CN106799319A - A spraying and drying device for production and processing of pipe fittings - Google Patents
A spraying and drying device for production and processing of pipe fittings Download PDFInfo
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- CN106799319A CN106799319A CN201710178598.7A CN201710178598A CN106799319A CN 106799319 A CN106799319 A CN 106799319A CN 201710178598 A CN201710178598 A CN 201710178598A CN 106799319 A CN106799319 A CN 106799319A
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- sliding base
- threaded hole
- pipe
- hot air
- fixedly installed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/084—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to condition of liquid or other fluent material already sprayed on the target, e.g. coating thickness, weight or pattern
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
- B05B9/0413—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material with reciprocating pumps, e.g. membrane pump, piston pump, bellow pump
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
Landscapes
- Nozzles (AREA)
Abstract
Description
技术领域technical field
本发明涉及管件喷涂加工,具体是一种管件生产加工喷涂干燥装置。The invention relates to pipe fittings spraying processing, in particular to a pipe fittings production and processing spraying drying device.
背景技术Background technique
钢管不仅用于输送流体和粉状固体、交换热能、制造机械零件和容器,它还是一种经济钢材。用钢管制造建筑结构网架、支柱和机械支架,可以减轻重量,而且可实现工厂化机械化施工。用钢管制造公路桥梁不但可节省钢材、简化施工,而且可大大减少涂保护层的面积,节约投资和维护费用。The steel pipe is used to transfer fluid and powder, exchange heat and produce mechanical parts and containers, what's more it's a kind of economical steel. Using steel pipes to manufacture building structure grids, pillars and mechanical supports can reduce weight and realize factory-like mechanized construction. The use of steel pipes to manufacture highway bridges can not only save steel and simplify construction, but also greatly reduce the area of the protective layer, saving investment and maintenance costs.
钢管在生产完成后,需要进行防锈处理,以便能够使用较长时间,一般情况下是进行人工涂油,工作量较大,且效率低下,难以满足现代化的生产需求;此外,在涂油之后还需要进行干燥处理,现阶段一般为静置或晾晒处理,其效率即为低下。After the steel pipe is produced, it needs anti-rust treatment so that it can be used for a long time. Generally, it is manually oiled, which has a large workload and low efficiency, and it is difficult to meet the modern production needs; in addition, after oiling It also needs to be dried. At this stage, it is generally left to stand or aired, and its efficiency is low.
发明内容Contents of the invention
本发明的目的在于提供一种管件生产加工喷涂干燥装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a pipe fitting production and processing spray drying device to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种管件生产加工喷涂干燥装置,包括工作台、第一支撑竖板、干燥热风罩、喷涂防护罩和第二支撑竖板,所述工作台的上表面分别架设有用于支撑待加工管件的一号托辊和二号托辊,一号托辊和二号托辊之间通过第二传动皮带传动连接,二号托辊通过第一传动皮带与驱动电机的输出轴传动连接;所述工作台的上表面开设的空腔中设置有滑动机构,滑动机构包第一滑动底座、第二滑动底座、一号传动丝杆和二号传动丝杆;所述一号传动丝杆和二号传动丝杆通过轴承连接方式与工作台上表面空腔的两侧板转动连接;所述第一滑动底座上开设有一号螺纹孔A和二号螺纹孔A;所述第二滑动底座上开设有二号螺纹孔B和一号螺纹孔B;所述第一滑动底座和第二滑动底座的底部均固定安装有与工作台上表面空腔底部开设的滑槽相配合的滑块;所述一号传动丝杆穿过第一滑动底座上的一号螺纹孔A并与与第二滑动底座上的二号螺纹孔B之间通过螺纹连接方式相连接,二号传动丝杆穿过第二滑动底座上的一号螺纹孔B与第一滑动底座上的二号螺纹孔A之间通过螺纹连接方式相连接;所述工作台的侧板上分别固定安装有用于驱动二号传动丝杆转动的二号伺服电机,以及用于驱动一号传动丝杆转动的一号伺服电机;所述第一支撑竖板固定安装在第一滑动底座的上表面,第一支撑竖板的上部内侧壁表面固定安装有水平方向设置的第一支撑横板,第一支撑横板上开设有两个导向孔和一个电动伸缩缸安装槽,导向孔内上下滑动设置有导向杆,导向杆的顶端加工有限位环,电动伸缩缸安装槽内固定安装有电动伸缩缸;所述干燥热风罩的呈弧形结构;所述干燥热风罩的内表面架设有弧形热风管,弧形热风管上均布加工有若干开口朝向待加工管件的热风出口;所述第一滑动底座的上部表面还固定安装有热风机,热风机上的出风口与导风管的一端密封连通,导风管的另一端与耐高温导风软管的一端密封连通,耐高温导风软管的另一端与弧形热风管密封连通;所述第二支撑竖板固定安装在第二滑动底座的上表面,第二支撑竖板的上部内侧壁表面固定安装有水平方向设置的第二支撑横板,第二支撑横板与第一支撑横板的结构相同,第二支撑横板上的电动伸缩缸安装槽内固定安装有电动伸缩缸;所述喷涂防护罩的内表面架设有雾化喷嘴,雾化喷嘴与输漆软管的一端密封连通,输漆软管的另一端与导漆管的上端密封连通,导漆管的下端与隔膜泵相连接,隔膜泵分别与固定安装在第二滑动底座上表面的漆料桶和空压机相连接;所述喷涂防护罩的表面还对称设置有两个支杆,支杆的底端安装有毛刷;所述工作台上还固定架设有控制箱装置。