CN108160373B - Rod-on-orbit additive manufacturing device - Google Patents
Rod-on-orbit additive manufacturing device Download PDFInfo
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- CN108160373B CN108160373B CN201711433558.9A CN201711433558A CN108160373B CN 108160373 B CN108160373 B CN 108160373B CN 201711433558 A CN201711433558 A CN 201711433558A CN 108160373 B CN108160373 B CN 108160373B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 63
- 239000000654 additive Substances 0.000 title claims abstract description 37
- 230000000996 additive effect Effects 0.000 title claims abstract description 37
- 238000005507 spraying Methods 0.000 claims abstract description 53
- 239000000463 material Substances 0.000 claims description 8
- 238000005485 electric heating Methods 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 4
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0436—Installations or apparatus for applying liquid or other fluent material to elongated bodies, e.g. light poles, pipes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/002—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour incorporating means for heating or cooling, e.g. the material to be sprayed
Abstract
Description
技术领域technical field
本发明涉及桁架制造技术领域,特别是涉及一种杆件在轨增材制造装置。The invention relates to the technical field of truss manufacturing, in particular to an on-orbit additive manufacturing device for rods.
背景技术Background technique
在轨飞行器中有大量的桁架结构,主要用于天线、太阳能板等。There are a large number of truss structures in orbiting vehicles, which are mainly used for antennas, solar panels, etc.
目前,桁架的发射方式是先在地面上设计制造可折叠的大型桁架,折叠后由运载火箭送入轨道,在轨道上进行展开,变形为预定形状。At present, the launching method of the truss is to design and manufacture a large foldable truss on the ground. After being folded, it is sent to the orbit by a launch vehicle, and is unfolded on the orbit and deformed into a predetermined shape.
该种方式受限于运载火箭的尺寸,难以实现超大型桁架的发射。另外,在太空中桁架的受力很小,结构强度可以较小设计,但是为了承受火箭发射过程中的大过载条件,折叠的桁架必须要有很大的强度,导致结构重量增加,增加了发射成本。由于桁架需要大展开比,结构往往比较复杂,在展开时经常出现故障,带来较大的损失。This method is limited by the size of the launch vehicle, and it is difficult to achieve the launch of a super-large truss. In addition, the force of the truss in space is very small, and the structural strength can be designed to be small, but in order to withstand the large overload conditions during the rocket launch, the folded truss must have a large strength, resulting in increased structural weight and increased launch. cost. Because the truss needs a large deployment ratio, the structure is often complicated, and failures often occur during deployment, resulting in greater losses.
另外,在地面制造桁架,受限于制造设备的工作空间限制,工件尺寸不能大于设备尺寸,不适于桁架中超长杆件的制造。In addition, the manufacture of trusses on the ground is limited by the working space of the manufacturing equipment, and the size of the workpiece cannot be larger than the size of the equipment, which is not suitable for the manufacture of super-long rods in the truss.
因此,如何设计一种在空间轨道上制造桁架中杆件的杆件在轨增材制造装置,规避桁架折叠和展开的过程,从而避免因折叠、发射、展开桁架所导致的上述问题,是本领域技术人员目前需要解决的技术问题。Therefore, how to design a rod-on-orbit additive manufacturing device for manufacturing rods in a truss on a space track to avoid the process of folding and unfolding the truss, so as to avoid the above problems caused by folding, launching, and unfolding the truss, is the present Technical problems that those skilled in the art currently need to solve.
发明内容SUMMARY OF THE INVENTION
为解决上述技术问题,本发明提供一种杆件在轨增材制造装置,包括安装架和安装于所述安装架的两个夹持装置;两所述夹持装置沿竖直方向布置,各所述夹持装置包括用于竖向夹持杆件的夹板组件;In order to solve the above technical problems, the present invention provides a rod-on-rail additive manufacturing device, comprising a mounting frame and two clamping devices mounted on the mounting frame; the two clamping devices are arranged in a vertical direction, and each The clamping device includes a clamping plate assembly for clamping the rod vertically;
还包括两套第一、第二和第三驱动装置,两所述第一驱动装置分别用于驱动两所述夹持装置沿第一水平方向移动;两所述第二驱动装置分别用于驱动两所述夹持装置沿第二水平方向移动;两所述第三驱动装置分别用于驱动两所述夹持装置沿竖直方向移动;其中,所述第一水平方向垂直于所述第二水平方向;Also includes two sets of first, second and third driving devices, the two first driving devices are respectively used to drive the two clamping devices to move along the first horizontal direction; the two second driving devices are respectively used to drive The two clamping devices move in a second horizontal direction; the two third driving devices are respectively used to drive the two clamping devices to move in a vertical direction; wherein, the first horizontal direction is perpendicular to the second horizontal direction;
所述安装架的顶部还安装有喷涂装置和喷涂驱动装置,所述喷涂驱动装置用于驱动所述喷涂装置在水平面内移动。A spraying device and a spraying driving device are also installed on the top of the mounting frame, and the spraying driving device is used to drive the spraying device to move in a horizontal plane.
