CN204185679U - Yarn dyeing machine - Google Patents
Yarn dyeing machine Download PDFInfo
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- CN204185679U CN204185679U CN201420667869.7U CN201420667869U CN204185679U CN 204185679 U CN204185679 U CN 204185679U CN 201420667869 U CN201420667869 U CN 201420667869U CN 204185679 U CN204185679 U CN 204185679U
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- dyestuff
- yarn
- collection box
- injection apparatus
- dyepump
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Abstract
The utility model relates to a kind of yarn dyeing machine, comprise dye injection system, the dyestuff circulatory system, walk yarn system, baking oven, control module, described dye injection system comprises booster pump, storage dyestuff case, injection apparatus, the inlet communication of described storage dyestuff case and booster pump, supercharging delivery side of pump is communicated with injection apparatus, the described dyestuff circulatory system comprises dyestuff collection box, filter, dyepump forms, dyestuff pipeline, the inlet communication of dyestuff collection box and dyepump, filter is provided with between dyestuff collection box and the import of dyepump, dyestuff delivery side of pump is by dyestuff pipeline communication extremely storage dyestuff case, the corresponding dyestuff collection box of described injection apparatus.The speed that the utility model controls yarn follows the time of spray-painting material to achieve the object contaminating different colours on same yarn, simplifies the step of follow-up weaving.
Description
Technical field
The utility model relates to a kind of yarn dyeing machine, and this equipment can realize recycle and the yarn multi-color coloring of dyestuff, promotes dye utilization rate, belongs to energy saving and environment friendly dyeing installation.
Background technology
The method of conventional yarns dyeing has three kinds: 1. hank dyeing-be immersed in special dye vat by loose reeled yarn, and this is the colouring method that a kind of cost is the highest; 2. the reel for yarn of cone dyeing-cone dyeing is around on a porose bobbin, and then many bobbins are loaded staining jar, dye liquor circulates, and lofting effect is not so good as hank dyeing with softness.3. beam dyeing-be a kind of extensive package dyeing, first to make warp beam (warping) before tatting manufacture, the yarn of whole warp beam is dyeed, dye as associating pulp machine and beamed yarn wire harness fill.Owing to being warp beam, being suitable for tatting dyeing more so and using.But along with the appearance of warp beam doff, we can the yarn completion cheese after dyeing on axle, the yarn scope of application of this dyeing is just wider, such as the reduction stain method that indigo dyeing uses mostly, only have and use beam dyeing just can well solve, if there is no warp beam doff, be difficult to realize.And the mode that the yarn existed now obtains polychrome has following several: be 1. mixed into by colored fiber in the fiber of base yarn by a certain percentage, make yarn yarn presenting distinct length, color section not of uniform size, color point, as color dotted line, rainbow line etc.; 2., by transgenic technology, produce in fiber biological at some and introduce coloured gene, generate colored fibre thus.
The utility model passes through increase or the minimizing of spraying system, takes leave of a traditional line and contaminates of the same colour, can contaminate multiple color on an one thread.By controlling the speed of yarn, yarn line segment dye can be reached simply, discharge, the multi-effects such as multicolored yarn.On this basis, the utility model sets up the circulatory system, and what realize dye material recycles and avoid it to the pollution of environment.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of yarn dyeing machine of efficient, energy-conserving and environment-protective.
The technical scheme that the utility model is adopted for achieving the above object is: this yarn dyeing machine, comprises dye injection system, the dyestuff circulatory system, walks yarn system, baking oven, control module.
Described dye injection system comprises booster pump, storage dyestuff case, injection apparatus, and the inlet communication of described storage dyestuff case and booster pump, supercharging delivery side of pump is communicated with injection apparatus.
The described dyestuff circulatory system comprises dyestuff collection box, filter, dyepump composition, dyestuff pipeline, the inlet communication of dyestuff collection box and dyepump, is provided with filter between dyestuff collection box and the import of dyepump, and dyestuff delivery side of pump is by dyestuff pipeline communication extremely storage dyestuff case; The corresponding dyestuff collection box of described injection apparatus.