A spraying and drying device for pipe fittings production and processing, comprising a workbench, a first support vertical plate, a drying hot air cover, a spray protection cover and a second support vertical plate, the upper surface of the workbench is respectively erected with a The No. 1 idler and the No. 2 idler, the No. 1 idler and the No. 2 idler are connected through the second transmission belt, and the No. 2 idler is connected with the output shaft of the drive motor through the first transmission belt; the workbench A sliding mechanism is provided in the cavity provided on the upper surface of the upper surface, and the sliding mechanism includes a first sliding base, a second sliding base, a No. 1 driving screw and a No. 2 driving screw; the No. 1 driving screw and the No. 2 driving screw The rod is rotatably connected to the two side plates of the cavity on the upper surface of the workbench through a bearing connection; the first sliding base has a No. 1 threaded hole A and a No. 2 threaded hole A; the second sliding base has a No. 2 threaded hole Threaded hole B and No. 1 threaded hole B; the bottoms of the first sliding base and the second sliding base are fixedly equipped with sliders that match the chute provided at the bottom of the cavity on the upper surface of the workbench; the No. 1 transmission The screw rod passes through the No. 1 threaded hole A on the first sliding base and is connected with the No. 2 threaded hole B on the second sliding base through a threaded connection, and the No. 2 driving screw passes through the second sliding base. The No. 1 threaded hole B on the first sliding base is connected through a threaded connection; the side plates of the workbench are respectively fixedly installed with No. 2 threaded holes for driving the No. 2 transmission screw to rotate. A servo motor, and a No. 1 servo motor for driving the No. 1 transmission screw to rotate; the first support vertical plate is fixedly installed on the upper surface of the first sliding base, and the upper inner side wall surface of the first support vertical plate is fixedly installed with The first supporting horizontal plate is set in the horizontal direction. There are two guide holes and an electric telescopic cylinder installation groove on the first supporting horizontal plate. A guide rod is installed sliding up and down in the guide hole. The top end of the guide rod is processed with a limit ring. An electric telescopic cylinder is fixedly installed in the installation groove of the telescopic cylinder; the arc-shaped structure of the dry hot air cover; the inner surface of the dry hot air cover is provided with arc-shaped hot-air pipes, and several The opening faces the hot air outlet of the pipe fitting to be processed; a hot air blower is fixedly installed on the upper surface of the first sliding base, and the air outlet on the hot air blower is in sealing communication with one end of the air guide pipe, and the other end of the air guide pipe is connected with the high temperature resistant air guide pipe. One end of the hose is sealed and communicated, and the other end of the high-temperature-resistant air guide hose is sealed and communicated with the arc-shaped hot air pipe; the second support vertical plate is fixedly installed on the upper surface of the second sliding base, and the upper part of the second support vertical plate The surface of the inner wall is fixedly installed with a second support horizontal plate arranged horizontally. The structure of the second support horizontal plate is the same as that of the first support horizontal plate. An electric telescopic cylinder is fixedly installed in the installation groove of the electric telescopic cylinder on the second support horizontal plate. The inner surface of the spray protection cover is set up with an atomizing nozzle, and the atomizing nozzle is sealed and communicated with one end of the paint delivery hose, the other end of the paint delivery hose is sealed and communicated with the upper end of the paint guide tube, and the lower end of the paint guide tube is connected with the upper end of the paint guide tube. The diaphragm pump is connected, and the diaphragm pump is respectively connected with the paint bucket and the air compressor fixedly installed on the upper surface of the second sliding base; the surface of the spray protection cover is also symmetrically provided with two poles, A brush is installed at the bottom end of the pole; a control box device is also fixed on the workbench.