本发明提供的杆件在轨增材制造装置,在安装架上设有两个夹持装置,每个夹持装置均可在相应驱动装置的驱动下,沿第一水平方向、第二水平方向及竖直方向移动,其中,第一水平方向垂直于第二水平方向,也就是说,每个夹持装置均可调整其空间位置,同时,在安装架的顶部设置可在水平面内移动的喷涂装置;这样,将该装置发射至空间轨道后,其可在空间轨道上实现杆件的在轨增材制造,特别是超长杆件的制造。In the rod-on-rail additive manufacturing device provided by the present invention, two clamping devices are arranged on the mounting frame, and each clamping device can be driven by the corresponding driving device along the first horizontal direction and the second horizontal direction. and vertical movement, wherein the first horizontal direction is perpendicular to the second horizontal direction, that is, each clamping device can adjust its spatial position, and at the same time, a spraying device that can move in the horizontal plane is arranged on the top of the mounting frame The device; in this way, after the device is launched into the space orbit, it can realize the on-orbit additive manufacturing of rods on the space orbit, especially the manufacture of ultra-long rods.
具体地,调整好两夹持装置的相对位置,使其夹板组件能够在竖直方向上对应,以便能够同时夹住竖向放置的一个杆件;用两个夹持装置夹住预先制备的一小段杆件,再调整喷涂装置的位置,在预制杆件的基础上制造出预定长度的杆件后,松开位于上方的夹持装置,将其竖直向上移动后,再夹住杆件,松开位于下方的夹持装置,使其竖直向上移动后,再夹住杆件,然后继续通过喷涂装置制造杆件,如此循环往复,利用两个夹持装置配合工作,可实现制造完成的杆件部分连续送出,因在空间轨道上,制造完成的杆件长度不受限制,所以能够实现超长杆件的制造。Specifically, the relative positions of the two clamping devices are adjusted so that the clamping plate assemblies can correspond in the vertical direction, so as to be able to clamp a vertically placed rod at the same time; the two clamping devices are used to clamp a pre-prepared one. After making a rod with a predetermined length on the basis of the prefabricated rod, release the upper clamping device, move it vertically upward, and then clamp the rod, Loosen the clamping device located below, make it move vertically upward, then clamp the rod, and then continue to manufacture the rod through the spraying device. The rod part is continuously sent out, and the length of the manufactured rod is not limited on the space track, so the manufacture of the super-long rod can be realized.
如上,该杆件在轨增材制造装置可以实现在空间轨道上对桁架杆的制造,特别是超长杆件的制造,为在空间轨道上制造桁架结构提供了条件,规避了从地面折叠桁架、发射桁架后再展开桁架的过程,能够大幅降低桁架的制造成本和发射成本。As above, the rod-on-rail additive manufacturing device can realize the manufacture of truss rods on space rails, especially the manufacture of super-long rods, which provides conditions for manufacturing truss structures on space rails and avoids folding trusses from the ground. , The process of launching the truss and then unfolding the truss can greatly reduce the manufacturing cost and launching cost of the truss.
可选的,所述第一驱动装置包括第一驱动源和第一丝杆,所述第一丝杆的两端分别插接于两支架;Optionally, the first drive device includes a first drive source and a first screw rod, and two ends of the first screw rod are respectively inserted into the two brackets;
所述第一丝杆还穿过所述夹持装置,且与固设于所述夹持装置的螺母螺纹连接;the first screw rod also passes through the clamping device and is threadedly connected with a nut fixed on the clamping device;
所述第一驱动源能够驱动所述第一丝杆转动,以带动所述夹持装置沿所述第一丝杆移动,所述第一丝杆沿所述第一水平方向延伸。The first driving source can drive the first screw rod to rotate, so as to drive the clamping device to move along the first screw rod, and the first screw rod extends along the first horizontal direction.
