CN108177241A - Full-automatic pipe pile forming die feed integrated machine - Google Patents
Full-automatic pipe pile forming die feed integrated machine Download PDFInfo
- Publication number
- CN108177241A CN108177241A CN201711486201.7A CN201711486201A CN108177241A CN 108177241 A CN108177241 A CN 108177241A CN 201711486201 A CN201711486201 A CN 201711486201A CN 108177241 A CN108177241 A CN 108177241A
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- Prior art keywords
- pipe pile
- mounting table
- forming die
- pile forming
- mold mounting
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- 238000007789 sealing Methods 0.000 claims description 68
- 238000004140 cleaning Methods 0.000 claims description 46
- 230000006835 compression Effects 0.000 claims description 34
- 238000007906 compression Methods 0.000 claims description 34
- 238000005096 rolling process Methods 0.000 claims description 29
- 238000003825 pressing Methods 0.000 claims description 16
- 239000004568 cement Substances 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 8
- 238000010008 shearing Methods 0.000 claims description 7
- 230000005611 electricity Effects 0.000 claims description 4
- 239000002002 slurry Substances 0.000 claims description 3
- 230000008450 motivation Effects 0.000 claims 1
- 238000004080 punching Methods 0.000 abstract description 21
- 238000000465 moulding Methods 0.000 description 22
- 238000010586 diagram Methods 0.000 description 12
- 239000000463 material Substances 0.000 description 10
- 238000009434 installation Methods 0.000 description 8
- 208000037805 labour Diseases 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000001681 protective effect Effects 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000007493 shaping process Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 210000002683 foot Anatomy 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 230000000994 depressogenic effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012840 feeding operation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 208000036829 Device dislocation Diseases 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000000116 mitigating effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The present invention disclose a kind of full-automatic pipe pile forming die feed integrated machine include for place pipe pile forming die mold mounting table, for by concrete feeding pipe pile forming die drawing-in device and for drive mold mounting table reciprocating movement transfer device；Mold mounting table is located on transfer device and positioned at the lower section of drawing-in device.During using the all-in-one machine, the punching block lower die of pipe pile forming die is fixed on die fixture, then under the driving of mobile device, die fixture drives punching block lower die to be moved back and forth in the lower section of drawing-in device；When one end of punching block lower die moves to the lower section of drawing-in device, drawing-in device starts the feeding into punching block lower die, until when the other end of punching block lower die moves to the lower section of drawing-in device, drawing-in device stops feeding, so as to complete the mechanical feed to punching block lower die.Punching block lower die is moved by mobile equipment by the full-automatic pipe pile forming die feed integrated machine and replaces manual operation, mitigates the labor intensity of operator.
Description
Technical field
The present invention relates to a kind of full-automatic pipe pile forming die feed integrated machines.
Background technology
Currently available technology, a kind of production method of concrete tubular pile：(1) concrete, steel reinforcement cage are prepared；(2) it is laid with
Steel reinforcement cage is mounted in punching block lower die by punching block lower die；(3) concrete is inserted in punching block lower die, covers the conjunction of punching block upper mold
Mould；(4) prestressed stretch-draw is applied to steel reinforcement cage；(5) centrifugal forming.The problem is that：1st, since concrete distributing is entered
Punching block lower die has part concrete during cloth and overflows lower die, unnecessary waste is caused, after the material residue solidification of spilling
Form lopsided material residue.2nd, this distributing method the degree of automation is low, needs to consume a large amount of labours.3rd, clamping process above and below punching block
In, concrete material is easily dropped out among upper and lower mould, is formed material folding, is thereby resulted in the out-of-flatness of mould side, can not only accelerate mold closing screw
Loss, and tube product commissure spillage can be caused, so as to cause defective work.
Invention content
According to an aspect of the invention, there is provided a kind of full-automatic pipe pile forming die feed integrated machine, in solution
One or more of multiple technical problems are stated, pass through the full-automatic pipe pile forming die feed integrated machine of the present invention, their energy：
1. it improves pile pile feeding process the degree of automation, hand labor intensity is greatly reduced；2. prevent traditional feeding manner substantially to mix
The excessive waste of solidifying earth material；3. it eliminates because of defective work caused by joint close spillage problem.
The full-automatic pipe pile forming die feed integrated machine include for place pipe pile forming die mold mounting table, use
In by the drawing-in device in the die cavity of pipe pile forming die that is placed on mold mounting table of concrete feeding and for driving mould
The both ends of tool mounting table are moved back and forth to the transfer device of the lower section of drawing-in device；Mold mounting table is located on transfer device and position
In the lower section of drawing-in device.
When using the full-automatic pipe pile forming die feed integrated machine, the punching block lower die of pipe pile forming die is fixed on
On die fixture, and punching block lower die is opening up, and then under the driving of mobile device, die fixture drives steel
Mould lower die is moved back and forth in the lower section of drawing-in device；When one end of punching block lower die moves to the lower section of drawing-in device, feeding dress
Beginning feeding into punching block lower die is put, until when the other end of punching block lower die moves to the lower section of drawing-in device, drawing-in device stops
The only feeding into punching block lower die so as to complete the mechanical feed to punching block lower die, moves punching block lower die by mobile equipment and replaces
Manual operation mitigates the labor intensity of operator.
In some embodiments, which further includes is placed on mould for clearing up
Have mounting table on pipe pile forming die mould while mould while cleaning plant；Mould side cleaning plant is located at mold mounting table at least
Side and positioned at one end of drawing-in device, transfer device drives mold mounting table from drawing-in device to past between the cleaning plant of mould side
It is multiple mobile.As a result, using mould when cleaning plant clears up the mould of the pipe pile forming die on the die fixture for completing feeding,
The mould side of two pieces of pipe pile forming dies is enable to fit closely, it is mixed in pipe pile forming die when avoiding the pipe pile forming die from rotating
Solidifying soil leaks at the mould side that two pieces of pipe pile forming dies combine；And will be contained with automatically by transfer device pile pile into
At the die fixture of pattern tool is moved to where the cleaning plant of mould side, pile pile is cleared up by mould side cleaning plant automatically and is molded
The mould side of mold mitigates the labor intensity of operator.
In some embodiments, transfer device includes electric rotating machine, base station, transfer guide rail, idler wheel, gear and rack；
Transfer guide rail is located at at least side of mold mounting table, and transfer guide rail is horizontally disposed, and transfers guide rail at least along feeding
One end of the separate mould of device separate drawing-in device of cleaning plant when one end of cleaning plant extends to mould；It transfers on guide rail
Idler wheel is fitted with, idler wheel is hinged on the bottom of base station；Mold mounting table is located on base station；Electric rotating machine is also equipped on base station,
Electric rotating machine rotates for drive gear；It transfers and the rack concordant with transfer guide rail both ends, tooth is also equipped on the side wall of guide rail
Item is parallel to transfer guide rail, rack and pinion engagement.It is rotated as a result, by motor-driven gear, since rack is fixed and and tooth
Wheel engagement, therefore gear rotation drives base station to be moved on transfer guide rail, so as to fulfill the automatic shifting of base station mold mounting table
It is dynamic.
In some embodiments, mould when cleaning plant includes mould for rolling pipe pile forming die on cement slurry
Rolling device, for driving rolling device in the horizontal plane along the first water for being moved back and forth perpendicular to the direction of mold mounting table
Flat mobile device and mounting bracket；First level mobile device is located in mounting bracket, first level mobile device edge level side
To setting, rolling device is located in first level mobile device and positioned at one end and top of mold mounting table.Work as transfer as a result,
When die fixture is transplanted on the lower section of rolling device by device, rolling device pulverizes the cement of solidification, is convenient to clean.
In some embodiments, mould side cleaning plant further includes the pile pile molding placed on cleaning mold mounting table
The clearing apparatus on the mould side of mold；Clearing apparatus be also provided in first level mobile device and positioned at one end of mold mounting table and
Top, and rolling device is between drawing-in device and clearing apparatus.What clearing apparatus can pulverize rolling device as a result, is solidifying
Gu the concrete on when mould is in upper cement and mould cleans demolding edge, when making two pieces of pipe pile forming die moldings, mould side can
It fits closely, the concrete in the tubular moulding mold after molding is avoided to be leaked from mould side.
In some embodiments, which further includes mobile stent, mobile branch
It is erected in first level mobile device；Rolling device includes electric saw and the first compression cylinder；The cylinder body of first compression cylinder and
One end of the engine base of electric saw is hinged on mobile stent, the piston rod of the other end of the engine base of electric saw also with the first compression cylinder
It is hinged；Mobile stent is further included, mobile branch is erected in first level mobile device；Rolling device includes electric saw and first and compresses
Cylinder；The cylinder body of first compression cylinder and the engine base of electric saw are hinged on mobile stent, and the engine base of electric saw is also compressed with first
The piston rod of cylinder is hinged；Electric saw is located at one end and top of die fixture.Mold is fixed when transfer device as a result, and is filled
When putting the lower section for being transplanted on electric saw, the first compression cylinder driving electric saw is pressed on the mould of the pipe pile forming die of die fixture
The cement of solidification is pulverized, is convenient to clean by Bian Shang.