Described walk yarn system comprise motor, take-up pipe, unwrapping wire pipe, directive wheel composition, described motor drives take-up pipe to rotate, yarn, along take-up pipe, directive wheel, unwrapping wire pipe cabling, the cabling circuit of this yarn is also provided with baking oven, is provided with temperature sensor and infrared heater in baking oven.
Described control module connects temperature sensor, infrared heater, machine governor, and control module input port connects temperature sensor, exports and controls infrared heater and machine governor.
Injection apparatus described in the utility model is atomizer.
Compared with prior art, good effect of the present utility model is:
1, the speed that the utility model controls yarn achieves with time of spray-painting material the object contaminating different colours on same yarn, simplifies the step of follow-up weaving.
2, the utility model with the addition of filtration system, avoids the problem of yarn blockage spout with pipeline when dyestuff recycle.
3, the utility model with the addition of the circulatory system, and dyestuff is carried out recycle, solves the problem of dye loss, the use making yarn dyeing evenly simultaneously more save dyestuff fully.
4, dye injection system freely can be added by plant requirements, and on same yarn, spray-painting different colours, has freedom more, and the fabric making it to weave with the different pattern of one thread spray-painting has special pattern effect.
5, after dyeing, also added infrared drying device at yarn, make dyestuff on yarn can rapid draing, avoid in subsequent process and occur that dyestuff is used up, yarn after spray-painting can be dried rapidly by infrared heating system, be beneficial to the yarn finish after dyeing, do not make yarn dyeing flower with other article contacts, it is more abundant that yarn heats when taking volume and being minimum by infrared heating device, the space needed for reduction equipment.
6, in described a kind of fancy yarn coloring system, in described a kind of fancy yarn coloring system, the related link of whole system only needs a small amount of staff to manage, and lower to the schooling relative requirement of employee.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment 1.
Fig. 2 is the structural representation of the utility model embodiment 2.
Detailed description of the invention
The utility model is further elaborated by embodiment below in conjunction with accompanying drawing.
Embodiment 1:
See Fig. 1, yarn dyeing machine described in the utility model, comprises dye injection system 1, the dyestuff circulatory system 2, walks yarn system 3, baking oven 4 and control module 5.
Described dye injection system 1 comprises booster pump 10, storage dyestuff case 11, injection apparatus 12, and the inlet communication of described storage dyestuff case 11 and booster pump 10, the outlet of booster pump 10 is communicated with injection apparatus 12.Injection apparatus described in the utility model is atomizer.
The described dyestuff circulatory system 2 comprises dyestuff collection box 20, filter 21, dyepump 22, dyestuff pipeline 23, the inlet communication of dyestuff collection box 20 and dyepump 22, be provided with filter 21 between the import of dyestuff collection box 20 and dyepump 22, the outlet of dyepump 22 is communicated to storage dyestuff case 11 by dyestuff pipeline 23; The corresponding dyestuff collection box 20 of described injection apparatus 12.
Described walk yarn system 3 comprise motor 31, take-up pipe 32, unwrapping wire pipe 33, directive wheel 34, described motor 31 drives take-up pipe 32 to rotate, yarn is along take-up pipe 32, directive wheel 34, unwrapping wire pipe 33 cabling, the cabling circuit of this yarn is also provided with baking oven 4, in baking oven 4, is provided with temperature sensor 41 and infrared heater 40.
Described control module 5 connects temperature sensor 41, infrared heater 40, motor 31, and control module 5 input connects temperature sensor 41, exports and controls infrared heater 40 and motor 31.
Injection apparatus 12 is flat, and the dyestuff of ejection is cascade shape, and control module controls stopping and spraying of injection.The shower nozzle of described injection apparatus 12 is rotary structure, rotary-jet, and spraying on yarn is discontinuous, and namely part is sprayed onto, and part is not sprayed onto.