作为本发明进一步的方案:所述一号托辊和二号托辊的直径相等;所述一号传动丝杆和二号传动丝杆的外径大小相等。As a further solution of the present invention: the diameters of the No. 1 idler and the No. 2 idler are equal; the outer diameters of the No. 1 driving screw and the No. 2 driving screw are equal.
作为本发明进一步的方案:所述二号螺纹孔B与二号螺纹孔A的孔径大小相等,一号螺纹孔B与一号螺纹孔A的孔径大小相等。As a further solution of the present invention: the diameters of the second threaded hole B and the second threaded hole A are equal, and the diameters of the first threaded hole B and the first threaded hole A are equal.
作为本发明进一步的方案:所述第一滑动底座和第二滑动底座的底部均固定安装有与工作台上表面空腔底部开设的滑槽相配合的滑块。As a further solution of the present invention: the bottoms of the first sliding base and the second sliding base are fixedly installed with sliders that cooperate with the slide grooves opened at the bottom of the cavity on the upper surface of the workbench.
作为本发明进一步的方案:所述二号伺服电机和一号伺服电机均采用正反转伺服电机。As a further solution of the present invention: both the No. 2 servo motor and the No. 1 servo motor use forward and reverse servo motors.
作为本发明进一步的方案:所述导向杆上还套设有压缩弹簧,压缩弹簧位于第一支撑横板的上表面与限位环下表面之间。As a further solution of the present invention: a compression spring is sheathed on the guide rod, and the compression spring is located between the upper surface of the first supporting horizontal plate and the lower surface of the limiting ring.
作为本发明进一步的方案:所述制箱装置包括控制面板和PLC控制器。As a further solution of the present invention: the box-making device includes a control panel and a PLC controller.
作为本发明进一步的方案:所述PLC控制器的输入端与控制面板电性连接,PLC控制器的输出端分别与二号伺服电机、一号伺服电机、热风机、空压机和驱动电机电性连接。As a further solution of the present invention: the input end of the PLC controller is electrically connected to the control panel, and the output end of the PLC controller is electrically connected to No. 2 servo motor, No. 1 servo motor, hot air blower, air compressor and drive motor respectively. sexual connection.
作为本发明进一步的方案:所述喷涂防护罩呈弧形结构;所述雾化喷嘴的开口朝向待加工管件。As a further solution of the present invention: the spray protection cover has an arc-shaped structure; the opening of the atomizing nozzle faces the pipe to be processed.