In some embodiments, clearing apparatus includes the second compression cylinder, rotary electric machine and wire brush；Second compresses gas
One end of the cylinder body of cylinder and the engine base of rotary electric machine is hinged on moving frame, and electric saw is located at rotary electric machine and drawing-in device
Between, the piston rod of the other end of the engine base of rotary electric machine also with the second compression cylinder is hinged, and rotary electric machine is for driving steel wire
Brush rotation, wire brush are located at one end and top of mold mounting table.The wire brush of clearing apparatus can be by rolling device as a result,
What electric saw pulverized be set in mould in upper cement and mould on concrete clean demolding edge, make two pieces of pipe pile forming dies moldings
When, mould side can fit closely, and the concrete in the tubular moulding mold after molding is avoided to be leaked from mould side.
In some embodiments, which further includes to install sealing cord
To the sealing attacher in the seal groove of pipe pile forming die and for sealing attacher to be driven vertically back and forth to move
Dynamic vertical shift device；Vertical shift device is located in mounting bracket, and sealing attacher is located on vertical shift device, clearly
Sweeping device is located between drawing-in device and sealing attacher, and sealing attacher is located at one end and top of mold mounting table.
As a result, after rolling device and clearing apparatus clean out the cement residue on the mould side of pipe pile forming die, sealing cord installation
Sealing cord is installed in the seal groove on the mould side of pipe pile forming die by machine under the driving of vertical shift device, is further kept away
The concrete exempted from the tubular moulding mold after molding leaks, while mitigate the labor intensity of operator from mould side, carries
High efficiency.
In some embodiments, which further includes that sealing cord is driven to pacify
Installation is in the horizontal plane along the second horizontally moving device moved back and forth perpendicular to the direction of mold mounting table；Second moves horizontally
Device is located in mounting bracket, and the second horizontally moving device is set in the horizontal plane along perpendicular to the direction of mold mounting table,
Vertical shift device is located on the second horizontally moving device.Sealing can accurately be adjusted by the second horizontally moving device as a result,
The relative position of attacher and die fixture ensures the accuracy of sealing attacher installation sealing cord.
In some embodiments, sealing attacher is included for storing the roller of sealing cord, for by sealing cord pressure
Tightly the L-type briquetting in mold seal groove one end, the clamping device for grip seal rope, the dress of the shearing for shearing sealing rope
It puts, pressing plate and the second transfer device for being pressed on sealing cord in the seal groove of mold；Vertical shift device and the second water
Flat mobile device is equipped with that multiple and quantity is equal, each vertical shift device is individually connect with the second horizontally moving device；
Roller, L-type briquetting, clamping device, shear and pressing plate are individually located on a vertical shift device and away from drawing-in device
By closely arranging successively to remote sequence；Second mobile device is located in mounting bracket and in the horizontal plane along the axis of mold mounting table
Line directional spreding, the second horizontally moving device for being connected with vertical shift device and L-type briquetting in turn are located at the second mobile device
On, the second mobile device is used to that L-type briquetting to be driven to move back and forth along the axis direction of mold mounting table in the horizontal plane.As a result,
When the pipe pile forming die on die fixture is transplanted on the lower section of sealing attacher by transfer device, L-type briquetting will
In the seal groove on the mould side of the sealing cord press-in pipe pile forming die on gripping apparatus grips roller, when transfer device drives mold
During end (towards one end of the feed end of full-automatic pipe pile forming die feed integrated machine) of fixing device, briquetting is by sealing cord
So as to which sealing cord is installed in the seal groove on mould side of pipe pile forming die.After shear, shear will be close
Lashing is cut.
In some embodiments, roller is the multi-step cylinder that longitudinal section is I-shaped.Roller is that longitudinal section is
The multi-step cylinder of I-shaped.Sealing cord is wrapped in the step of cylinder as a result, and when avoiding the roller from rotating, sealing cord is from rolling
It comes off on cylinder.
In some embodiments, first level mobile device, the second horizontally moving device and vertical shift device wrap
The moving guide rail and movement sliding block for including oil cylinder and being mutually adapted；The cylinder body of oil cylinder is mounted on one end of moving guide rail, the work of oil cylinder
Stopper rod is connect with mobile sliding block；The moving guide rail of first level mobile device is mounted in mounting bracket and in the horizontal plane along vertical
Directly in the directional spreding of pipe pile forming die, mobile stent is mounted on the mobile sliding block of first level mobile device；Second water
The moving guide rail of flat mobile device is mounted in mounting bracket and in the horizontal plane along perpendicular to the direction of pipe pile forming die point
Cloth, the moving guide rail of vertical shift device are mounted on the mobile sliding block of the second horizontally moving device；Roller, L-type briquetting, clamping
Device, shear and pressing plate are individually located on the mobile sliding block of a vertical shift device, and roller is hinged on vertical shifting
On the mobile sliding block of dynamic device.Thus, it is possible to roller, L-type briquetting, clamping device, shear and pressing plate are adjusted as needed
With the relative position of die fixture, ensure the accuracy of sealing attacher installation sealing cord, simple in structure, operation side
Just.
In some embodiments, it further includes anti-on the outside of the die cavity of pipe pile forming die for concrete to be prevented to be splashed to
Protection unit, protective device include baffle, for driving pipe pile forming die of the baffle in the horizontal plane on protective device
Extending direction move back and forth third horizontally moving device and mounting bracket；Installation is erected at the side of mold mounting table, third
Horizontally moving device is located on mounting bracket and is distributed in the horizontal direction, and baffle is located on third horizontally moving device；Protective device
It is located at equipped with two groups and respectively the both sides of mold mounting table；Baffle is located at the top of mold mounting table and under drawing-in device
Side, the both ends of baffle and mold mounting table at least extend to the other end from one end of pipe pile forming die, and the top of baffle is to mould
The outside for having mounting table tilts.Third horizontally moving device driving baffle is moved on the mould side of pipe pile forming die as a result, can
During effectivelying prevent drawing-in device feeding, concrete splashes the mould side of pipe pile forming die, when making two mold clampings, mould side without
Method is bonded completely, and when rotating the mold after molding, the concrete in mold can be from the situation that mould side leaks.
In some embodiments, protective device further includes to drive baffle and third horizontally moving device along vertical side
To from the lower section of the upper surface of mold mounting table to the vertical shifting moved back and forth between the top of the upper surface of mold placement platform
Dynamic adjusting apparatus；Vertical shift adjusting apparatus is located on mounting bracket, and vertical shift adjusting apparatus is vertically set, third water
Flat mobile device is located in vertical shift adjusting apparatus.Pass through third horizontally moving device and vertical shift adjusting apparatus as a result,
The relative position of regulating fender and die fixture, and pass through the mould side that baffle is pressed on mold by vertical shift adjusting apparatus
On, it can be tilted to avoid mould side.
In some embodiments, third horizontally moving device and vertical shift adjusting apparatus also include oil cylinder and phase
The moving guide rail and mobile sliding block being mutually adapted to；The cylinder body of oil cylinder is mounted on one end of moving guide rail, the piston rod of oil cylinder and movement
Sliding block connects；The moving guide rail of vertical shift adjusting apparatus is vertically set；The moving guide rail of third horizontally moving device
It is located on the mobile sliding block of vertical shift adjusting apparatus and in the horizontal plane along the directional spreding perpendicular to pipe pile forming die, gear
Plate is located on the mobile sliding block of third horizontally moving device.Thus, it is possible to baffle and die fixture as needed is opposite
Position avoids concrete from being splashed on the mould side of mold, simple in structure, easy to operate.
In some embodiments, the cross section of the mold placed side of mold mounting table is opening up " V " font.By
This, when mold is placed on the mold mounting table of " V " font, mould is pressed in vertical shift adjusting apparatus driving baffle by mold
When having on mounting table, the axis of mold and the intersection of " V " font are located in same vertical plane, convenient for determining the center of mold,
And the position consistency of each mold is kept, it is conveniently adjusted baffle, rolling device, clearing apparatus and the position for sealing attacher.
