quilt, and existing computer sewing machine using when be to be selected according to the product of required sewing mostly
The needle machine thread of corresponding color is selected, such operation mode has a defect that：If waiting for, quilt needs the sewing machine by multiple color
Line cooperation sews, then needs to frequently replace needle machine thread, cause a large amount of wastes of resource, also virtually reduce enterprise
Production efficiency.
Invention content
The present invention provides a kind of intelligent sewing machine that can be dyed to needle machine thread and its operation principle, main purpose exist
If in overcome existing sewing machine using when wait for that quilt needs to sew from the needle machine thread of multiple color with, need frequently
Numerous defect for replacing needle machine thread.
In order to solve the above technical problems, the present invention adopts the following technical scheme that：
A kind of intelligent sewing machine that needle machine thread can be dyed, including vehicle body and rack, the sewing machine being set around in the rack
Line extends in the vehicle body for sewing, and further includes dyeing apparatus, drying unit and console, is set around in the rack
Needle machine thread re-extends after sequentially passing through the dyeing apparatus, drying unit to the vehicle body；
The dyeing apparatus includes that accommodating case, ink gun and ink reconciliation mechanism, the ink jet head cartridge are set to the accommodating case
Interior and reconcile mechanism connection with the ink, the ink reconciles mechanism and is connected with console signal control, the console
Can automatically control the ink reconcile mechanism reconcile out required color ink and ink is sprayed onto by needle machine thread by the ink gun
On；
The drying unit directs it to the vehicle body for being dried to the needle machine thread after dyeing apparatus dyes
It is interior.
Further, the feed side of the accommodating case is installed with the first guide rack, exit side offers discharge port, the needle
Fare enters around first guide rack in the accommodating case, and is pierced by by the discharge port.
Further, the drying unit includes drying room and is set to the indoor dryer of drying, the drying room
Feed side offers feed inlet, exit side is installed with the second guide rack, and the needle machine thread passes through the feed inlet to enter the baking
In dry chamber, and extended in the vehicle body around second guide rack.
Further, the dryer is ultraviolet dryer, infrared drying machine, electromagnetic dryer or air flow dryer.
Further, further include the color scanner connected with console signal control, the color scanner energy
It is enough that the images of items to be sewed scanned is sent to the console, so that it is controlled the ink according to the color of image and reconciles
Mechanism reconciles out corresponding color.
Further, further include controlling the manipulator connected with the console signal, the ink jet head cartridge is located at the machine
Tool moves with it on hand.
Further, the range sensor for incuding the needle machine thread is also installed on the manipulator, which passes
Sensor is also controlled with the console signal and is connected.
A kind of operation principle for the intelligent sewing machine that can be dyed to needle machine thread, includes the following steps：
1) needle machine thread being set around in rack is drawn to around set on the first guide rack of accommodating case feed side, is then passed through receiving
Box simultaneously extends in drying room, and the needle machine thread is bypassed the second guide rack set on drying room exit side again later, is finally drawn
To on vehicle body；
2) start sewing machine, article to be sewed is positioned on color scanner and is scanned, the image after scanning is automatically transmitted to
Console, console automatically control ink and reconcile mechanism and reconcile out required color further according to the color of image；
3) after sewing machine starts, console automatic control manipulator movement, until the range sensor on manipulator senses and is located at
When needle machine thread in the accommodating case, manipulator stops movement, at this point, the ink gun face sewing machine being installed on manipulator
Line；
4) after the completion of step 3, the console automatically controls ink reconciliation mechanism and is sent to modulated ink become reconciled in it again
The ink gun communicated therewith, and spray to needle machine thread and it is dyed；
5) needle machine thread starts to move, contaminated color partially pass through accommodating case after, continuously move in drying room, via set on baking
It does indoor dryer to be dried, is finally moved on the vehicle body and carries out sewing operation.
Compared to the prior art, the advantageous effect that the present invention generates is:
1, the configuration of the present invention is simple, highly practical passes through and dyeing apparatus and baking is arranged between the vehicle body and rack of existing sewing machine
Equipment for drying so that needle machine thread can first pass through dyeing apparatus before being sent to vehicle body operation from rack, to dye required face
Color is completed to dry using drying unit later, so as to be directly used in the sewing operation of vehicle body, when reducing replacement color
The needle machine thread amount wasted, and greatly improve work efficiency.
2, in the present invention, ink reconciliation mechanism is connected by the way that console is arranged so that console can automatically control ink
Water reconciles mechanism and reconciles out required color, then is dyed to needle machine thread by ink gun ejection, and whole-course automation is intelligent
Degree is high, reduces cost of labor, can adapt to the arrival of intellectualization times.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the sectional view of heretofore described dyeing apparatus.
Fig. 3 is the sectional view of heretofore described drying unit.