可选的,所述第一驱动装置还包括一个以上的支撑杆,所述支撑杆的两端分别与两所述支架固接;所述支撑杆上设有能够沿所述支撑杆滑动的滚珠滑块,所述滚珠滑块与所述夹持装置固接。Optionally, the first driving device further includes more than one support rod, two ends of the support rod are respectively fixed to the two brackets; the support rod is provided with a ball that can slide along the support rod A sliding block, the ball sliding block is fixedly connected with the clamping device.
可选的,所述第一驱动源与所述支架固定连接;Optionally, the first drive source is fixedly connected to the bracket;
两所述支架分别固接有滑动块,所述第二驱动装置能够带动所述滑动块沿所述第二水平方向移动。The two brackets are respectively fixed with sliding blocks, and the second driving device can drive the sliding blocks to move along the second horizontal direction.
可选的,所述第二驱动装置包括第二驱动源和位于所述第一丝杆两端的两支撑平台,两所述支撑平台上分别设有第二丝杆,两所述第二丝杆相互平行且沿所述第二水平方向延伸;Optionally, the second driving device includes a second driving source and two support platforms located at both ends of the first screw rod, the two support platforms are respectively provided with a second screw rod, and the two second screw rods are are parallel to each other and extend along the second horizontal direction;
两所述第二丝杆分别穿过对应位置的所述滑动块,且与固设于所述滑动块的螺母螺纹连接;所述第二驱动源能够驱动两所述第二丝杆同步转动,以带动两所述滑动块沿所述第二丝杆同步移动;所述第二丝杆沿所述第二水平方向延伸。The two second screw rods respectively pass through the sliding blocks at the corresponding positions, and are threadedly connected with the nuts fixed on the sliding blocks; the second driving source can drive the two second screw rods to rotate synchronously, to drive the two sliding blocks to move synchronously along the second screw rod; the second screw rod extends along the second horizontal direction.
可选的,两所述支撑平台还分别固设有平行于所述第二丝杆的导轨,所述导轨用于对所述滑动块的移动导向。Optionally, the two supporting platforms are also respectively fixed with guide rails parallel to the second screw rod, and the guide rails are used to guide the movement of the sliding block.
可选的,所述第三驱动装置包括第三驱动源和第三丝杆组件;所述第三丝杆组件包括四个第三丝杆;Optionally, the third drive device includes a third drive source and a third screw assembly; the third screw assembly includes four third screw rods;
其中,四个所述第三丝杆分别竖向穿过对应的所述第二驱动装置的两所述支撑平台的两端部,且与固设于所述支撑平台的螺母螺纹连接;Wherein, the four third screw rods respectively vertically pass through the two ends of the two supporting platforms of the corresponding second driving device, and are threadedly connected with nuts fixed on the supporting platforms;
所述第三驱动源用于驱动所述第三丝杆组件同步转动,以带动对应的所述第二驱动装置竖向移动。The third driving source is used to drive the third screw assembly to rotate synchronously, so as to drive the corresponding second driving device to move vertically.
可选的,所述夹持装置包括夹持平台,所述夹板组件安装于所述夹持平台;所述夹持平台具有供所述杆件竖向穿过的通孔。Optionally, the clamping device includes a clamping platform, and the clamping plate assembly is mounted on the clamping platform; the clamping platform has a through hole through which the rod member passes vertically.
可选的,所述夹板组件包括固定夹板和活动夹板,所述固定夹板位于所述通孔的一侧,所述活动夹板位于所述通孔的另一侧,且所述活动夹板在夹板驱动装置的驱动下能够靠近或远离所述固定夹板。Optionally, the splint assembly includes a fixed splint and a movable splint, the fixed splint is located on one side of the through hole, the movable splint is located on the other side of the through hole, and the movable splint is driven by the splint. Driven by the device, the fixed splint can be approached or moved away.
可选的,所述夹板驱动装置包括夹板驱动源和与所述夹板驱动源的驱动端连接的夹板丝杆,所述夹板丝杆穿过所述活动夹板,且与固设于所述活动夹板的螺母螺纹连接。Optionally, the splint drive device includes a splint drive source and a splint screw connected to a driving end of the splint drive source, the splint screw passes through the movable splint, and is fixed to the movable splint. nut threaded connection.