与现有技术相比,本发明的有益效果是:本发明结构简单合理,利用二号传动丝杆的转动带动第一滑动底座在工作台上表面空腔中左右滑动,利用一号伺服电机带动第二滑动底座在工作台上表面开设的空腔左右滑动,漆料桶内的漆料通过雾化喷嘴喷出并对待加工管件的表面进行全方位的喷涂作业,设置的毛刷能够对待加工管件表面的喷漆涂抹均匀,进一步提高喷涂效果,热风机内产生的热风经热风出口喷出,热风出口喷出的热风对待加工管件表面的油漆进行干燥作业,干燥效果好。综上,整个装置结构简单合理,喷涂效果好,喷涂完成后能够及时对待加工管件表面的漆料进行干燥作业,提高了喷涂加工的品质,工作效率高,实用性强。Compared with the prior art, the beneficial effect of the present invention is that the structure of the present invention is simple and reasonable, and the rotation of the No. The second sliding base slides left and right in the cavity opened on the upper surface of the workbench. The paint in the paint bucket is sprayed out through the atomizing nozzle and sprayed in all directions on the surface of the pipe to be processed. The set brush can The spray paint on the surface is evenly applied to further improve the spray effect. The hot air generated in the hot air blower is sprayed out through the hot air outlet, and the hot air sprayed out from the hot air outlet is used to dry the paint on the surface of the pipe fitting to be processed, and the drying effect is good. In summary, the structure of the whole device is simple and reasonable, and the spraying effect is good. After the spraying is completed, the paint on the surface of the pipe fittings to be processed can be dried in time, which improves the quality of the spraying process, and has high work efficiency and strong practicability.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明中干燥装置的结构示意图。Fig. 2 is a schematic structural view of the drying device in the present invention.
图3为本发明中支撑横板的结构示意图。Fig. 3 is a structural schematic diagram of the supporting horizontal plate in the present invention.
图4为本发明中喷涂装置的结构示意图。Fig. 4 is a structural schematic diagram of a spraying device in the present invention.
图5为本发明中滑动机构的结构示意图。Fig. 5 is a structural schematic diagram of the sliding mechanism in the present invention.
图6为本发明中第一滑动底座的结构示意图。Fig. 6 is a schematic structural diagram of the first sliding base in the present invention.
图7为本发明中第二滑动底座的结构示意图。Fig. 7 is a schematic structural diagram of the second sliding base in the present invention.
图中:1-工作台,2-第一支撑竖板,3-干燥热风罩,4-第一滑动底座,5-第一支撑横板,6-待加工管件,7-第二支撑横板,8-第二滑动底座,9-喷涂防护罩,10-第二支撑竖板,11-导向杆,12-电动伸缩缸,13-压缩弹簧,14-一号传动丝杆,15-二号传动丝杆,16-二号伺服电机,17-一号伺服电机,18-导风管,19-热风机,20-漆料桶,21-空压机,22-隔膜泵,23-导漆管,24-驱动电机,25-第一传动皮带,26-第二传动皮带,27-一号托辊,28-二号托辊,29-控制箱装置,31-弧形热风管,32-热风出口,33-耐高温导风软管,41-一号螺纹孔A,42-二号螺纹孔A,43-滑块,51-导向孔,52-电动伸缩缸安装槽,81-二号螺纹孔B,82-一号螺纹孔B,91-雾化喷嘴,92-支杆,93-毛刷,94-输漆软管。In the figure: 1-working table, 2-the first supporting vertical plate, 3-drying hot air cover, 4-the first sliding base, 5-the first supporting horizontal plate, 6-pipe fittings to be processed, 7-the second supporting horizontal plate , 8-Second sliding base, 9-Spray protective cover, 10-Second support vertical plate, 11-Guide rod, 12-Electric telescopic cylinder, 13-Compression spring, 14-No. 1 driving screw, 15-No. 2 Drive screw, 16-No. 2 servo motor, 17-No. 1 servo motor, 18-air duct, 19-heater, 20-paint bucket, 21-air compressor, 22-diaphragm pump, 23-paint guide Tube, 24-drive motor, 25-the first transmission belt, 26-the second transmission belt, 27-the first roller, 28-the second roller, 29-control box device, 31-curved hot air pipe, 32 -Hot air outlet, 33-high temperature resistant air guide hose, 41-No. 1 threaded hole A, 42-No. 2 threaded hole A, 43-slider, 51-guide hole, 52-electric telescopic cylinder installation groove, 81-two No. threaded hole B, No. 82-threaded hole B, 91-atomizing nozzle, 92-support rod, 93-hair brush, 94-paint hose.