Specific implementation mode
Illustrate the specific implementation mode of the present invention with reference to the accompanying drawings.
Referring to FIG. 1, FIG. 2 and FIG. 3.A kind of intelligent sewing machine that needle machine thread can be dyed, including vehicle body 1, rack 2,
Dyeing apparatus 3, drying unit 4 and console 5, the needle machine thread 6 being set around in rack 2 in existing equipment extend in vehicle body 1
For sewing, in the present invention, the needle machine thread 6 that is set around in the rack 2 re-extends after sequentially passing through dyeing apparatus 3, drying unit 4
To vehicle body 1；
Wherein, dyeing apparatus 3 includes that accommodating case 31, ink gun 32 and ink reconciliation mechanism 33, ink gun 32 are installed in receiving
It is connected in box 31 and with ink reconciliation mechanism 33, ink reconciliation mechanism 33 is connected with the control of 5 signal of console, 5 energy of console
Enough automatically control the ink reconcile mechanism 33 reconcile out required color ink and ink is sprayed onto by sewing machine by the ink gun 32
On line 6；
Drying unit 4 is used to dry the needle machine thread 6 after the dyeing of dyeing apparatus 3, and directs it in vehicle body 1；
Vehicle body 1, rack 2, dyeing apparatus 3, drying unit 4 are connect with 6 circuit control of console.
By the way that dyeing apparatus 3 and drying unit 4 are arranged between the vehicle body 1 and rack 2 of existing sewing machine so that needle machine thread 6
Before being sent to 1 operation of vehicle body from rack 2, dyeing apparatus 3 can be first passed through, to dye required color, later using
Drying unit 4 completes drying, so as to be directly used in the sewing operation of vehicle body 1, reduces the needle replaced and wasted when color
Fare amount, and greatly improve work efficiency.
With reference to Fig. 2.Specifically, ink gun 32 can be connected to ink reconciliation mechanism 33 by plastic flexible pipe realizes liquid flow
Dynamic, the reconciliation principle of ink reconciliation mechanism 33 is identical as existing ink-jet printer, interior to be equipped with multicolored colour ink box, in addition black
Color ink box forms six color ink boxes, by permutation and combination obtainable number of colors is increased again later, passes through change again in addition
Droplet size is sprayed to obtain more color ranges.It is the prior art, therefore details are not described herein again.Connected by the way that console 5 is arranged
It connects ink and reconciles mechanism 33 so that console 6, which can automatically control ink and reconcile mechanism 33, reconciles out required color, then passes through
Needle machine thread 6 is dyed in the ejection of ink gun 32, and whole-course automation, intelligence degree is high, reduces cost of labor, can adapt to
The arrival of intellectualization times.
With reference to Fig. 2.The feed side of accommodating case 31 is installed with the first guide rack 34, exit side offers discharge port 35, sewing machine
Line 6 enters around the first guide rack 34 in accommodating case 31, and is pierced by by discharge port 35.
In addition, with reference to Fig. 2.The inside bottom of accommodating case 31 is additionally provided with a reject chute 7, and ink gun 32 is located on reject chute 7
It is convenient for the cleaning in later stage for accepting extra ink in side.
With reference to Fig. 2 and Fig. 3.Drying unit 4 includes drying room 41 and the dryer 42 in drying room 41, drying room
41 feed side offers feed inlet 43, exit side is installed with the second guide rack 44, and needle machine thread 6 passes through feed inlet 43 to enter drying
In room 41, and extended in vehicle body 1 around the second guide rack 44.Wherein, dryer 42 be ultraviolet dryer, infrared drying machine,
Electromagnetic dryer or air flow dryer.The discharge port 35 of accommodating case 31, the feed inlet 43 of drying room 41 be not direct with needle machine thread 6
Contact, avoids the not dry contaminated equipment of the ink on needle machine thread；First guide rack 34 and the second guide rack 44 are located at same horizontal line
On, ensure needle machine thread traveling comfort；First guide rack 34 is set and is located at 31 feed side of accommodating case, the second guide rack 44 is set
Then it is avoided that two guide racks by inkiness not dry on needle machine thread positioned at 41 exit side of drying room.
In addition, referring to Fig.1, Fig. 2.Further include the color scanner 8 with the control connection of 5 signal of console, the chromoscan
The images of items to be sewed scanned can be sent to console 5 by instrument 8, it is made to control ink conditioner according to the color of image
Structure 33 reconciles out corresponding color.
In addition, referring to Fig.1, Fig. 2.Further include the manipulator 9 with the control connection of 5 signal of console, ink gun 32 is installed in
It is moved with it on the manipulator 9.The range sensor 91 for incuding needle machine thread 6, the Distance-sensing are also installed on manipulator 9
Device 91 is also controlled with 5 signal of console and is connected.