附图说明Description of drawings
图1为本发明所提供杆件在轨增材制造装置一种具体实施例的轴测示意图;FIG. 1 is a schematic axonometric view of a specific embodiment of a rod-on-orbit additive manufacturing device provided by the present invention;
图2为图1所示杆件在轨增材制造装置的正视图;Fig. 2 is a front view of the rod-on-rail additive manufacturing device shown in Fig. 1;
图3为图2的左视图;Fig. 3 is the left side view of Fig. 2;
图4为图2的俯视图;Fig. 4 is the top view of Fig. 2;
图5示出了具体实施例中杆件在轨增材制造装置的一个夹持装置及其第一、第二、第三驱动装置的结构示意图;FIG. 5 shows a schematic structural diagram of a clamping device and its first, second, and third driving devices of a rod-on-orbit additive manufacturing device in a specific embodiment;
图6为图5的左视图;Fig. 6 is the left side view of Fig. 5;
图7为图5的俯视图;Fig. 7 is the top view of Fig. 5;
图8示出了具体实施例中杆件在轨增材制造装置的一个夹持装置及其第一、第二驱动装置的结构示意图;FIG. 8 shows a schematic structural diagram of a clamping device and its first and second driving devices of a rod-on-orbit additive manufacturing device in a specific embodiment;
图9示出了具体实施例中杆件在轨增材制造装置的第三驱动装置的部分结构的结构示意图;FIG. 9 shows a schematic structural diagram of a part of the structure of the third driving device of the rod-on-orbit additive manufacturing device in the specific embodiment;
图10为图1中杆件在轨增材制造装置的喷涂装置的结构示意图;10 is a schematic structural diagram of the spraying device of the rod-on-rail additive manufacturing device in FIG. 1;
图11为图10的左视图;Fig. 11 is the left side view of Fig. 10;
图12为图10的俯视图。FIG. 12 is a plan view of FIG. 10 .
其中,图1至图12中部件名称与附图标记之间的一一对应关系如下所示:Among them, the one-to-one correspondence between the component names and the reference numerals in Figures 1 to 12 is as follows:
安装架10,上固定架11,下固定架12;
夹持装置20、20a、20b,夹持平台21,通孔211,固定夹板22,活动夹板23,夹板驱动源24,夹板丝杆25;Clamping
第一驱动装置30,第一驱动源31,第一丝杆32,支架33,支撑杆34,滚珠滑块35,滑动块36;The
第二驱动装置40,第二驱动源41,支撑平台42,支撑板421,支撑架422,第二丝杆43,导轨44;The
第三驱动装置50,第三驱动源51a、51b,第三丝杆52a、52b;The
喷涂装置60,挤出机61,挤出机电机62,电热丝63,第一喷涂驱动源64,第一喷涂导轨65,第二喷涂驱动源66,第二喷涂导轨67。
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明方案,下面结合附图和具体实施方式对本发明作进一步的详细说明。In order to make those skilled in the art better understand the solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
请参考图1至图4,图1为本发明所提供杆件在轨增材制造装置一种具体实施例的轴测示意图;图2为图1所示杆件在轨增材制造装置的正视图;图3为图2的左视图;图4为图2的俯视图。Please refer to FIGS. 1 to 4 . FIG. 1 is a schematic axonometric view of a specific embodiment of the rod-on-orbit additive manufacturing device provided by the present invention; FIG. 2 is a front view of the rod-on-orbit additive manufacturing device shown in FIG. 1 . Figure; Figure 3 is a left side view of Figure 2; Figure 4 is a top view of Figure 2.
该实施例中,杆件在轨增材制造装置包括安装架10,该安装架10大体呈长方形的框架结构,包括四条支腿,四条支腿的顶部通过四根支杆固接,中部也通过四根支杆固接,顶部的四根支杆呈长方形的框架,中部的四根支杆也呈长方形的框架,并与顶部的四根支杆相互平行。安装架10如此设置便于安装装置的其他结构。实际设置时,安装架10的具体结构形式可根据需要进行调整。In this embodiment, the rod-on-rail additive manufacturing device includes a mounting
安装架10上安装有两个沿竖直方向布置的夹持装置20,每个夹持装置20包括用于竖向夹持杆件的夹板组件;通常,两个夹持装置20位于安装架10的框架区域内。Two
杆件在轨增材制造装置还包括两套第一驱动装置30、第二驱动装置40和第三驱动装置50;其中,两套第一驱动装置30分别用于驱动两个夹持装置沿第一水平方向移动,两套第二驱动装置40分别用于驱动两个夹持装置沿第二水平方向移动,两套第三驱动装置50分别用于驱动两个夹持装置沿竖直方向移动。The rod-on-orbit additive manufacturing device also includes two sets of
其中,第一水平方向与第二水平方向相互垂直;可以理解,第一水平方向、第二水平方向和竖直方向构成空间直角坐标系,下文将第一水平方向定义为x轴方向,第二水平方向定义为y轴方向,竖直方向即z轴方向,为方便理解,各附图中标记了图示的相应坐标系。Wherein, the first horizontal direction and the second horizontal direction are perpendicular to each other; it can be understood that the first horizontal direction, the second horizontal direction and the vertical direction constitute a space Cartesian coordinate system, and the first horizontal direction is defined as the x-axis direction, the second horizontal direction The horizontal direction is defined as the y-axis direction, and the vertical direction is the z-axis direction. For the convenience of understanding, the corresponding coordinate systems shown in the drawings are marked in the drawings.