In some embodiments, further include for control the electric rotating machine of transfer device, electric saw, the first compression cylinder,
Second compression cylinder, rotary electric machine, clamping device and shear and first level mobile device, second move horizontally dress
Put, the job order of the oil cylinder of third horizontally moving device, vertical shift device and vertical shift adjusting apparatus, the working time and
The control device of working method；Electric rotating machine, electric saw, the first compression cylinder, the second compression cylinder, the rotation electricity of transfer device
Machine, clamping device and shear and first level mobile device, the second horizontally moving device, third horizontally moving device,
Vertical shift device and the oil cylinder of vertical shift adjusting apparatus are connect with control device.It is controlled and moved by control device as a result,
Send motor, electric saw, the first compression cylinder, the second compression cylinder, rotary electric machine, clamping device and the shear and of device
One horizontally moving device, the second horizontally moving device, third horizontally moving device, vertical shift device and vertical shift adjustment dress
Job order, working time and the working method for the oil cylinder put realize automation, and easy to operation, the labour for mitigating operator is strong
Degree.
In some embodiments, sensor is further included；On drawing-in device, on mold mounting table, the full-automatic pipe of baffle
Forming pile mold feed integrated machine both ends, the charging close to full-automatic pipe pile forming die feed integrated machine of mould side cleaning plant
The one end at end and one end of the discharge end close to full-automatic pipe pile forming die feed integrated machine of shear are equipped with biography
Sensor.Detect whether mold is located at the lower section of drawing-in device, whether mold is moved to mould side cleaning plant by sensor as a result,
At place and whether mold completes the installation of sealing cord, and detection data is transmitted to control device, and control device is according to inspection
Survey as a result, control third horizontally moving device and vertical shift adjusting apparatus baffle whether is driven to be pressed on the mould side of mold, control
The position of first level mobile device adjustment electric saw and wire brush processed controls the first compression cylinder and the second compression cylinder will simultaneously
Electric saw and wire brush are pressed on the mould side of mold, also control the second horizontally moving device and vertical shift device adjust roller,
The position of clamping device, shear and pressing plate, and job order and the working time of clamping device and shear are controlled, with
Realize the automation of full-automatic pipe pile forming die feed integrated machine.
Description of the drawings
Fig. 1 is the structure diagram of the full-automatic pipe pile forming die feed integrated machine of an embodiment of the present invention；
Fig. 2 is enlarged structure schematic diagram at pipe pile forming die feed integrated machine A full-automatic shown in Fig. 1；
Fig. 3 is the structure diagram of the mould side cleaning plant of full-automatic pipe pile forming die feed integrated machine shown in Fig. 1；
Fig. 4 is enlarged structure schematic diagram at pipe pile forming die feed integrated machine B full-automatic shown in Fig. 3；
Fig. 5 is the structure diagram at another visual angle of mould side shown in Fig. 3 cleaning plant；
Fig. 6 is enlarged structure schematic diagram at pipe pile forming die feed integrated machine C full-automatic shown in Fig. 1；
Fig. 7 is enlarged structure schematic diagram at pipe pile forming die feed integrated machine E full-automatic shown in Fig. 3；
Fig. 8 is enlarged structure schematic diagram at pipe pile forming die feed integrated machine D full-automatic shown in Fig. 3；
Fig. 9 is enlarged structure schematic diagram at pipe pile forming die feed integrated machine F full-automatic shown in Fig. 3；
Figure 10 is another viewing angle constructions schematic diagram of clamping device shown in Fig. 7；
Figure 11 is another viewing angle constructions schematic diagram of shear shown in Fig. 7；
Figure 12 is the structure diagram of the transfer device of another embodiment.
Specific embodiment
The invention will now be described in further detail with reference to the accompanying drawings.
Fig. 1 schematically shows a kind of full-automatic pipe pile forming die feeding one of embodiment according to the present invention
Machine.
The full-automatic pipe pile forming die feed integrated machine as shown in Figure 1 includes mold mounting table 11,20 and of drawing-in device
Transfer device 30, wherein, for placing pipe pile forming die 50, (pipe pile forming die includes upper mold under to mold mounting table 11
Mould, upper mold or lower die are symmetrical semi-cylindrical shaped, and pipe pile forming die is formed for when being molded pile pile, upper mold to be molded with lower die
Cylinder；During feeding, feeding only is carried out, then upper mold and lower die are molded to the upper mold of pipe pile forming die or lower die, is carried herein
And pipe pile forming die 50 in the case where not particularly pointing out, be one in the upper mold or lower die for represent pipe pile forming die
It is a)；Drawing-in device 20 is used in the die cavity 52 of pipe pile forming die 50 that concrete feeding is placed on mold mounting table 11；
Transfer device 30 is used to that the both ends of mold mounting table 11 to be driven to move back and forth to the lower section of drawing-in device 20.Mold mounting table 11 is set
On transfer device 30 and positioned at the lower section of drawing-in device 20.
Drawing-in device 20 is located at one end of die fixture 10, meanwhile, drawing-in device 20 is located at die fixture 10
Top.
In order to realize that concrete is fed the pile pile shaping mould being placed on die fixture 10 by drawing-in device 20 automatically
The purpose of the die cavity 52 of tool 50 in the present embodiment, can set transfer device 30 in at least side of die fixture 10,
And drawing-in device 20 is arranged on transfer device 30, transfer device 30 drives drawing-in device 20 from die fixture 10
Pipe pile forming die 50 one end to the other end move back and forth, with automatically by concrete feed die fixture 10 on pipe
In the die cavity 52 of forming pile mold 50.Specific embodiment is, as shown in Fig. 2, transfer device 30 includes transfer guide rail 31, electric rotating
Machine 32, gear 33, idler wheel 34, base station 35 and rack 36.Wherein, 31 surface of transfer guide rail is smooth, and transfer guide rail 31 is mounted on mould
Has at least side of mounting table 11, transfer guide rail 31 is horizontally disposed and is located at the lower section of drawing-in device 20, transfers guide rail
31 at least extend to the other end of mold mounting table 11 along one end of mold mounting table 11, that is, the length for transferring guide rail 31 is more than mould
Has the length of mounting table 11, while the both ends for transferring guide rail 31 at least extend to the outside at the both ends of drawing-in device 20.Transfer is led
The lateral surface or medial surface of rail 31 are equipped with the rack 36 concordant with 31 both ends of moving guide rail, and rack 36 and transfer guide rail 31 are flat
Row.Idler wheel 34 is fitted on transfer guide rail 31, lateral shift occurs while rolling in order to avoid idler wheel 34 along transfer guide rail 31,
The both ends of idler wheel 34 are fastened on transfer guide rail 31, and idler wheel 34 is hinged on the bottom of base station 35, and mold mounting table 11 is mounted on base
On platform 35.Electric rotating machine 32 is also equipped on base station 35, electric rotating machine 32 rotates for drive gear 33, and electric rotating machine 32 is with driving
The connection mode of moving gear 33 can be coaxially connected by shaft coupling.In order to ensure that transfer device 30 can be smoothly with dynamic model
Tool mounting table 11 moves, base station 35 can be arranged to the length of mold mounting table 11 match (length of base station 35 is more than,
Less than or equal to the size of mold mounting table 11), then on the direction extended along mold mounting table 11 of the bottom of base station 35
It is hinged with multiple idler wheels 34, it is preferred that be at least respectively articulated at the both ends of the bottom of base station 35 there are one idler wheel 34, to avoid base
Warpage occurs for platform 35.It, can be in base station 35 in order to ensure that transfer device 30 has enough power drive mold mounting tables 11 to move
The multiple electric rotating machines 32 of upper installation, each electric rotating machine 32 drive a gear 33 to rotate, each gear 33 is and rack
36 engagements.Further, in order to ensure that transfer device 30 can be moved smoothly driven mold mounting table 11, two groups are provided with
Transfer device 30, on the base station 35 of wherein side one group of transfer device 30 installed therein of the bottom of base station 35, base station 35
The opposite side of bottom is mounted on the base station 35 of another group of transfer device 30, and one of which transfer device 30 can be not provided with revolving
Rotating motor 32, gear 33 and rack 36.
Drawing-in device 20 includes hopper 21 and feeding frame 22.Hopper 21 is for storing concrete materials, in order to make coagulation
Local product material can be equably fed in the die cavity 52 of the pipe pile forming die 50 on mold mounting table 11, and hopper 21 is arranged to bore
Shape.Hopper 21 is mounted on feeding frame 22, in order to ensure that feeding frame 22 can steadily support hopper 21, feeding frame 22
At least provided with four support feets, and every side of mold mounting table 11 is at least provided with two support feets, by support feet by hopper
21 are supported on the top of mold mounting table 11, while the spout 211 of hopper 21 is higher than mold mounting table 11, meanwhile, also above
The pipe pile forming die 50 placed on mold mounting table 11, in order to be fed the concrete in hopper 21 by spout 211
In the die cavity 52 of pipe pile forming die 50 on mold mounting table 11.For the ease of the full-automatic pipe pile forming die feeding one
The automation mechanized operation of machine, spout 211 are equipped with operated pneumatic valve, by the opening and closing of operated pneumatic valve, feeding can be controlled to fill
Put 20 beginning feeding and end feeding.