In the present embodiment, dyeing apparatus only dyes a needle machine thread, but be not limited to that this, the same dyeing
Device can also simultaneously dye a plurality of needle machine thread, to further increase working efficiency.Certainly, the present invention also not office
It is limited to, only with the print cartridge for including ink, also to can be used and include the seal box of ink paste to replace, in the prior art also possess other more
Kind replaces means, and use principle is the same, does not just enumerate herein.
Referring to FIG. 1, FIG. 2 and FIG. 3.A kind of operation principle for the intelligent sewing machine that needle machine thread can be dyed, including with
Lower step：
1) traction of the needle machine thread in rack 26 will be set around to the first guide rack 34 bypassed set on 31 feed side of accommodating case, then worn
It crosses accommodating case 31 and extends in drying room 41, the needle machine thread 6 is bypassed again led set on the second of 41 exit side of drying room later
Expect roller 44, finally traction is on vehicle body 1；
2) start sewing machine, article to be sewed is positioned on color scanner 8 and is scanned, the image after scanning is automatically transmitted to
Console 5, console 5 automatically control ink and reconcile mechanism 33 and reconcile out required color further according to the color of image；
3) after sewing machine starts, 5 automatic control manipulator 9 of console movement, until the range sensor 91 on manipulator 9 senses
When needle machine thread 6 in accommodating case 31, manipulator 9 stops movement, at this point, 32 face of ink gun being installed on manipulator should
Needle machine thread 6；
4) after the completion of step 3, console 5 automatically control again ink reconcile mechanism 33 by modulated ink become reconciled in it be sent to
Its ink gun 32 being connected to, and spray to needle machine thread 6 and it is dyed；
5) needle machine thread 6 starts to move, contaminated color partially pass through accommodating case 31 after, continuously move in drying room, via setting
It is dried in the dryer 42 in drying room 41, is finally moved on vehicle body and carries out sewing operation.
The specific implementation mode of the present invention is above are only, but the design concept of the present invention is not limited thereto, it is all to utilize this
Conceive the change for carrying out unsubstantiality to the present invention, the behavior for invading the scope of the present invention should all be belonged to.
Claims (8)
1. a kind of intelligent sewing machine that can be dyed to needle machine thread, including vehicle body and rack, the needle being set around in the rack
Fare extends in the vehicle body for sewing, it is characterised in that：Further include dyeing apparatus, drying unit and console, around
Needle machine thread in the rack re-extends after sequentially passing through the dyeing apparatus, drying unit to the vehicle body；
The dyeing apparatus includes that accommodating case, ink gun and ink reconciliation mechanism, the ink jet head cartridge are set to the accommodating case
Interior and reconcile mechanism connection with the ink, the ink reconciles mechanism and is connected with console signal control, the console
Can automatically control the ink reconcile mechanism reconcile out required color ink and ink is sprayed onto by needle machine thread by the ink gun
On；
The drying unit directs it to the vehicle body for being dried to the needle machine thread after dyeing apparatus dyes
It is interior.
2. a kind of intelligent sewing machine that can be dyed to needle machine thread as described in claim 1, it is characterised in that：The accommodating case
Feed side be installed with the first guide rack, exit side offers discharge port, the needle machine thread around first guide rack enter
In the accommodating case, and it is pierced by by the discharge port.
3. a kind of intelligent sewing machine that can be dyed to needle machine thread as described in claim 1, it is characterised in that：The drying dress
It sets including drying room and set on indoor dryer is dried, the feed side of the drying room offers feed inlet, exit side dress
Equipped with the second guide rack, the needle machine thread passes through the feed inlet to enter in the drying room, and bypasses second guide rack
It extends in the vehicle body.
4. a kind of intelligent sewing machine that can be dyed to needle machine thread as claimed in claim 3, it is characterised in that：The dryer
For ultraviolet dryer, infrared drying machine, electromagnetic dryer or air flow dryer.
5. a kind of intelligent sewing machine that can be dyed to needle machine thread as described in claim 1, it is characterised in that：Further include and institute
The color scanner of console signal control connection is stated, the color scanner can send out the images of items to be sewed scanned
The console is given, so that it according to the color of image is controlled the ink and is reconciled mechanism and reconciles out corresponding color.
6. a kind of intelligent sewing machine that can be dyed to needle machine thread as described in claim 1, it is characterised in that：Further include and institute
The manipulator of console signal control connection is stated, the ink jet head cartridge is located on the manipulator and moves with it.
7. a kind of intelligent sewing machine that can be dyed to needle machine thread as claimed in claim 6, it is characterised in that：The manipulator
On be also installed with range sensor for incuding the needle machine thread, which, which also controls with the console signal, connects
It connects.