安装架10的顶部,即在顶部的长方形框架上还安装有喷涂装置60和喷涂驱动装置,其中,喷涂驱动装置用于驱动喷涂装置在水平面内移动。A spraying
在安装架10上设有两个夹持装置20,每个夹持装置20均可在相应驱动装置的驱动下,沿x轴方向、y轴方向及z轴方向移动,也就是说,每个夹持装置20均可调整其空间位置,同时,在安装架10的顶部设置可在水平面内移动的喷涂装置60;这样,将该装置发射至空间轨道后,其可在空间轨道上实现杆件的在轨增材制造,特别是超长杆件的制造。Two
具体地,调整好两夹持装置20的相对位置,使其夹板组件能够在竖直(z轴)方向上对应,以便能够同时夹住竖向放置的一个杆件;用两个夹持装置20夹住预先制备的一小段杆件,再调整喷涂装置60的位置,在预制杆件的基础上制造出预定长度的杆件后,松开位于上方的夹持装置20,将其竖直向上移动后,再夹住杆件,松开位于下方的夹持装置20,使其竖直向上移动后,再夹住杆件,然后继续通过喷涂装置60制造杆件,如此循环往复,利用两个夹持装置20配合工作,可实现制造完成的杆件部分连续送出,因在空间轨道上,制造完成的杆件长度不受限制,所以能够实现超长杆件的制造。Specifically, the relative positions of the two
如上,该杆件在轨增材制造装置可以实现在空间轨道上对桁架杆的制造,特别是超长杆件的制造,为在空间轨道上制造桁架结构提供了条件,规避了从地面折叠桁架、发射桁架后再展开桁架的过程,能够大幅降低桁架的制造成本和发射成本。As above, the rod-on-rail additive manufacturing device can realize the manufacture of truss rods on space rails, especially the manufacture of super-long rods, which provides conditions for manufacturing truss structures on space rails and avoids folding trusses from the ground. , The process of launching the truss and then unfolding the truss can greatly reduce the manufacturing cost and launching cost of the truss.
请一并参考图5至图9,图5示出了具体实施例中杆件在轨增材制造装置的一个夹持装置及其第一、第二、第三驱动装置的结构示意图;图6为图5的左视图;图7为图5的俯视图;图8示出了具体实施例中杆件在轨增材制造装置的一个夹持装置及其第一、第二驱动装置的结构示意图;图9示出了具体实施例中杆件在轨增材制造装置的第三驱动装置的部分结构的结构示意图。Please refer to FIG. 5 to FIG. 9 together. FIG. 5 shows a schematic structural diagram of a clamping device and its first, second, and third driving devices of a rod-on-rail additive manufacturing device in a specific embodiment; FIG. 6 Fig. 5 is a left side view; Fig. 7 is a top view of Fig. 5; Fig. 8 shows a structural schematic diagram of a clamping device and its first and second driving devices of a rod-on-rail additive manufacturing device in a specific embodiment; FIG. 9 shows a schematic structural diagram of a part of the structure of the third driving device of the rod-on-orbit additive manufacturing device in the specific embodiment.