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-7,本发明实施例中,一种管件生产加工喷涂干燥装置,包括工作台1、第一支撑竖板2、干燥热风罩3、喷涂防护罩9和第二支撑竖板10,所述工作台1的上表面分别架设有用于支撑待加工管件6的一号托辊27和二号托辊28,一号托辊27和二号托辊28的直径相等,一号托辊27和二号托辊28之间通过第二传动皮带26传动连接,其中二号托辊28还通过第一传动皮带25与驱动电机24的输出轴传动连接,其中驱动电机24固定安装在工作台1的上表面;所述工作台1的上表面开设的空腔中设置有滑动机构,滑动机构包第一滑动底座4、第二滑动底座8、一号传动丝杆14和二号传动丝杆15;所述一号传动丝杆14和二号传动丝杆15通过轴承连接方式与工作台1上表面空腔的两侧板转动连接;所述第一滑动底座4上开设有一号螺纹孔A41和二号螺纹孔A42;所述第二滑动底座8上开设有二号螺纹孔B81和一号螺纹孔B82;所述第一滑动底座4和第二滑动底座8的底部均固定安装有与工作台1上表面空腔底部开设的滑槽相配合的滑块43;所述二号螺纹孔B81与二号螺纹孔A42的孔径大小相等;所述一号螺纹孔B82与一号螺纹孔A41的孔径大小相等;所述一号传动丝杆14和二号传动丝杆15的外径大小相等,且一号传动丝杆14穿过第一滑动底座4上的一号螺纹孔A41并与与第二滑动底座8上的二号螺纹孔B81之间通过螺纹连接方式相连接,二号传动丝杆15穿过第二滑动底座8上的一号螺纹孔B82与第一滑动底座4上的二号螺纹孔A42之间通过螺纹连接方式相连接;所述工作台1的侧板上分别固定安装有用于驱动二号传动丝杆15转动的二号伺服电机16,以及用于驱动一号传动丝杆14转动的一号伺服电机17;所述二号伺服电机16和一号伺服电机17均采用正反转伺服电机,提高控制精度;所述第一支撑竖板2固定安装在第一滑动底座4的上表面,第一支撑竖板2的上部内侧壁表面固定安装有水平方向设置的第一支撑横板5,第一支撑横板5上开设有两个导向孔51和一个电动伸缩缸安装槽52,导向孔51内上下滑动设置有导向杆11,电动伸缩缸安装槽52内固定安装有用于驱动干燥热风罩3升降的电动伸缩缸12;所述导向杆11的顶端加工有限位环,导向杆11上还套设有压缩弹簧13,压缩弹簧13位于第一支撑横板5的上表面与限位环下表面之间;所述干燥热风罩3的呈弧形结构,干燥热风罩3的内表面架设有弧形热风管31,弧形热风管31上均布加工有若干开口朝向待加工管件6的热风出口32,且热风出口32与弧形热风管31之间相连通;所述第一滑动底座4的上部表面还固定安装有热风机19,热风机19上的出风口与导风管18的一端密封连通,导风管18的另一端与耐高温导风软管33的一端密封连通,耐高温导风软管33的另一端与弧形热风管31密封连通;所述第二支撑竖板10固定安装在第二滑动底座8的上表面,第二支撑竖板10的上部内侧壁表面固定安装有水平方向设置的第二支撑横板7,第二支撑横板7与第一支撑横板5的结构相同,第二支撑横板7上的电动伸缩缸安装槽52内固定安装有用于驱动喷涂防护罩9升降的电动伸缩缸12;所述喷涂防护罩9的呈弧形结构,喷涂防护罩9的内表面架设有开口朝向待加工管件6的雾化喷嘴91,雾化喷嘴91与输漆软管94的一端密封连通,输漆软管94的另一端与导漆管23的上端密封连通,导漆管23的下端与隔膜泵22相连接,隔膜泵22分别与固定安装在第二滑动底座8上表面的漆料桶20和空压机21相连接;所述喷涂防护罩9的表面还对称设置有两个支杆92,支杆92的底端安装有毛刷93;所述工作台1上还固定架设有控制箱装置29,控制箱装置29包括控制面板和PLC控制器,其中PLC控制器的输入端与控制面板电性连接,PLC控制器的输出端分别与二号伺服电机16、一号伺服电机17、热风机19、空压机21和驱动电机24电性连接。Please refer to Figures 1-7, in the embodiment of the present invention, a pipe fitting production and processing spray drying device includes a workbench 1, a first support vertical plate 2, a drying hot air cover 3, a spray protection cover 9 and a second support vertical plate 10 , the upper surface of the workbench 1 is respectively erected with a No. 1 idler 27 and a No. 2 idler 28 for supporting the pipe fitting 6 to be processed. The diameters of the No. 1 idler 27 and the No. 2 idler 28 are equal, and the No. 1 idler 27 and the second idler roller 28 are connected through the second transmission belt 26, wherein the second idler roller 28 is also connected with the output shaft of the driving motor 24 through the first transmission belt 25, and the driving motor 24 is fixedly installed on the workbench 1; the cavity provided on the upper surface of the workbench 1 is provided with a sliding mechanism, the sliding mechanism includes the first sliding base 4, the second sliding base 8, the first transmission screw 14 and the second transmission screw 15. The No. 1 transmission screw 14 and the No. 2 transmission screw 15 are rotationally connected with the two side plates of the cavity on the upper surface of the workbench 1 through a bearing connection; the first sliding base 4 is provided with a No. 1 threaded hole A41 and No. 2 threaded hole A42; No. 2 threaded hole B81 and No. 1 threaded hole B82 are provided on the second sliding base 8; the bottoms of the first sliding base 4 and the second sliding base 8 are fixedly installed with working The slide block 43 matched with the chute provided at the bottom of the cavity on the upper surface of platform 1; the apertures of the No. 2 threaded hole B81 and the No. 2 threaded hole A42 are equal in size; the No. 1 threaded hole B82 and the No. 1 threaded hole A41 The apertures are equal in size; the outer diameters of the No. 1 transmission screw mandrel 14 and the No. 2 transmission screw mandrel 15 are equal, and the No. 1 transmission screw mandrel 14 passes through the No. 1 threaded hole A41 on the first sliding base 4 and is connected with the No. 1 transmission screw mandrel 15 The second threaded hole B81 on the second sliding base 8 is connected by threaded connection, and the second transmission screw 15 passes through the first threaded hole B82 on the second sliding base 8 and the second threaded hole B82 on the first sliding base 4. The threaded holes A42 are connected by threaded connection; the