It, will pipe with loop wheel machine or driving in mold mounting table 11 before drawing-in device 20 is entered when equipment brings into operation
The die ontology 51 of forming pile mold 50 is placed on mold mounting table 11, is then turned on the electric rotating machine being mounted on base station 35
32,32 drive gear 33 of electric rotating machine rotates, and since gear 33 is engaged with rack 36, and rack 36 is mounted on transfer guide rail
On 31, gear 33 rotates the extending direction movement of an edge rack 36 on one side, while drives base station 35 and on base station 35
Mold mounting table 11 move together；When the one end of pipe pile forming die 50 being placed on base station 35 is moved to feeding for hopper 21
During the lower section of material mouth 211, operated pneumatic valve is opened, is molded the pile pile on concrete feeding mold mounting table 11 in drawing-in device 20
While in the die cavity 52 of mold 50,32 drive gear 33 of electric rotating machine drives base station 35 to be put with mold mounting table 11 and mold
It puts the pipe pile forming die 50 placed on platform 11 to move together, until the other end of pipe pile forming die 50 is moved to hopper 21
The mechanical feed to pipe pile forming die 50 at this point, closing operated pneumatic valve, is completed in the lower section of spout 211.When needing, batch is right
When pipe pile forming die 50 carries out feeding, electric rotating machine 32 can be controlled to continue drive gear 33 and rotated, driven mold mounting table
11 are moved to the outside of drawing-in device 20, are taken away the pipe pile forming die 50 for completing feeding by loop wheel machine or driving, then will
Treat that the pipe pile forming die 50 of feeding is put on mold mounting table 11, control electric rotating machine 32 rotates backward, and repeats above-mentioned feeding
Operation；Electric rotating machine 32 can also be first controlled after loop wheel machine or driving take the pipe pile forming die 50 for completing feeding away
It rotates backward, the rotation of drive gear 33 drives base station 35 and mold mounting table 11 to return to original position, the pile pile that then will treat feeding
Molding die 50 is placed on mold mounting table 11, repeats above-mentioned feeding operations.Since electric rotating machine 32 at the uniform velocity rotates, drive
Pipe pile forming die 50 on mold mounting table 11 and mold mounting table 11 is not only realized at the uniform velocity in 20 times movements of drawing-in device
The mechanical feed of pipe pile forming die 50 mitigates the labor intensity of operator, moreover, concrete can uniformly feed pile pile molding
In the die cavity 52 of mold 50, feeding is high-quality, thus molding pile pile uniform wall thickness, and performance is stablized.
The opening and closing of electric rotating machine 32 and operated pneumatic valve and the selection of the working method of electric rotating machine 32 can lead to
Manual operation is crossed, it can also be by the way that sensor and control device be set to realize automation mechanized operation.For example, on mold mounting table 11
Equipped with for detecting the sensor that pipe pile forming die 50 whether is placed on mold mounting table 11, in the hopper of drawing-in device 20
Spout 211 be equipped with sensor, sensor be located at hopper 21 be located at spout 211 near hopper 21 outside hopper sheet
On body, all the sensors and operated pneumatic valve are connect with control device.When the sensor on mold mounting table 11 detects mold
When being placed with pipe pile forming die 50 on mounting table 11, control device controls 32 sliding tooth of electric rotating machine according to the information detected
33 rotation of wheel；When the sensor on hopper 21 detects that one end of the pipe pile forming die 50 on mold mounting table 11 is moved to material
During the lower section of the hopper port 211 of bucket 21, control device is opened according to the information control operated pneumatic valve detected, mixed in hopper 21
Solidifying soil is fed from hopper port 211 in the die cavity 52 of the pipe pile forming die 50 on mold mounting table 11；Biography on hopper 21
Sensor detects that the other end of the pipe pile forming die 50 on mold mounting table 11 is moved to the lower section of the hopper port 211 of hopper 21
When, control device is closed according to the information control operated pneumatic valve detected；When electric rotating machine 32 drive mold mounting table 11 and
It, can will be complete on mold mounting table 11 when pipe pile forming die 50 on mold mounting table 11 moves out the lower section of drawing-in device 20
Pipe pile forming die 50 into feeding is taken away；When the sensor on mold mounting table 11 is detected on mold mounting table 11 without pile pile
During molding die 50, control device is reversely rotated according to information control 32 drive gear 33 of electric rotating machine detected, until driving
Moving mold mounting table 11 is moved to original position.Repeat the automation feeding that pipe pile forming die 50 can be realized in aforesaid operations.
In order to realize that concrete is fed the pile pile shaping mould being placed on die fixture 10 by drawing-in device 20 automatically
The purpose of the die cavity 52 of tool 50 in other embodiments, as shown in figure 12, can set transfer dress in the lower section of drawing-in device 20
Put 30, transfer device 30 runs through drawing-in device 20, and the distance at the both ends of transfer device 30 to drawing-in device 20 is at least more than mould
Have the length of fixing device 10, and die fixture 10 is arranged on transfer device 30.By transfer device 30 by mould
The pipe pile forming die 50 placed in tool fixing device 10 is transported to the lower section of drawing-in device 20, and make die fixture 10
On one end of pipe pile forming die 50 moved back and forth to the other end in the lower section of drawing-in device 20, drawing-in device 20 automatically will be mixed
The die cavity 52 of pipe pile forming die 50 that solidifying soil feeding is disposed below.Specific embodiment is, as shown in figure 12, transfer device packet
Drag chain 301, carrying roller 302, guide rail 303, sprocket wheel, motor and mounting bracket 304 are included, mounting bracket 304 is located under drawing-in device 20
Side, is at least equipped with two guide rails parallel and that both ends are concordant on mounting bracket, and the both sides of drag chain are hinged with multiple leads with described
The carrying roller of rail adaptation, and the carrying roller of the wherein side of drag chain is adapted to a wherein guide rail, the load-bearing of the opposite side of drag chain
Wheel is adapted to another guide rail, and the sprocket wheel being adapted to drag chain and the motor rotated for drive sprocket are additionally provided on mounting bracket, is dragged
The length of chain is more than the length of die fixture 10, and guide rail runs through drawing-in device 20, and the both ends of guide rail are to drawing-in device 20
Distance at least more than the length of drag chain, die fixture 10 is located on the drag chain.By motor-driven drive sprockets just
Turn and reversion, drive drag chain are moved back and forth along the direction that guide rail extends in the lower section of drawing-in device 20, dragged so as to drive to be mounted on
The pipe pile forming die 50 on die fixture 10 and die fixture 10 on chain is past in the lower section of drawing-in device 20
It is multiple mobile, realize drawing-in device 20 automatically by the purpose of the die cavity 52 of concrete feeding pipe pile forming die 50.
In other embodiments, transfer device can also be made of moving guide rail, motor, screw, pedestal and mobile sliding block,
Moving guide rail is mounted on pedestal and lower section horizontally disposed and positioned at drawing-in device, the length of moving guide rail are more than mould
Has the length of mounting table, while the both ends of moving guide rail at least extend to the outside at the both ends of drawing-in device；Motor, which is mounted on, to be moved
On the pedestal of dynamic guide rail one end, the rotation axis of motor is coaxially connected by one end of shaft coupling and screw, the other end hinge of screw
It is connected on pedestal, screw is parallel with moving guide rail, and mobile sliding block is adapted to moving guide rail, and mobile sliding block is equipped with and screw establishing
Screw hole, mold mounting table is mounted on mobile sliding block.When the motor is energized, driving screw rotation makes mobile sliding block in guide rail
Upper movement, so as to drive the reciprocating movement (not shown) of entire mould mounting table 11.
In the present embodiment, in order to avoid the concrete of the spout 211 of hopper 21 outflow is splashed to pipe pile forming die
Position other than 50 die cavity 52, causes environmental pollution, as shown in Figure 1, the full-automatic pile pile molding feed integrated machine further includes
Protective device 10, protective device 10 include baffle 12, mounting bracket 15 and third horizontally moving device 13, wherein, third level is moved
Dynamic device 13 is used for the extension for driving baffle 12 in the horizontal plane along the pipe pile forming die 50 on mold mounting table 11
Direction moves back and forth.Mounting bracket 15 is located at the side of mold mounting table 11, and third horizontally moving device 13 is located on mounting bracket 15
And be distributed in the horizontal plane along the extending direction perpendicular to mold mounting table 11, baffle 12 is located on third horizontally moving device.