需要说明的是,两个夹持装置20的第一驱动装置30和第二驱动装置40的结构组成基本一致,下面统一介绍,不再单独说明。It should be noted that the structures of the
具体的方案中,第一驱动装置30包括第一驱动源31和第一丝杆32,其中,第一丝杆32的两端分别插接于两支架33。In a specific solution, the
第一丝杆32还穿过夹持装置20,且与固设于夹持装置20的螺母螺纹连接。The
第一驱动源31能够驱动第一丝杆32转动,因第一丝杆32与固设于夹持装置20的螺母螺纹连接,所以在螺纹副的作用下将第一丝杆32的转动转化为沿第一丝杆32长度方向的移动,即夹持装置20能够在第一驱动源31的驱动下沿第一丝杆32移动,其中,第一丝杆32沿x轴方向延伸。The
具体的方案中,夹持装置20包括夹持平台21,夹持装置20的夹板组件等其他结构部件均安装于夹持平台21。In a specific solution, the clamping
图示方案中,夹持平台21大体呈方形结构,可以理解,实际设置时,也可根据需要设为其他形状。In the solution shown in the figure, the
图示方案中,第一驱动装置30设有一个第一丝杆32,具体地,其穿过夹持平台21的中部,且与固定在夹持平台21的螺母螺纹连接,以使夹持平台21能够平稳地沿x轴方向移动。In the illustrated solution, the
可以理解,因第一丝杆32需要在第一驱动源31的驱动下转动,所以第一丝杆32的两端可转动地插接于两支架33。It can be understood that because the
具体地,可以在第一丝杆32与支架33之间设置轴承,以使第一丝杆32的转动更平稳。Specifically, a bearing may be provided between the
因夹持平台21上还需设置夹板组件等其他结构部件,为了使其在各方向移动过程中保持平稳,第一驱动装置30还设有一个以上的支撑杆34,以与第一丝杆32协同实现对夹持装置的支承,图示方案中,支撑杆34有两个分别位于第一丝杆32两侧,且与第一丝杆32相平行。Because the
夹持平台21上固接有滚珠滑块35,支撑杆34穿过滚珠滑块35,其两端分别与两支架33固接。图示方案中,在夹持平台21的四个角部均固接有滚珠滑块35,可以理解,支撑杆34穿过对应侧的两个滚珠滑块35。其中,滚珠滑块35可沿支撑杆34滑动,这样,当第一驱动源31驱动第一丝杆32转动以带动夹持装置20沿x轴方向移动时,夹持装置20也能顺畅地沿支撑杆34滑动。A
该方案中,两个支撑杆34仅起到支承夹持装置20的作用,不起驱动作用,夹持装置20沿x轴方向的驱动依靠第一丝杆32与夹持装置20的螺母的螺纹连接配合实现的。In this solution, the two
应当理解,实际设置时,也可将上述支撑杆34替换为丝杆的结构,与夹持平台21通过螺纹连接,由第一驱动源31同步驱动。It should be understood that, in actual setting, the above-mentioned
具体的方案中,第一驱动源31为设于第一丝杆32一端的一个电机,结构简单,工作可靠。具体地,第一丝杆32的端部通过联轴器与电机的输出轴连接。In a specific solution, the
具体的方案中,可设置安装支座来固定安装第一驱动源31,该安装支座可与同侧的支架33固接。In a specific solution, an installation support can be provided to fix and install the
其中,两支架33分别固接有滑动块36,第二驱动装置40能够带动滑动块36沿y轴方向移动,从而带动夹持装置20沿y轴方向移动。The two
具体的方案中,第二驱动装置40包括第二驱动源41和位于第一丝杆两端的支撑平台42;其中,两支撑平台42上分别设有第二丝杆43,两第二丝杆43相互平行且沿y轴方向延伸。In a specific solution, the
两个第二丝杆43分别穿过与固接于两支架33的两滑动块36,并与固接于滑动块36的螺母螺纹连接。第二驱动源41能够驱动第二丝杆43同步转动,在第二丝杆43与滑动块36的螺母配合作用下,带动两滑动块36沿第二丝杆43同步移动,从而带动两支架33及支撑于两支架33之间的夹持装置20沿y轴方向移动。The two
图示方案中,第二驱动源41为两个分别与两第二丝杆43连接的电机,可以理解,实际设置时,第二驱动源41也可只设置一个电机,将两第二丝杆43通过联动部件连接在一起,以使一个电机能够同步驱动两个第二丝杆43转动。In the illustrated scheme, the
可以理解,第一驱动源31及两支架33均能沿第二丝杆42移动,为了使其移动更平稳,在各支撑平台42上固设有与第二丝杆42平行的导轨44,该导轨44用于对滑动块36的移动进行导向,也就是说滑动块36与导轨44滑动配合。It can be understood that both the
具体的方案中,支撑平台42包括支撑板421和固设于支撑板421两端的支撑架422,显然,前述导轨44固设于支撑板421。In a specific solution, the