side plates of the workbench 1 are fixedly installed with the No. 2 servo motor 16 for driving the No. 2 transmission screw 15 to rotate, and the No. 1 transmission screw for driving the No. 1 screw. No. 1 servo motor 17 that rotates at 14; the No. 2 servo motor 16 and the No. 1 servo motor 17 both adopt forward and reverse servo motors to improve control accuracy; the first support vertical plate 2 is fixedly installed on the first sliding base 4 The upper surface of the first support vertical plate 2 is fixedly installed with the first support horizontal plate 5 arranged horizontally on the inner side wall surface of the upper part, and the first support horizontal plate 5 is provided with two guide holes 51 and an electric telescopic cylinder installation groove 52, a guide rod 11 is arranged to slide up and down in the guide hole 51, and an electric telescopic cylinder 12 for driving the dry hot air cover 3 is fixedly installed in the electric telescopic cylinder mounting groove 52; the top of the guide rod 11 is processed with a limit ring, and guide The rod 11 is also sleeved with a compression spring 13, which is located between the upper surface of the first support horizontal plate 5 and the lower surface of the limit ring; The inner surface is erected with an arc-shaped hot-air pipe 31, and on the arc-shaped hot-air pipe 31 A number of openings are evenly distributed towards the hot air outlet 32 of the pipe fitting 6 to be processed, and the hot air outlet 32 communicates with the arc-shaped hot air pipe 31; the upper surface of the first sliding base 4 is also fixedly equipped with a hot air blower 19, The air outlet on the hot air blower 19 is in sealing communication with one end of the air guide pipe 18, and the other end of the air guide pipe 18 is in sealing communication with an end of the high temperature resistant air guide hose 33, and the other end of the high temperature resistant air guide hose 33 is connected with the arc-shaped The hot air pipe 31 is sealed and communicated; the second support vertical plate 10 is fixedly installed on the upper surface of the second sliding base 8, and the upper inner side wall surface of the second support vertical plate 10 is fixedly installed with a second support horizontal plate arranged horizontally 7. The second support horizontal plate 7 has the same structure as the first support horizontal plate 5, and the electric telescopic cylinder 12 for driving the spraying protective cover 9 is fixedly installed in the electric telescopic cylinder mounting groove 52 on the second support horizontal plate 7; The spray protection cover 9 has an arc-shaped structure, and the inner surface of the spray protection cover 9 is provided with an atomizing nozzle 91 with an opening facing the pipe fitting 6 to be processed. The other end of the flexible pipe 94 is in sealing communication with the upper end of the paint guide pipe 23, and the lower end of the paint guide pipe 23 is connected with the diaphragm pump 22, and the diaphragm pump 22 is respectively connected with the paint bucket 20 and the paint bucket fixedly installed on the upper surface of the second sliding base 8. The air compressor 21 is connected; the surface of the spray protection cover 9 is also symmetrically provided with two poles 92, and the bottom end of the poles 92 is equipped with a brush 93; the workbench 1 is also fixedly equipped with a control box device 29. The control box device 29 includes a control panel and a PLC controller, wherein the input end of the PLC controller is electrically connected to the control panel, and the output end of the PLC controller is respectively connected to the No. 2 servo motor 16, the No. 1 servo motor 17, and the hot air blower. 19. The air compressor 21 and the driving motor 24 are electrically connected.