In order to which the concrete that the spout 211 of hopper 21 flows out is made not to be splashed on the mould side 53 of 50 both sides of pipe pile forming die,
Outside will not be splashed to from the both sides of pipe pile forming die 50, at least one set of protection dress is equipped in the both sides of mold mounting table 11
10 are put, and the length of baffle 12 is not less than the length of pipe pile forming die 50.In order to while preventing concrete from splashing, not shadow
The feeding of hopper 21 is rung, the top of baffle 12 is tilted to the outside of mold mounting table 11.Baffle 12 is located at mold mounting table 11
Top and the lower section of drawing-in device 20, when being placed with pipe pile forming die 50 on mold mounting table 11, baffle 12 is higher than pile pile
The mould side 53 of molding die 50.Preferably, in order to the concrete of spout 211 is preferably avoided to be splashed to pipe pile forming die 50
With the place other than baffle 12, the top of baffle 12 is higher than spout 211.
Further, in order to make pipe pile forming die 50 in feeding, 53, the mould side of the both sides of pipe pile forming die 50
In in same level, ensure the feeding quality of pipe pile forming die 50, while feeding work is completed convenient for pipe pile forming die 50
After sequence, to the mould of pipe pile forming die 50 while 53 cleaning, sealing cord is mounted on the mould of pipe pile forming die 50 while 53 it is close
In sealing groove 531 and the molding of the upper mold and lower die of pipe pile forming die, as shown in figures 1 to 6, protective device 10 further includes perpendicular
Straight device for moving and adjusting 14, vertical shift adjusting apparatus 14 are located on mounting bracket 15, and vertical shift adjusting apparatus 14 is along vertical side
To setting, third horizontally moving device 13 is located in vertical shift adjusting apparatus 14, and vertical shift adjusting apparatus 14 is used to drive
Third horizontally moving device 13 vertically moves back and forth, and drives and is located at baffle 12 on third horizontally moving device 13 from mould
On tool mounting table 11 mould of pipe pile forming die placed while lower section to mould while top between move back and forth.By moving vertically
Dynamic adjusting apparatus 14 drives third horizontally moving device 13 that baffle 12 is driven to move upwardly together, when baffle 12 is molded higher than pile pile
During the mould side of mold, the top of pipe pile forming die, and baffle are moved to by the driving baffle 12 of third horizontally moving device 13
12 inside is concordant with the inside on the mould side of pipe pile forming die, at this point, driving baffle 12 by vertical shift adjusting apparatus 14
It is pressed on the mould side of pipe pile forming die, pipe pile forming die is pressed in simultaneously due to being located at the baffle of both sides of mold mounting table 11
On the mould side of both sides, the mould side of the both sides of pipe pile forming die is located in same level, then controls vertical shift adjustment dress
Putting 14 driving third horizontally moving devices 13 drives baffle 12 to move up a distance, at this point, baffle 12 and pile pile shaping mould
The mould side of tool is contour, but the two is not in contact, while transfer device 30 drives 11 movement of mold mounting table as a result, baffle 12
The movement of tubular moulding mold being placed on mold mounting table 11 will not be hindered, while concrete can be blocked, avoids hopper
The concrete of 21 outflows is splashed to the mould side of pipe pile forming die, while concrete avoids being splashed to baffle 12 and pile pile shaping mould
Place other than the die cavity of tool.
In the present embodiment, as shown in fig. 6, third horizontally moving device 13 and vertical shift adjusting apparatus 14 include oil
Cylinder 441 and the moving guide rail 442 being mutually adapted and mobile sliding block 443；The cylinder body of oil cylinder 441 is mounted on moving guide rail 442
One end, the piston rod of oil cylinder 441 are connect with mobile sliding block 443；The moving guide rail 442 of vertical shift adjusting apparatus 14 is mounted on peace
It shelves on 15 and vertically sets；The moving guide rail 442 of third horizontally moving device 13 is mounted on vertical shift adjustment dress
It puts on 14 mobile sliding block 443 and in the horizontal plane along the directional spreding perpendicular to the pipe pile forming die, baffle 12 is installed
On the mobile sliding block 443 of third horizontally moving device 13.13 He of third horizontally moving device can be controlled by control device
The stroke of the oil cylinder 441 of vertical shift adjusting apparatus 14；Can also on mounting bracket 15 corresponding location settings sensor, be used for
Detect the mould side whether baffle 12 is higher than pipe pile forming die；Sensing can also be set on the lateral wall of the lower section of hopper 21
Device, whether concordant with the mould side of pipe pile forming die for detecting the inward flange of baffle 12, then, control device is tied according to detection
Fruit control third horizontally moving device 13 or the startup and shutdown of the oil cylinder 441 of vertical shift adjusting apparatus 14 and control oil
The stretching of the piston rod of cylinder 441 or retraction, automatically to adjust baffle 12 to the position concordant with the mould side of pipe pile forming die.
It is also equipped with detecting the biography whether mold mounting table 11 is moved to the position at 12 place of baffle on mounting bracket 15
Sensor when there is the mold mounting table 11 that placed mold in the position where sensor detects baffle 12, transmits signals to
Control device, control device, which provides instruction, makes third horizontally moving device 13 and vertical shift adjusting apparatus 14 with regulating fender 12
With the relative position of mold, certain distance is moved up after making the mould side of 12 compaction mold of baffle, ensures that baffle 12 and mold can
With relative movement；When detecting that lower section is not placed with the mold mounting table of mold, control device is equally transmitted signals to,
Control device, which provides instruction, makes third horizontally moving device 13 and vertical shift adjusting apparatus 14 set back and put.
For the ease of determining the center of the pipe pile forming die flattened by baffle 12, as shown in Figure 1, by mold mounting table
11 cross sections for being arranged to upper surface are " V " font, when baffle 12 is in third horizontally moving device 13 and vertical shift adjustment dress
It puts when being pressed on mold under 14 driving, the axis of mold and the intersection of " V " font are located in same vertical plane, such knot
Structure design and keeps the position consistency of each mold convenient for determining the center of mold, during so as to, volume production, without by adjusting repeatedly
Whole third horizontally moving device 13 carrys out mould of the regulating fender 12 relative to the pipe pile forming die being placed on mold mounting table 11
The relative position on side, it is easy to operate.
In one embodiment, which further includes cleaning plant 40, cleaning dress
Put 40 for clear up be placed on the mould side of pipe pile forming die on mold mounting table 11, as shown in Fig. 1, Fig. 3 and Fig. 5, mould side
Cleaning plant 40 is located at at least side of mold mounting table 11, while positioned at one end of mold mounting table 11, and transfer device 30 drives
Moving mold mounting table 11 is moved back and forth from drawing-in device 20 between mould side cleaning plant 40.The cleaning plant 40 includes rolling dress
41, mounting bracket 42 and mobile stent 45 are put, mounting bracket 42 is located at the side and one end of mold mounting table 11, at this point, transfer
When the transfer guide rail 31 of device 30 at least extends to mould along the separate mould of drawing-in device 20 in the outside of one end of cleaning plant 40
The outside of one end of the separate drawing-in device 20 of cleaning plant 40；Mobile stent 45 is located in mounting bracket 42 and is located adjacent to mould
Has the side of mounting table 11, rolling device 41 includes 411 and first compression cylinder 412 of electric saw, and the first of rolling device 41 compresses
The cylinder body of cylinder 412 and the engine base of electric saw 411 are hinged on the mobile stent 45, and the other end of the engine base of electric saw 411 is also
It is hinged with the piston rod of the first compression cylinder 412, electric saw 411 is located at one end and top of mold mounting table 11, and first compresses gas
The articulated shaft that cylinder 412 can drive electric saw 411 to be hinged on mobile stent 45 around electric saw 411 is rotated down or rotates up.Work as rotation
The rotation of 32 drive gear 33 of rotating motor drives the mold mounting table 11 for being placed with pipe pile forming die on base station 35 to be moved to electricity
During the underface of saw 411, the first compression cylinder 412 extends, and electric saw 411 is driven to be hinged on the hinge of mobile stent 45 around electric saw 411
Spindle rotates down, and electric saw 411 is made to be pressed on one end mould side of pipe pile forming die, under the driving of electric rotating machine 32, mould
Pipe pile forming die on tool mounting table 11 moves in the plane below electric saw 411, when the mould of the pipe pile forming die other end
While when also being moved into the lower section of electric saw 411, mold cleaning device 40 is completed to the pipe pile forming die on mold mounting table 11
The cleaning on mould side.The cleaning operation on the mould side of pipe pile forming die can also fed before pipe pile forming die feeding
After material.Can be by the opening and closing of the first compression cylinder of manual control 412, it can also be in the movement equipped with electric saw 411
Sensor is set on stent 45, and sensor is connect with control device, detects that mold is placed when control device receives sensor
When platform 11 is moved to the lower section of electric saw 411 with pipe pile forming die, control device controls the first compression cylinder 412 to stretch out piston
Bar；Detect that mold mounting table 11 is moved out with pipe pile forming die under electric saw 411 when control device receives sensor
Fang Shi, control device control 412 retraction piston rod of the first compression cylinder.