需要指出的是,两个夹持装置20的第三驱动装置50的基本结构也一并说明,但因两个第三驱动装置50分别与对应的夹持装置20及其第一驱动装置、第二驱动装置相配合,下文为便于理解,将位于上方的夹持装置20称之为上夹持装置20a,位于下方的夹持装置20称之为下夹持装置20b,以说明对应的第三驱动装置50的结构。It should be pointed out that the basic structures of the
具体的方案中,驱动上夹持装置20a沿z轴移动的第三驱动装置50包括第三驱动源51a和第三丝杆组件,其中,第三丝杆组件包括四个第三丝杆52a,四个第三丝杆52a分别竖向穿过上夹持装置20的第二驱动装置40的两支撑平台42的两端部,且与固设于两支撑平台42的螺母螺纹连接,也就是说,对应于上夹持装置20的两支撑平台42的两端部分别竖向插入一个第三丝杆52a,这样,第三驱动源51a同步驱动四个第三丝杆52a转动,在第三丝杆52a与对应螺母的螺纹副配合下,带动两支撑平台42沿z轴方向移动,从而带动上夹持装置20a沿z轴方向移动。In a specific solution, the
具体地,第三丝杆52a穿过支撑平台42的支撑架422。Specifically, the
类似地,驱动下夹持装置20b沿z轴移动的第三驱动装置50包括第三驱动源51b和设有四个第三丝杆52b的第三丝杆组件,四个第三丝杆52b分别竖向穿过下夹持装置20的第二驱动装置40的两支撑平台42的两端部,且与固设于两支撑平台42的螺母螺纹连接,这样,第三驱动源51b同步驱动四个第三丝杆52b转动,在第三丝杆52b与对应的螺母的螺纹副配合下,带动两支撑平台42沿z轴方向移动,从而带动下夹持装置20b沿z轴方向移动。Similarly, the
具体地,在安装架10的上框架上固定有四个上固定架11,分别与一个第二驱动装置40的两支撑平台42的两端部位置对应,在安装架10的下框架上固定有四个下固定架12,分别与四个上固定架11的位置对应。Specifically, four upper fixing frames 11 are fixed on the upper frame of the mounting
上夹持装置20a和下夹持装置20b在竖向上排列,如上设置第三驱动装置50后,相当于同一第二驱动装置40的两支撑平台42的两端部位置均设有一个与上夹持装置20a配合的第三丝杆52a和一个与下夹持装置20b配合的第三丝杆52b,具体地,同一位置的第三丝杆52a、52b的两端均插接于对应位置的上固定架11和下固定架12,也就是说,对应位置的上固定架11和下固定架12之间均插接有一个与上夹持装置20a配合第三丝杆52a和一个与下夹持装置20b配合的第三丝杆52b;为了使第三丝杆52a、52b转动时更加平稳和顺畅,第三丝杆52a、52b与上固定架11和下固定架12之间均设有轴承。The
具体的方案中,对应于上夹持装置20a的第三驱动源51a为四个分别与四个第三丝杆52a连接的电机,工作时,该四个电机同步运转以带动四个第三丝杆52a同步转动,以确保上夹持装置20a沿z轴方向移动时的水平性和平稳性;对应于下夹持装置20b的第三驱动源51b也为四个分别与四个第三丝杆52b连接的电机。In a specific solution, the
可以理解,实际设置时,第三驱动源51a、52b也可设为其他形式。It can be understood that, in actual setting, the
具体的方案中,夹持平台21上开设有供杆件竖向穿过的通孔211,这样,调整好上下两个夹持装置20的相对位置后,可使夹持装置20竖向夹持同一杆件,显然,该杆件竖向穿过上、下两夹持平台21的通孔211。In a specific solution, the
安装于夹持平台21的夹板组件包括固定夹板22和活动夹板23,其中,固定夹板22位于通孔211的一侧,活动夹板23位于通孔211的另一侧,且活动夹板23在夹板驱动装置的驱动架能够靠近或远离固定夹板22,从而夹持不同尺寸的杆件。The splint assembly installed on the
夹板驱动装置包括夹板驱动源24和夹板丝杆25,具体地,夹板驱动源24为电机,夹板丝杆25的一端与电机的输出端连接,另一端通过固设于夹持平台21的支架支撑,夹板丝杆25与电机的输出端可通过联轴器连接,与支架之间可设置轴承。夹板丝杆25穿过活动夹板23,且与固接于活动夹板23的螺母螺纹连接。The splint drive device includes a
在夹板驱动源24的驱动下,夹板丝杆25转动,在其与固接于活动基板23的螺母的螺接配合下,活动夹板23可沿夹板丝杆25移动,从而靠近或远离固定夹板22。Driven by the
图8所示方案中,夹板驱动源24具体设有两个电机,通过两个夹板丝杆25与活动夹板23配合,可以理解,实际设置时,数目不限于此。In the solution shown in FIG. 8 , the
请参考图10至图12,图10为图1中杆件在轨增材制造装置的喷涂装置的结构示意图;图11为图10的左视图;图12为图10的俯视图。Please refer to FIGS. 10 to 12 . FIG. 10 is a schematic structural diagram of the spraying device of the rod-on-rail additive manufacturing device in FIG. 1 ; FIG. 11 is a left side view of FIG. 10 ; FIG. 12 is a top view of FIG. 10 .