8. a kind of operation principle for the intelligent sewing machine that can be dyed to needle machine thread, which is characterized in that include the following steps：
1) needle machine thread being set around in rack is drawn to around set on the first guide rack of accommodating case feed side, is then passed through receiving
Box simultaneously extends in drying room, and the needle machine thread is bypassed the second guide rack set on drying room exit side again later, is finally drawn
To on vehicle body；
2) start sewing machine, article to be sewed is positioned on color scanner and is scanned, the image after scanning is automatically transmitted to
Console, console automatically control ink and reconcile mechanism and reconcile out required color further according to the color of image；
3) after sewing machine starts, console automatic control manipulator movement, until the range sensor on manipulator senses and is located at
When needle machine thread in the accommodating case, manipulator stops movement, at this point, the ink gun face sewing machine being installed on manipulator
Line；
4) after the completion of step 3, the console automatically controls ink reconciliation mechanism and is sent to modulated ink become reconciled in it again
The ink gun communicated therewith, and spray to needle machine thread and it is dyed；
5) needle machine thread starts to move, contaminated color partially pass through accommodating case after, continuously move in drying room, via set on baking
It does indoor dryer to be dried, is finally moved on the vehicle body and carries out sewing operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810272460.8A CN108330618A (en) | 2018-03-29 | 2018-03-29 | A kind of intelligent sewing machine that needle machine thread can be dyed and its operation principle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810272460.8A CN108330618A (en) | 2018-03-29 | 2018-03-29 | A kind of intelligent sewing machine that needle machine thread can be dyed and its operation principle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108330618A true CN108330618A (en) | 2018-07-27 |
Family
ID=62931551
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810272460.8A Pending CN108330618A (en) | 2018-03-29 | 2018-03-29 | A kind of intelligent sewing machine that needle machine thread can be dyed and its operation principle |
Country Status (1)
| Country | Link |
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| CN (1) | CN108330618A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114592287A (en) * | 2022-03-07 | 2022-06-07 | 杰克科技股份有限公司 | Sewing thread real-time dyeing system and method |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01146574A (en) * | 1987-12-04 | 1989-06-08 | Janome Sewing Mach Co Ltd | Dyeing sewing machine |
| JPH06220987A (en) * | 1993-01-26 | 1994-08-09 | Takasago Thermal Eng Co Ltd | Robot device for ceiling construction |
| JPH09314862A (en) * | 1996-06-04 | 1997-12-09 | Citizen Watch Co Ltd | Recording device |
| JP2001152059A (en) * | 1999-09-17 | 2001-06-05 | Canon Inc | Ink set, recording unit, device for recording image, method for forming image, method for improving grade of image and method for forming monotone image |
| US20070245940A1 (en) * | 2006-04-13 | 2007-10-25 | Vsm Group Ab | Method and device for sewing machine |
| CN106702633A (en) * | 2016-11-21 | 2017-05-24 | 海宁鑫港源纺织品有限公司 | Spiral yarn printing and dyeing equipment |
| CN107326577A (en) * | 2017-08-26 | 2017-11-07 | 范威 | A kind of easy-to-dismount fabric dyeing machine |
| CN208038731U (en) * | 2018-03-29 | 2018-11-02 | 福建铁工机智能机器人有限公司 | A kind of intelligent sewing machine that needle machine thread can be dyed |
-
2018
- 2018-03-29 CN CN201810272460.8A patent/CN108330618A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01146574A (en) * | 1987-12-04 | 1989-06-08 | Janome Sewing Mach Co Ltd | Dyeing sewing machine |
| JPH06220987A (en) * | 1993-01-26 | 1994-08-09 | Takasago Thermal Eng Co Ltd | Robot device for ceiling construction |
| JPH09314862A (en) * | 1996-06-04 | 1997-12-09 | Citizen Watch Co Ltd | Recording device |
| JP2001152059A (en) * | 1999-09-17 | 2001-06-05 | Canon Inc | Ink set, recording unit, device for recording image, method for forming image, method for improving grade of image and method for forming monotone image |
| US20070245940A1 (en) * | 2006-04-13 | 2007-10-25 | Vsm Group Ab | Method and device for sewing machine |
| CN106702633A (en) * | 2016-11-21 | 2017-05-24 | 海宁鑫港源纺织品有限公司 | Spiral yarn printing and dyeing equipment |
| CN107326577A (en) * | 2017-08-26 | 2017-11-07 | 范威 | A kind of easy-to-dismount fabric dyeing machine |
| CN208038731U (en) * | 2018-03-29 | 2018-11-02 | 福建铁工机智能机器人有限公司 | A kind of intelligent sewing machine that needle machine thread can be dyed |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114592287A (en) * | 2022-03-07 | 2022-06-07 | 杰克科技股份有限公司 | Sewing thread real-time dyeing system and method |
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Application publication date: 20180727 |