In order to which mould side cleaning plant 40 is made to can adapt to the pipe pile forming die of different model, meanwhile, enable electric saw 411
It is accurately depressed on the mould side of pipe pile forming die, as shown in Figures 3 to 5, mould side cleaning plant 40 further includes first level
Mobile device 44, first level mobile device 44 are located in mounting bracket 42 and horizontally disposed, and mobile stent 45 is located at
In first level mobile device 44.In the present embodiment, third horizontally moving device may be used in first level mobile device 44
13 443 structure of oil cylinder 441, moving guide rail 442 and mobile sliding block, wherein, the moving guide rail 442 of first level mobile device 44
In mounting bracket 42 and in the horizontal plane along the axial direction of the pipe pile forming die on mold mounting table 11
Distribution, mobile stent 45 are mounted on the mobile sliding block 443 of first level mobile device 44.The first water of manual control can be passed through
The opening and closing of the oil cylinder 411 of flat mobile device 44 can also set sensing on the mobile stent 45 equipped with electric saw 411
Device, sensor are connect with control device, when electric rotating machine 32 drives mold mounting table 11 to be moved to electricity with pipe pile forming die
During the lower section of saw 411, the piston rod of the oil cylinder 411 in control device control first level mobile device 44 stretches out, piston rod band
It mating mobile sliding block 443 and the mobile stent 45 on mobile sliding block 443 moves, mobile stent 45 is with electric saw
411 move together towards the mould side of pipe pile forming die in the horizontal plane, when sensor detects electric saw 411 and pile pile shaping mould
When the mould side of tool overlaps, the piston rod of control device control cylinder 411 keeps the state stretched out, until mold mounting table 11 with
When pipe pile forming die moves out the lower section of electric saw 411,411 retraction piston rod of control device control cylinder.
Further, as shown in Figure 3 and Figure 5, for the ease of pulverizing rolling device 41 on the mould side of pipe pile forming die
Cement slurry clean up, mould side cleaning plant 40 further includes clearing apparatus 43, and clearing apparatus 43 is used for cleaning mold mounting table
The mould side for the pipe pile forming die placed on 11, clearing apparatus 43 and rolling device 41 can be together located in mounting bracket 42,
At this point, rolling device 41 and clearing apparatus 43 are set gradually along the direction of transfer guide rail 31.In order to enable mould side cleaning plant 40
The pipe pile forming die of different model is enough adapted to, meanwhile, electric saw 411 is enable accurately to be depressed into the mould side of pipe pile forming die
On and clearing apparatus 43 is enable to clean out the mould side of pipe pile forming die, clearing apparatus 43 and can will roll dress
It puts 41 to be located at together on mobile stent 45, mobile stent 45 is located at by first level mobile device 44 in mounting bracket 42, is had
Body realization method is consistent with the above, and details are not described herein.No matter using which kind of set-up mode, rolling device 41 is located at drawing-in device
43 between 20 and clearing apparatus, while clearing apparatus 43 also is located at one end and top of mold mounting table 11.
In the present embodiment, as shown in Figure 3 and Figure 5, clearing apparatus 43 includes the second compression cylinder 431, rotary electric machine 432
With wire brush 433, one end of the cylinder body of the second compression cylinder 431 and the engine base of rotary electric machine 432 is hinged on moving frame 45
On, electric saw 411 and rotary electric machine 432 are set gradually, and electric saw 411 is located at rotary electric machine along the extending direction of transfer guide rail 31
Between 432 and drawing-in device 20, the piston rod of the other end of the engine base of rotary electric machine 432 also with the second compression cylinder 431 is hinged,
The shaft of rotary electric machine 432 is connect with the brush holder of wire brush 433, and wire brush 433 is located at one end and top of mold mounting table 11,
Second compression cylinder 431 can drive rotary electric machine 432 to be hinged on the articulated shaft of mobile stent 45 to backspin around rotary electric machine 432
Turn or rotate up.When 32 drive gear 33 of electric rotating machine rotates the mold for being placed with pipe pile forming die driven on base station 35
When mounting table 11 is moved to the underface of wire brush 433, the second compression cylinder 431 extends, and drives wire brush 433 around wire brush
433 articulated shafts for being hinged on mobile stent 45 rotate down, and wire brush 433 is made to be pressed on one end mould side of pipe pile forming die
On, meanwhile, rotary electric machine 432 drives wire brush 433 to rotate, under the driving of electric rotating machine 32, the pipe on mold mounting table 11
Forming pile mold moves in the plane below wire brush 433, when the mould side of the pipe pile forming die other end also is moved into steel wire
During the lower section of brush 433, mold cleaning device 40 completes the cleaning to the mould side of the pipe pile forming die on mold mounting table 11.The
The control mode of two compression cylinders 431 is consistent with the control mode of the first compression cylinder 412, and details are not described herein.
Preferably, for rolling device 41 between die fixture 10 and clearing apparatus 43, such position arrangement is suitable
Sequence can realize that rolling device 41 first pulverizes the cement solidified on mould side, and then the wire brush 433 of clearing apparatus 43 can be into
The cement residue that the cleaning of one step is left, the two, which combines, reaches best cleaning effect.
As shown in figure 5, in order to enable pipe pile forming die that completion feeding and Mo Bian clear up directly and mould, this is full-automatic
Pipe pile forming die feed integrated machine further includes sealing attacher 46 and vertical shift device 466, and sealing attacher 46 is used
It is installed in the seal groove of pipe pile forming die in by sealing cord, vertical shift device 466 is located in mounting bracket 42 and along perpendicular
Straight directional spreding, sealing attacher 46 are located on vertical shift device 466, and vertical shift device 466 is used to drive sealing cord
Fitting machine 46 vertically moves back and forth, at this point, transfer guide rail 31 is at least along the separate mounting bracket 42 of drawing-in device 20
One end extends to one end of the separate drawing-in device of mounting bracket 42.
It, should for the ease of the relative position of adjustment sealing attacher 46 and the mounting groove on the mould side of pipe pile forming die
Full-automatic pipe pile forming die feed integrated machine further includes the second horizontally moving device 467, and the second horizontally moving device 467 is located at
It is set in mounting bracket 42 and in the horizontal plane along the axis direction perpendicular to mold mounting table 11, meanwhile, second moves horizontally
Device 467 is located at the side of the close mold mounting table 11 in mounting bracket 42, and vertical shift device 466 is located at the second horizontal shifting
On dynamic device 467, the second horizontally moving device 467 seals attacher 46 in water for vertical shift device 466 to be driven to drive
It is moved back and forth in plane along the axis direction perpendicular to mold mounting table 11.
In the present embodiment, as shown in Figure 7 to 9, the second horizontally moving device 467 and vertical shift device 466 by
Moving guide rail 442, mobile sliding block 443 and oil cylinder 441 are composed.The moving guide rail 442 of wherein second horizontal transfer device 467
It is connected in mounting bracket 42, and is set in the horizontal plane along the axis direction perpendicular to the mold mounting table 11, oil cylinder 441
Cylinder body be similarly fixed in mounting bracket 42, the piston rod of oil cylinder 441 is connected with mobile sliding block 443.Vertical shift device
The cylinder body of 466 oil cylinder 441 and centainly can guide rail 442 be each attached to the mobile sliding block 443 of the second horizontal transfer device 467
On, and the mobile sliding block 443 of vertical shift device 466 is vertically set.
In the present embodiment, the sealing attacher 46 includes storing sealing cord as shown in Fig. 5 and Fig. 7 to Fig. 9
Roller 461, for sealing cord is pressed on to mold seal groove one end L-type briquetting 462, for grip seal rope clamping fill
Put 463, for the shear 464 of shearing sealing rope, for sealing cord to be pressed on to 465 and of pressing plate in the seal groove of mold
Second transfer device 468；It is equal that 466 and second horizontally moving device 467 of vertical shift device is equipped with multiple and quantity, each
A vertical shift device 466 is individually connect with the second horizontally moving device 467；Roller 461, L-type briquetting 462, clamping dress
463, shear 464 and pressing plate 465 is put individually to be located on a vertical shift device 466 and away from drawing-in device 20 by closely extremely
Remote sequence is arranged successively；Second mobile device 468 is located in mounting bracket 42 and in the horizontal plane along mold mounting table 11
Axis direction is distributed, meanwhile, the second mobile device 468 is located at the side of the close mold mounting table 11 in mounting bracket 42, according to
It is secondary to be connected with vertical shift device 466 and the second horizontally moving device 467 of L-type briquetting 462 is located at the second mobile device 468
On, the second mobile device 468 is used to that L-type briquetting 462 to be driven back and forth to move along the axis direction of mold mounting table 11 in the horizontal plane
It is dynamic.
