CN108157986B - Multistation screw-in gorgon fruit decorticator - Google Patents
Multistation screw-in gorgon fruit decorticator Download PDFInfo
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- CN108157986B CN108157986B CN201810050279.2A CN201810050279A CN108157986B CN 108157986 B CN108157986 B CN 108157986B CN 201810050279 A CN201810050279 A CN 201810050279A CN 108157986 B CN108157986 B CN 108157986B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
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- Preparation Of Fruits And Vegetables (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a multi-station screw-in gordon euryale seed husking machine which comprises a first support and a second support, wherein a gordon euryale seed conveying mechanism is arranged on the first support, and a husking mechanism and a driving mechanism are arranged on the second support; the gorgon fruit conveying mechanism comprises a funnel, a stirring shaft and a second motor; the husking mechanism comprises a guide mechanism, a moving mechanism and a supporting bottom plate, wherein the guide mechanism comprises a guide side plate, a second guide wheel and a first guide wheel; the motion mechanism comprises a box body, a cover plate and a mounting frame. According to the invention, the stations of the four die cutting knife fixing seats are adopted for simultaneous husking, and the husking mechanism is driven to move up and down by the first motor; gorgon fruit in the funnel is conveyed into the cutting knife fixing seat of the die through a pipeline connected with the lower end of the funnel, and stirring pieces in the funnel can prevent the gorgon fruit from being blocked at the opening of the funnel; the method aims at gorgon fruit husking, replaces manpower, greatly improves production efficiency and reduces production cost.
Description
Technical Field
The invention relates to a multi-station screw-in type gordon euryale seed husking machine.
Background
The gorgon fruit is a tonic with high medicinal value, has great demand for people who pay attention to health nowadays, and in order to meet the demand of people, more and more artificial planting bases are provided; the traditional gordon euryale seed husking mode is carried out manually, so that time and labor are wasted, and the efficiency is low; therefore, the gorgon fruit husking machine can be operated under the environment.
There are many gorgon fruit shuckers researched in China, including a roller type gorgon fruit seed shucker, a gorgon fruit thresher, a rotor blade type wet gorgon fruit shucker, an intelligent gorgon fruit shucker and the like. The current gordon euryale seed shuckers are divided into fresh and tender gordon euryale seed shuckers, dry and hard gordon euryale seed shuckers, intelligent shuckers and automatic shuckers, and the shuckers have stamping types, rolling cutting types, rotor blade types, grinding types, impact types and cutting types; the gorgon fruit husking machine has many kinds, but many kinds exist only in theory, and are not applied to actual production, even if some machines are applied to actual production, many problems exist, the production requirements of people cannot be met, and the gorgon fruit husking machine is gradually abandoned by people.
The gorgon fruit husking mode comprises the traditional husking mode and the machine husking mode, the traditional husking mode is mostly manual, bitten by teeth or special nail clippers and husking scissors, and the manual husking efficiency is low, the cost is high, and the requirements of large-scale processing which are required are far from being met; although a plurality of shuckers are available on the market, the problems of the shuckers cannot meet the production at all and are gradually abandoned by people; therefore, the purpose of the design is to design a machine which can replace manpower, improve the production efficiency, solve the problems of the existing machine and meet the production requirements, thereby liberating labor force, promoting production, reducing cost and improving labor productivity.
Disclosure of Invention
Aiming at the technical defects, the invention aims to provide the multi-station screw-in type gordon euryale seed husking machine, which improves the gordon euryale seed husking efficiency, replaces the manual work, promotes the production, reduces the cost and improves the labor productivity.
In order to solve the technical problems, the invention adopts the following technical scheme:
the invention provides a multi-station screw-in gordon euryale seed husking machine which comprises two first supports which are symmetrically arranged and two second supports which are symmetrically arranged on the first supports, wherein the first supports are provided with four gordon euryale seed conveying mechanisms which are uniformly distributed, the second supports are provided with husking mechanisms, and the upper ends of the second supports are provided with driving mechanisms for driving the husking mechanisms;
the gorgon fruit conveying mechanism comprises a funnel, a stirring shaft and a second motor, wherein the funnel is installed on the first support and the second support, the stirring shaft is rotatably arranged in the funnel, the second motor is used for driving the stirring shaft to rotate, a cross is fixedly arranged at the upper end of the funnel, the stirring shaft penetrates through the cross and extends into the funnel, a plurality of stirring blades which are uniformly distributed along the circumferential direction are arranged on the stirring shaft, the bottom of the funnel is connected with a pipeline, and a baffle ring is arranged at the end part, away from the funnel, of the pipeline;
the husking mechanism comprises a guide mechanism arranged on the second support, a movement mechanism movably arranged on the guide mechanism and a support bottom plate arranged on the second support, and the guide mechanism comprises two guide side plates symmetrically arranged on the second support, a plurality of second guide wheels symmetrically arranged on the guide side plates and a plurality of first guide wheels uniformly distributed on the guide side plates; the moving mechanism comprises a box body, a cover plate arranged on the box body and an installation frame arranged on the cover plate, bosses for the first guide wheel and the second guide wheel to roll are symmetrically arranged on two sides of the installation frame, a supporting seat is arranged at the top end of the installation frame, a third motor is further arranged on the installation frame, a rotary driving shaft is arranged at the central position in the box body, the third motor and the driving shaft coaxially rotate through a coupler, four rotatable tool bits are further arranged in the box body and extend out of the box body, a driving gear coaxially rotating with the driving shaft is arranged on the driving shaft, a driven gear coaxially rotating with the tool bits is arranged on the tool bits, and the driven gear is meshed with the driving gear; four round tubular die cutting knife fixing seats which correspond to the tool bits one to one are arranged on the supporting bottom plate, die cutting knives are fixedly arranged in the die cutting knife fixing seats, and the die cutting knife fixing seats are coaxially connected with the baffle rings.