具体的方案中,安装于安装架10顶部的喷涂装置60包括挤出机61和挤出机电机62,其中,挤出机61设有电热丝63,电热丝63可加热材料使其融化,在挤出机电机62的作用下,融化的材料可同挤出机61的挤出头挤出。In a specific solution, the spraying
具体地,喷涂装置60在喷涂驱动装置的驱动下能够在水平面内移动,以调整其与夹持装置20的位置,便于将融化的材料挤出至夹持装置20夹持的杆件上,以实现杆件的制造。Specifically, the spraying
其中,喷涂驱动装置包括第一喷涂驱动源64和第一喷涂导轨65,第一喷涂导轨65沿x轴方向延伸,第一喷涂导轨65具体可以为丝杆,与喷涂装置60螺纹连接配合,第一喷涂驱动源64具体可以电机,其可驱动第一喷涂导轨65转动,以带动喷涂装置60沿x轴方向移动;喷涂驱动装置还包括第二喷涂驱动源66和第二喷涂导轨67,第二喷涂导轨67沿y轴方向延伸,在第二喷涂驱动源66的驱动下,喷涂装置60可沿第二喷涂导轨67移动,即沿y轴方向移动,从而可调整喷涂装置60在水平面内的位置。Wherein, the spraying drive device includes the first
喷涂装置60的其他结构可参考现有技术设计,这里不再过多赘述。Other structures of the
实际应用中,可将上述杆件在轨增材制造装置发射至空间轨道,利用该装置直接在空间轨道制造杆件,并通过杆件制造桁架。利用该装置制造杆件的过程如下:In practical applications, the above-mentioned rod-on-orbit additive manufacturing device can be launched to the space orbit, and the rod can be directly manufactured in the space orbit by using the device, and the truss can be made from the rod. The process of making rods with this device is as follows:
调整两套夹持装置20的位置,使两者同时夹住一段预制杆件;Adjust the positions of the two sets of clamping
调整喷涂装置60的位置,使挤出机61的挤出头与杆件位置对应,并将材料预热到融化温度,挤出机61以一定的速度将融化的材料喷涂到杆件上,完成一层喷涂后,两套夹持装置20同步向下移动一层的距离(与前述喷涂的一层尺寸一致),重复喷涂、下移,直至两套夹持装置20移动到在安装架10的下限位置;Adjust the position of the
松开上夹持装置20a,将其移动到对应的初始位置后,再夹紧杆件,松开下夹持装置20b,将其移动到对应的初始位置后,再夹紧杆件;Loosen the
重复前两个步骤,直至完成设定长度的杆件。Repeat the first two steps until the set length of rod is complete.
以上对本发明所提供的杆件在轨增材制造装置进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The rod-on-orbit additive manufacturing device provided by the present invention has been described in detail above. The principles and implementations of the present invention are described herein by using specific examples, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
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CN106217867A (en) * | 2016-07-20 | 2016-12-14 | 西北工业大学 | A kind of screw increases material and manufactures shower nozzle |
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CN104492625A (en) * | 2014-12-30 | 2015-04-08 | 哈尔滨理工大学 | Automatic spraying and electrostatic spinning integrated device |
CN106179833A (en) * | 2016-07-12 | 2016-12-07 | 江苏福华传动件有限公司 | A kind of printer magnetic roller automatic spraying machine |
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