In the present embodiment, as shown in Fig. 5 and Fig. 7 to Fig. 9, equipped with roller 461, clamping device 463, shear 464
And/or 466 and second horizontally moving device 467 of vertical shift device of pressing plate 465 can also use third horizontally moving device
13 443 structure of oil cylinder 441, moving guide rail 442 and mobile sliding block, wherein, the moving guide rail of the second horizontally moving device 467
442 are mounted in mounting bracket 42 and in the horizontal plane along the axial direction of the pipe pile forming die on mold mounting table 11 point
Cloth, the oil cylinder 441 and moving guide rail 442 of vertical shift device 466 are mounted on the mobile sliding block of the second horizontally moving device 467
On 443；Clamping device 463, shear 464 and pressing plate 465 are arranged separately in the mobile cunning of a vertical shift device 466
On block 443, roller 461 is hinged on the mobile sliding block 443 of vertical shift device 466.All vertical shift devices 466 and
The control mode of the oil cylinder 441 of two horizontally moving devices 467 is consistent with the above, and details are not described herein.
As shown in Figure 7 to 9, the second transfer device 468 is by transfer guide rail 4681, transfer sliding block 4682,4683 and of screw
Second motor 4684 is composed.Wherein, transfer guide rail is mounted in mounting bracket 42 and in the horizontal plane along mold mounting table
11 axis direction setting, the second motor are mounted in mounting bracket 42 and positioned at one end of transfer guide rail, screw one end and the
The shaft of two motors is coaxially connected, and the other end of screw is hinged on by support plate in mounting bracket 42, screw and transfer guide rail two
It is parallel to hold neat and the two level with both hands, is additionally provided with the screw hole being adapted to screw on mobile sliding block, is connected with 466 He of vertical shift device in turn
Second horizontally moving device 467 of L-type briquetting 462 is located on transfer sliding block.
In one embodiment, it is respectively equipped with sensing on the mobile sliding block 443 equipped with L-shaped briquetting 462 and pressing plate 465
Device can send the signal detected to control device, and control device is according to action command at the signal work received, driving
Second horizontal device 467,466 and second mobile device 468 of vertical shift device adjust the position in horizontal and vertical direction.
After cement residue when mould is in mould of the cleaning plant 40 by pipe pile forming die is cleaned out, it is placed with the mould of mold
Tool apparatus for placing 11 continues the direction movement toward sealing attacher 46, is filled in the second horizontally moving device 467 and vertical shift
It puts and sealing cord is installed in the seal groove on the mould side of pipe pile forming die under 466 driving, after further avoiding molding
Concrete in tubular moulding mold is leaked from mould side, while mitigates the labor intensity of operator, improves production efficiency.
When equipment is static, roller 461 is wound with sealing cord, and fag end is clamped device 463 and clamps, at shear 464
In open configuration, pressing plate 465 remains static, their lowest parts keep height consistent in vertical direction at this time, and are in
Identical first row, and the lowest part of L-type briquetting 462 is being vertically higher than remaining, on sealing cord, and is in
The second row of inside.
When equipment is run, the mold mounting table 11 for being equipped with mold seals attacher 46 from drawing-in device 20 to mould side
Direction moves, when the sensor on L-type briquetting detects that shape is transported to L-shaped in the front end of the pipe pile forming die on mold mounting table 11
During 462 lower section of briquetting, the control device for receiving detection data provides action signal, and the second horizontally moving device 467 of control is adjusted
The horizontal position of whole L-shaped briquetting 462 pushes L-shaped briquetting 462 under the driving of vertical shift device 466, is pressed into sealing cord
In the seal groove of mould side；Meanwhile clamping device 463, also make the action for unclamping sealing cord；Second motor also starts simultaneously, and second
Motor driving screw rotation, drives transfer sliding block and L-shaped briquetting 462 to sealing 46 end movement of attacher, and L-shaped briquetting
The speed of 462 movements is consistent with being equipped with the speed that the mold mounting table 11 of mold moves.
When the mold mounting table 11 and L-shaped briquetting 462 that are equipped with mold run to sealing 46 end of attacher, pressing plate
The signal detected is sent to control device, control device provides action signal, and control second is horizontal by the sensor on 465
Mobile device 467 adjusts the horizontal position of pressing plate 465, pushes pressing plate 465 under the driving of vertical shift device 466, pushes down
Sealing cord in the seal groove of die end mould side；And the also while again pinch seal rope of clamping device 463；Then shear
464 start to act, and cut sealing cord.
When die fixture integrally leave sealing attacher 46 after, L-shaped briquetting 462 the second motor driving next time
To initial position, next subjob is waited for.So far, sealing cord installation procedure is completed.
At this point, the mold mounting table 11 for being placed with mold continues to be moved along, after molding is handled, by the mold hoisting after molding
From mold mounting table 11.The motor backwards rotation of transfer device 30 at this time drives and is pressed without placing the mold mounting table 11 of mold
Backtracking is to one end is originated, and drawing-in device 20, mould side cleaning plant 40 and sealing attacher 46 are located during return
In stationary state.
In one embodiment, as shown in Figure 10, clamping device includes fixed pedestal 4630, bottom plate 4631, the first gas
Cylinder 4632, strap 4633, ambulatory splint 4634, wherein one end of fixed pedestal 4630 are connected with bottom plate 4631, the other end
It is connected on the mobile sliding block of vertical shift device, one piece of strap 4633, and phase has been fixedly connected with below bottom plate 4631
Mutually vertical, the centre of strap is additionally provided with there are one circular hole, and the side of strap 4633 is additionally provided with the first cylinder 4632, the
The piston rod of one cylinder 4632 passes through the circular hole of strap 4633, is connected with ambulatory splint 4634, and ambulatory splint 4634 is with consolidating
Clamp plate 4633 is mutually parallel, and lower end is in same level, and there are gap, Ke Yixiang between ambulatory splint and bottom plate 4631
To movement.When the first cylinder 4632 driving piston rod tightens, piston rod makes ambulatory splint 4634 to 4634 direction of strap
It is mobile, until being close to, realize the action of pinch seal rope, when the driving piston rod stretching, extension of the first cylinder 4632, piston rod makes work
Dynamic clamping plate is moved to the direction far from strap 4634, returns to initial position, realizes the action for unclamping sealing cord.The present embodiment
Only realize a kind of embodiment of clamping function, other devices that can realize identical clamping function belong to the guarantor of the present invention
Protect range.
In one embodiment, as shown in figure 11, shear 464 includes fixed bottom plate 4640, cutter 4641, positioning
4642 and second cylinder 4643 of plate, positioning plate 4642 are equipped with rod aperture position, and the second cylinder 4643 is located above positioning plate 4642,
Fixed plate 4640 be located at positioning plate 4642 in the following, the second cylinder piston rod pass through positioning plate 4642 on rod aperture position, and
Cutter 4641 is connected on head, when device is run, sealing cord is located between fixed bottom plate 4640 and cutter 4641, the second cylinder
The piston rod that 4643 drivings are connected with cutter 4641 is moved to fixed 4640 direction of bottom plate, when cutter 4641 and fixed bottom plate 4640 connect
When touching, sealing cord between them is cut, then 4643 retraction telescopic rod of the second cylinder, makes cutter 4641 return to the position of starting
It puts, completes the action of shearing.The present embodiment is a kind of embodiment for realizing shearing function, other to realize identical shearing
The device of function also belongs to protection scope of the present invention.
In the present invention, commonly used in the prior art be detachably connected or non-disconnectable may be used in the mode installed or connected
Connection is unloaded, is detachably connected the company commonly used in the prior art such as can be to connect using screw, be keyed or be connected together
Connect mode, non-dismountable connection connection mode commonly used in the prior art such as can be to use welding or gluing, as long as can
To realize rigidly connected function, the present invention does not limit the specific implementation installed or connected.
Above-described is only some embodiments of the present invention.For those of ordinary skill in the art, not
Under the premise of being detached from the invention design, various modifications and improvements can be made, these belong to the protection model of the present invention
It encloses.
Claims (10)
1. full-automatic pipe pile forming die feed integrated machine, which is characterized in that place pipe pile forming die (50) including being used for
Mold mounting table (11), for concrete feeding to be placed on pipe pile forming die (50) on the mold mounting table (11)
Drawing-in device (20) in die cavity (52) and for the both ends of the mold mounting table (11) to be driven to move back and forth to the feeding
The transfer device (30) of the lower section of device (20)；The mold mounting table (11) is located on the transfer device (30) and positioned at institute
State the lower section of drawing-in device (20).