The course of work, dyestuff is added in storage dyestuff case 11, by booster pump 10, dyestuff is blasted injection apparatus 12, sprayed by the spout of injection apparatus 12, dyestuff is sprayed by atomizer and dyes to yarn thus, and yarn passes through to walk the rotation of take-up pipe 32 in yarn system 3 and advances, at the uniform velocity or speed change ground pass through dye injection, form the whole of yarn thus, the dyeing of local or level.Yarn enters baking oven 4 after dyeing and dries, and dyestuff is contaminated in yarn fibers rapidly, in case dyestuff is infected with on instrument or other yarns, also prevents it from occurring the inhomogeneities of dyeing.Unnecessary dyestuff enters in dyestuff collection box 20 in dyeing course, is filtered by filter 21, by dyepump 22, unnecessary dyestuff is recycled to storage dyestuff case 11 by dyestuff pipeline 23.The corresponding dyestuff circulatory system 2 of dye injection system 1 described in the utility model, object is reclaimed by different pipelines by different dyestuffs, saves dye material, cost-saving, focuses on the protection of environment.
Embodiment 2:
See Fig. 2, dye injection system 1 described in the utility model, the dyestuff circulatory system 2 are the system of respective independent operating.Can different coloration requirements be answered in dyeing course, select the number of dye injection system 1, the dyestuff circulatory system 2, increase thus or reduce the stereovision of dyeing and color number to meet art in following process, color requirement with this.
Yarn dyeing machine described in the present embodiment, comprises 3 dye injection systems, 1,3 dyestuff circulatory systems 2, walks yarn system 3, baking oven 4 and control module 5.
Described dye injection system 1 comprises booster pump 10, storage dyestuff case 11, injection apparatus 12, and the inlet communication of described storage dyestuff case 11 and booster pump 10, the outlet of booster pump 10 is communicated with injection apparatus 12.Injection apparatus described in the utility model is atomizer.
The described dyestuff circulatory system 2 comprises dyestuff collection box 20, filter 21, dyepump 22, dyestuff pipeline 23, the inlet communication of dyestuff collection box 20 and dyepump 22, be provided with filter 21 between the import of dyestuff collection box 20 and dyepump 22, the outlet of dyepump 22 is communicated to storage dyestuff case 11 by dyestuff pipeline 23; The corresponding dyestuff collection box 20 of described injection apparatus 12.
Described walk yarn system 3 comprise motor 31, take-up pipe 32, unwrapping wire pipe 33, directive wheel 34, described motor 31 drives take-up pipe 32 to rotate, yarn is along take-up pipe 32, directive wheel 34, unwrapping wire pipe 33 cabling, the cabling circuit of this yarn is also provided with baking oven 4, in baking oven 4, is provided with temperature sensor 41 and infrared heater 40.
Described control module 5 connects temperature sensor 41, infrared heater 40, motor 31, and control module 5 input connects temperature sensor 41, exports and controls infrared heater 40 and motor 31.
Injection apparatus 12 is flat, and the dyestuff of ejection is cascade shape, and control module controls stopping and spraying of injection.The shower nozzle of described injection apparatus 12 is rotary structure, rotary-jet, and spraying on yarn is discontinuous, and namely part is sprayed onto, and part is not sprayed onto.
The course of work, dyestuff is added in storage dyestuff case 11, by booster pump 10, dyestuff is blasted injection apparatus 12, sprayed by the spout of injection apparatus 12, dyestuff is sprayed by atomizer and dyes to yarn thus, and yarn passes through to walk the rotation of take-up pipe 32 in yarn system 3 and advances, at the uniform velocity or speed change ground pass through dye injection, form the whole of yarn thus, the dyeing of local or level.Yarn enters baking oven 4 after dyeing and dries, and dyestuff is contaminated in yarn fibers rapidly, in case dyestuff is infected with on instrument or other yarns, also prevents it from occurring the inhomogeneities of dyeing.Unnecessary dyestuff enters in dyestuff collection box 20 in dyeing course, is filtered by filter 21, by dyepump 22, unnecessary dyestuff is recycled to storage dyestuff case 11 by dyestuff pipeline 23.The corresponding dyestuff circulatory system 2 of dye injection system 1 described in the utility model, can be reclaimed different dyestuffs by different pipelines, saves dye material, cost-saving, focuses on the protection of environment.Dye injection system 1 in the utility model, the dyestuff circulatory system 2, walk yarn system 3 be all can be separate system, therefore detachable, easy to maintenance, and dye injection system 1, the dyestuff circulatory system 2 have multiple, can be undertaken increasing or reducing by different requirements, easy to operate, scope of activities is large.