本发明的工作原理是:使用时,将整个装置接入电源,利用控制面板控制二号伺服电机16或者一号伺服电机17的起动,二号伺服电机16驱动二号传动丝杆15转动,因二号传动丝杆15与第一滑动底座4上的二号螺纹孔A42之间采用螺纹连接方式相连接,因此二号传动丝杆15的转动能够带动第一滑动底座4在工作台1上表面空腔中左右滑动,同理,一号伺服电机17驱动一号传动丝杆14进行转动,进而带动第二滑动底座8在工作台1上表面开设的空腔左右滑动;利用控制面板控制驱动电机24起动,在第一传动皮带25的联动作用下,驱动电机24驱动二号托辊28转动,进一步的,在第二传动皮带26联动作用下,二号托辊28与一号托辊27之间同步且同向转动,进而带动待加工管件6进行转动,此时漆料桶20内的漆料通过雾化喷嘴91喷出并对待加工管件6的表面进行全方位的喷涂作业,设置的毛刷93能够对待加工管件6表面的喷漆涂抹均匀,进一步提高喷涂效果;利用二号伺服电机16驱动第一滑动底座4滑动至待加工管件6表面待干燥的区域,热风机19内产生的热风经热风出口32喷出,热风出口32喷出的热风对待加工管件6表面的油漆进行干燥作业,干燥效果好。The working principle of the present invention is: when in use, the whole device is connected to the power supply, the control panel is used to control the start of No. 2 servo motor 16 or No. 1 servo motor 17, and No. 2 servo motor 16 drives No. 2 transmission screw 15 to rotate. The No. 2 transmission screw 15 and the No. 2 threaded hole A42 on the first sliding base 4 are connected by threaded connection, so the rotation of the No. 2 transmission screw 15 can drive the first sliding base 4 on the upper surface of the workbench 1. Sliding left and right in the cavity, in the same way, the No. 1 servo motor 17 drives the No. 1 transmission screw 14 to rotate, and then drives the second sliding base 8 to slide left and right in the cavity provided on the upper surface of the workbench 1; use the control panel to control the drive motor 24 starts, under the linkage action of the first transmission belt 25, the drive motor 24 drives the No. synchronously and in the same direction, and then drive the pipe fitting 6 to be processed to rotate. At this time, the paint in the paint bucket 20 is sprayed out through the atomizing nozzle 91 and the surface of the pipe fitting 6 to be processed is sprayed in all directions. Brush 93 can be applied evenly to the spray paint on the surface of the pipe fitting 6 to be processed, further improving the spraying effect; Utilize No. 2 servo motor 16 to drive the first sliding base 4 to slide to the area to be dried on the surface of the pipe fitting 6 to be processed, and the hot air produced in the hot air blower 19 passes through The hot air outlet 32 ejects, and the hot air ejected by the hot air outlet 32 is used for drying the paint on the surface of the pipe fitting 6 to be processed, and the drying effect is good.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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Application publication date: 20170606 |