2. full-automatic pipe pile forming die feed integrated machine according to claim 1, which is characterized in that further include for clear
Manage the mould for being placed on the pipe pile forming die (50) on mold mounting table (11) cleaning plant (40) in the mould of (52)；
Mould side cleaning plant (40) is located at at least side of the mold mounting table (11) and positioned at the drawing-in device
(20) one end, the transfer device (30) drive the mold mounting table (11) from the drawing-in device (20) to the mould side
Cleaning plant moves back and forth between (40).
3. full-automatic pipe pile forming die feed integrated machine according to claim 2, which is characterized in that the transfer device
(30) including electric rotating machine (32), base station (35), transfer guide rail (31), idler wheel (34), gear (33) and rack (36)；
The transfer guide rail (31) is located at at least side of the mold mounting table (11), and the guide rail (31) of transferring is along level side
To setting, and the transfer guide rail (31) is at least along one far from mould side cleaning plant (40) of the drawing-in device (20)
End extends to one end far from the drawing-in device (20) of mould side cleaning plant (40)；
Idler wheel (34) is fitted on the transfer guide rail (31), the idler wheel (34) is hinged on the bottom of the base station (35)；
The mold mounting table (11) is located on the base station (35)；
It is also equipped with the electric rotating machine (32) on the base station (35), the electric rotating machine (32) is for driving the gear
(33) it rotates；
The rack (36) concordant with described transfer guide rail (31) both ends is also equipped on the side wall of the transfer guide rail (31), it is described
Rack (36) is parallel to the transfer guide rail (31), and the rack (36) is engaged with the gear (33).
4. full-automatic pipe pile forming die feed integrated machine according to claim 2, which is characterized in that the mould side cleaning
Device (40) including for roll the rolling device (41) of the cement slurry on the mould side (53) of the pipe pile forming die (50), use
In driving the rolling device (41) in the horizontal plane along the moved back and forth perpendicular to the direction of the mold mounting table (11)
One horizontally moving device (44) and mounting bracket (42)；
The first level mobile device (44) is located in the mounting bracket (42), first level mobile device (44) edge
Horizontally arranged, the rolling device (41) is located on the first level mobile device (44) and is placed positioned at the mold
One end and top of platform (11).
5. full-automatic pipe pile forming die feed integrated machine according to claim 4, which is characterized in that the mould side cleaning
Device (40) further includes the cleaning on the mould side (53) for the pipe pile forming die (50) placed on cleaning mold mounting table (11)
Device (43)；
The clearing apparatus (43) is also provided on the first level mobile device (44) and positioned at the mold mounting table (11)
One end and top, and the rolling device (41) is between the drawing-in device (20) and clearing apparatus (43).
6. full-automatic pipe pile forming die feed integrated machine according to claim 5, which is characterized in that further include mobile branch
Frame (45), the mobile stent (45) are located on the first level mobile device (44)；The rolling device (41) is including electricity
Saw (411) and the first compression cylinder (412)；
One end of the cylinder body of first compression cylinder (412) and the engine base of the electric saw (411) is hinged on the mobile branch
On frame (45), the piston rod of the other end of the engine base of the electric saw (411) also with first compression cylinder (412) is hinged；
The electric saw (411) is positioned at one end and top of the mold mounting table (11).
7. full-automatic pipe pile forming die feed integrated machine according to claim 6, which is characterized in that the clearing apparatus
(43) including the second compression cylinder (431), rotary electric machine (432) and wire brush (433)；
One end of the cylinder body of second compression cylinder (431) and the engine base of the rotary electric machine (432) is hinged on the shifting
On motivation frame, and the electric saw (411) is between the rotary electric machine (432) and the drawing-in device (20), the rotation
Piston rod of the other end of the engine base of motor (432) also with second compression cylinder (431) is hinged, the rotary electric machine
(432) for the wire brush (433) to be driven to rotate, the wire brush (433) is positioned at one end of the mold mounting table (11)
And top.
8. full-automatic pipe pile forming die feed integrated machine according to claim 7, which is characterized in that further include to incite somebody to action
The sealing attacher (46) and be used for that sealing cord is installed in the seal groove (531) on the mould side (53) of pipe pile forming die (50)
The vertical shift device (466) that the sealing attacher (46) is driven vertically to move back and forth；
The vertical shift device (466) is located in the mounting bracket (42), and the sealing attacher (46) is located at described
On vertical shift device (466), clearing apparatus (43) positioned at the drawing-in device (20) and it is described sealing attacher (46) it
Between, the sealing attacher (46) is positioned at one end and top of the mold mounting table (11).
9. full-automatic pipe pile forming die feed integrated machine according to claim 8, which is characterized in that further include to drive
The dynamic sealing attacher (46) is in the horizontal plane along the moved back and forth perpendicular to the direction of the mold mounting table (11)
Two horizontally moving devices (467)；
Second horizontally moving device (467) is located in the mounting bracket (42), and second horizontally moving device
(467) it is set in the horizontal plane along perpendicular to the direction of the mold mounting table (11), the vertical shift device (466) is located at
On second horizontally moving device (467).
10. full-automatic pipe pile forming die feed integrated machine according to claim 9, which is characterized in that the sealing cord
Fitting machine (46) including being used to storing the roller (461) of sealing cord, for sealing cord to be pressed on described mold seal groove one end
L-type briquetting (462), the clamping device (463) for grip seal rope, the shear (464) for shearing sealing rope, use
In the pressing plate (465) and the second transfer device (468) that are pressed on sealing cord in the seal groove of the mold；
It is equal that the vertical shift device (466) and the second horizontally moving device (467) are equipped with multiple and quantity, each institute
Vertical shift device (466) is stated individually to connect with second horizontally moving device (467)；
The roller (461), L-type briquetting (462), clamping device (463), shear (464) and pressing plate (465) are individually set
By closely arranging successively to remote sequence on a vertical shift device (466) and away from the drawing-in device (20)；
Second mobile device (468) is located in mounting bracket (42) and in the horizontal plane along the axis of mold mounting table (11)
Directional spreding, the second horizontally moving device (467) for being connected with vertical shift device (466) and L-type briquetting (462) in turn are located at
On second mobile device (468), second mobile device (468) is for driving the L-type briquetting (462) in horizontal plane
The interior axis direction along mold mounting table (11) moves back and forth.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711486201.7A CN108177241B (en) | 2017-12-29 | 2017-12-29 | Full-automatic pipe pile forming die feeding all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711486201.7A CN108177241B (en) | 2017-12-29 | 2017-12-29 | Full-automatic pipe pile forming die feeding all-in-one machine |
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| CN108177241A true CN108177241A (en) | 2018-06-19 |
| CN108177241B CN108177241B (en) | 2023-11-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711486201.7A Active CN108177241B (en) | 2017-12-29 | 2017-12-29 | Full-automatic pipe pile forming die feeding all-in-one machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108999406A (en) * | 2018-08-10 | 2018-12-14 | 郑州工程技术学院 | A kind of build concrete molding machine |
| CN112518980A (en) * | 2020-11-27 | 2021-03-19 | 湖南华好智能装备有限责任公司 | Assembling equipment for concrete prefabricated member |
| CN112643868A (en) * | 2021-01-15 | 2021-04-13 | 朱敬菊 | Building concrete pipe pile production irrigator and operation method thereof |
| CN113815102A (en) * | 2021-09-23 | 2021-12-21 | 广州德亚机械制造有限公司 | Automatic feeding equipment for pipe die |
| CN113977762A (en) * | 2021-11-25 | 2022-01-28 | 宜兴广豪科技有限公司 | Concrete pipe pile distributing device and using method thereof |
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| CN86209026U (en) * | 1986-11-11 | 1987-10-03 | 大连市旅顺机电厂 | Steel shuttering cleaning mechanism |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108999406A (en) * | 2018-08-10 | 2018-12-14 | 郑州工程技术学院 | A kind of build concrete molding machine |
| CN112518980A (en) * | 2020-11-27 | 2021-03-19 | 湖南华好智能装备有限责任公司 | Assembling equipment for concrete prefabricated member |
| CN112643868A (en) * | 2021-01-15 | 2021-04-13 | 朱敬菊 | Building concrete pipe pile production irrigator and operation method thereof |
| CN112643868B (en) * | 2021-01-15 | 2022-09-02 | 安徽省建科建设监理有限公司 | Building concrete pipe pile production irrigator and operation method thereof |
| CN113815102A (en) * | 2021-09-23 | 2021-12-21 | 广州德亚机械制造有限公司 | Automatic feeding equipment for pipe die |
| CN113815102B (en) * | 2021-09-23 | 2023-05-19 | 广州德亚机械制造有限公司 | Automatic feeding equipment for pipe die |
| CN113977762A (en) * | 2021-11-25 | 2022-01-28 | 宜兴广豪科技有限公司 | Concrete pipe pile distributing device and using method thereof |
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| Publication number | Publication date |
|---|---|
| CN108177241B (en) | 2023-11-10 |
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