The above is only preferred embodiment of the present utility model; it should be pointed out that for those skilled in the art, without departing from the concept of the premise utility; can also make some improvements and modifications, these improvements and modifications also should be considered as in protection domain of the present utility model.
The present embodiment runs case 1: be example with 3 looks (red, yellow, blue), setting up three dye injection systems 1, not superposing mutually for meeting between three looks, and every interval 20cm between look.Control spraying system and spray 1 second interval 5 seconds, make three dye injection system 1 spacing be 20cm, spray regime also be 20cm, then yarn speed is walked in control is 20cm/s
The present embodiment runs case 2: be applied to cotton reactive dyeing example, with 3 looks (red, yellow, blue) be example, set up three three dye injection systems 1, for satisfied three looks each length is 20cm, wherein mutually superpose between reddish yellow, red basket, superposition length is 10cm, controls three dye injection system 1 sustained firings, three spraying system spacing are made to be 10cm, spray regime is also 20cm, then controlling yarn speed is that after 20cm/s, 1s, speed change is 10m/s, speed change 30m/s after 1s again, lasting 2s so circulate speed change.
Claims (4)
1. yarn dyeing machine, is characterized in that: comprise dye injection system, the dyestuff circulatory system, walk yarn system, baking oven, control module; Described dye injection system comprises booster pump, storage dyestuff case, injection apparatus, the inlet communication of described storage dyestuff case and booster pump, and supercharging delivery side of pump is communicated with injection apparatus; The described dyestuff circulatory system comprises dyestuff collection box, filter, dyepump composition, dyestuff pipeline, the inlet communication of dyestuff collection box and dyepump, is provided with filter between dyestuff collection box and the import of dyepump, and dyestuff delivery side of pump is by dyestuff pipeline communication extremely storage dyestuff case; The corresponding dyestuff collection box of described injection apparatus; Described walk yarn system comprise motor, take-up pipe, unwrapping wire pipe, directive wheel composition, described motor drives take-up pipe to rotate, yarn, along take-up pipe, directive wheel, unwrapping wire pipe cabling, the cabling circuit of this yarn is also provided with baking oven, is provided with temperature sensor and infrared heater in baking oven; Described control module connects temperature sensor, infrared heater, machine governor, and control module input port connects temperature sensor, exports and controls infrared heater and machine governor.
2. yarn dyeing machine according to claim 1, is characterized in that: described injection apparatus is atomizer.
3. yarn dyeing machine according to claim 2, is characterized in that: the shower nozzle of described atomizer is flat.
4. yarn dyeing machine according to claim 2, is characterized in that: the shower nozzle of described atomizer is rotary structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420667869.7U CN204185679U (en) | 2014-11-10 | 2014-11-10 | Yarn dyeing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420667869.7U CN204185679U (en) | 2014-11-10 | 2014-11-10 | Yarn dyeing machine |
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| CN204185679U true CN204185679U (en) | 2015-03-04 |
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| CN201420667869.7U Active CN204185679U (en) | 2014-11-10 | 2014-11-10 | Yarn dyeing machine |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105821604A (en) * | 2016-06-01 | 2016-08-03 | 浙江多元纺织科技有限公司 | Dyeing machine for yarns |
| CN105839318A (en) * | 2016-06-01 | 2016-08-10 | 浙江多元纺织科技有限公司 | Yarn dyeing device and method |
| CN106079867A (en) * | 2016-08-04 | 2016-11-09 | 张艺馨 | A kind of artistic pattern transfer device and printing transferring method thereof |
| CN106906584A (en) * | 2017-01-19 | 2017-06-30 | 武汉纺织大学 | A kind of spiral single thread piezoelectricity spray-dyeing device |
| CN108179574A (en) * | 2018-03-21 | 2018-06-19 | 陶守江 | A kind of section of dyeing equipment and technique |
| CN109235069A (en) * | 2018-10-23 | 2019-01-18 | 查向东 | A kind of coloring apparatus, fibrillation ox-hide and its coloring process |
| CN109267260A (en) * | 2018-11-27 | 2019-01-25 | 江阴市天和纱线科技有限公司 | Multifunctional dyeing machine |
| CN110453425A (en) * | 2019-09-09 | 2019-11-15 | 海盐鸳鸯丝绸印染股份有限公司 | A kind of general dyeing installation of multi-panel material |
| CN111472081A (en) * | 2020-04-17 | 2020-07-31 | 鲁泰纺织股份有限公司 | Weft yarn coloring device in weaving process |
| CN111501243A (en) * | 2020-05-09 | 2020-08-07 | 苏州基列德智能制造有限公司 | Spray dyeing system and method |
| CN113322600A (en) * | 2021-05-27 | 2021-08-31 | 东莞市粤雄纺织品有限公司 | Automatic anhydrous yarn dyeing device of temperature/ultraviolet ray color-changing yarn |
-
2014
- 2014-11-10 CN CN201420667869.7U patent/CN204185679U/en active Active
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105839318A (en) * | 2016-06-01 | 2016-08-10 | 浙江多元纺织科技有限公司 | Yarn dyeing device and method |
| CN105821604A (en) * | 2016-06-01 | 2016-08-03 | 浙江多元纺织科技有限公司 | Dyeing machine for yarns |
| CN106079867A (en) * | 2016-08-04 | 2016-11-09 | 张艺馨 | A kind of artistic pattern transfer device and printing transferring method thereof |
| CN106906584B (en) * | 2017-01-19 | 2019-03-29 | 武汉纺织大学 | A kind of spiral single thread piezoelectricity spray-dyeing device |
| CN106906584A (en) * | 2017-01-19 | 2017-06-30 | 武汉纺织大学 | A kind of spiral single thread piezoelectricity spray-dyeing device |
| CN108179574A (en) * | 2018-03-21 | 2018-06-19 | 陶守江 | A kind of section of dyeing equipment and technique |
| CN109235069A (en) * | 2018-10-23 | 2019-01-18 | 查向东 | A kind of coloring apparatus, fibrillation ox-hide and its coloring process |
| CN109267260A (en) * | 2018-11-27 | 2019-01-25 | 江阴市天和纱线科技有限公司 | Multifunctional dyeing machine |
| CN109267260B (en) * | 2018-11-27 | 2024-01-02 | 江阴市天和纱线科技有限公司 | Multifunctional dyeing machine |
| CN110453425A (en) * | 2019-09-09 | 2019-11-15 | 海盐鸳鸯丝绸印染股份有限公司 | A kind of general dyeing installation of multi-panel material |
| CN111472081A (en) * | 2020-04-17 | 2020-07-31 | 鲁泰纺织股份有限公司 | Weft yarn coloring device in weaving process |
| CN111501243A (en) * | 2020-05-09 | 2020-08-07 | 苏州基列德智能制造有限公司 | Spray dyeing system and method |
| CN111501243B (en) * | 2020-05-09 | 2022-06-03 | 苏州基列德智能制造有限公司 | Spray dyeing system and method |
| CN113322600A (en) * | 2021-05-27 | 2021-08-31 | 东莞市粤雄纺织品有限公司 | Automatic anhydrous yarn dyeing device of temperature/ultraviolet ray color-changing yarn |
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