Preferably, the driving device comprises a first motor mounted at the upper end of the first bracket, a crankshaft mounted on an output shaft of the first motor, and a connecting rod rotatably arranged on the crankshaft, and an end part of the connecting rod, which is far away from the crankshaft, is mounted on the supporting seat.
Preferably, a plurality of first cutting edges which are uniformly distributed are arranged at the end part of the cutting head close to the die cutting knife.
Preferably, the die cutting knife is provided with a quincunx knife edge, and the knife edge is provided with a plurality of second knife edges which are uniformly distributed in the circumferential direction.
Preferably, an electromagnetic locking safety door is arranged on the pipeline, and a telescopic groove is formed in the pipeline.
The invention has the beneficial effects that: the invention adopts the stations of the four cutting die fixing seats to simultaneously shell, the driving gear and the driven gear are combined into a planetary gear train structure to drive the four cutter heads to simultaneously move, and the first motor drives the shelling mechanism to move up and down; gorgon fruit in the funnel is conveyed into the cutting knife fixing seat of the die through a pipeline connected with the lower end of the funnel, and stirring pieces in the funnel can prevent the gorgon fruit from being blocked at the opening of the funnel; the method aims at gorgon fruit husking, replaces manpower, greatly improves production efficiency and reduces production cost.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic perspective view of a multistation screw-in gordon euryale seed husking machine according to an embodiment of the present invention;
fig. 2 is a front view of a multi-station screw-in gordon euryale seed husking machine according to an embodiment of the present invention;
fig. 3 is a top view of a multistation screw-in gordon euryale seed husking machine according to an embodiment of the present invention;
FIG. 4 is an enlarged view of portion A of FIG. 3;
FIG. 5 is a schematic view of the driving mechanism;
FIG. 6 is a schematic structural view of a gorgon fruit conveying mechanism;
FIG. 7 is a schematic mechanical view of the husking mechanism;
FIG. 8 is a schematic structural view of a guide mechanism;
FIG. 9 is a schematic structural view of a support base;
FIG. 10 is a schematic view of a tool tip;
fig. 11 is a schematic structural view of a cutting knife of a die.
Description of reference numerals:
1-a first support, 2-a second support, 3-a first motor, 4-a second motor, 5-a funnel, 6-a pipeline, 7-a retaining ring, 8-a cross, 9-a stirring shaft, 10-a stirring sheet, 11-a crankshaft, 12-a connecting rod, 13-a supporting seat, 14-a guiding side plate, 15-a third motor, 16-a driving shaft, 17-a cover plate, 18-a driving gear, 19-a driven gear, 20-a cutter head, 21-a box body, 22-a first guiding wheel, 23-a second guiding wheel, 24-a first cutting edge, 25-a threading die cutting knife, 26-a threading die cutting knife fixing seat, 27-a supporting bottom plate, 28-a mounting frame, 29-a cutting edge and 30-a second cutting edge.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 11, a multi-station screw-in gorgon fruit husking machine comprises two first supports 1 which are symmetrically arranged and two second supports 2 which are symmetrically arranged on the first supports 1, wherein the first supports 1 are provided with four gorgon fruit conveying mechanisms which are uniformly distributed, the second supports 1 are provided with husking mechanisms, and the upper ends of the second supports 1 are provided with driving mechanisms for driving the husking mechanisms;
the gorgon fruit conveying mechanism comprises a funnel 5 arranged on a first support 1 and a second support 2, a stirring shaft 9 which can be rotatably arranged in the funnel 5 and a second motor 4 for driving the stirring shaft 9 to rotate, a cross 8 is fixedly arranged at the upper end of the funnel 5, the stirring shaft 9 penetrates through the cross 8 and extends into the funnel 5, a plurality of stirring blades 10 which are uniformly distributed along the circumferential direction are arranged on the stirring shaft 9, the bottom of the funnel 5 is connected with a pipeline 6, and a retaining ring 7 is arranged at the end part of the pipeline 6, which is far away from the funnel 5;
the husking mechanism comprises a guide mechanism arranged on the second support 2, a movement mechanism movably arranged on the guide mechanism and a support bottom plate 27 arranged on the second support 2, wherein the guide mechanism comprises two guide side plates 14 symmetrically arranged on the second support 2, a plurality of second guide wheels 23 symmetrically arranged on the guide side plates 14 and a plurality of first guide wheels 22 uniformly distributed on the guide side plates 14; the movement mechanism comprises a box body 21, a cover plate 17 arranged on the box body 21 and an installation frame 28 arranged on the cover plate 17, bosses for rolling a first guide wheel 22 and a second guide wheel 23 are symmetrically arranged on two sides of the installation frame 28, a supporting seat 13 is arranged at the top end of the installation frame 28, a third motor 15 is further arranged on the installation frame 28, a driving shaft 16 capable of rotating is arranged at the central position in the box body 21, the third motor 15 and the driving shaft 16 coaxially rotate through a coupler, four rotatable tool bits 20 are further arranged in the box body 21, the tool bits 20 extend out of the box body 21, a driving gear 18 coaxially rotating with the driving shaft 16 is arranged on the driving shaft 16, a driven gear 19 coaxially rotating with the tool bits 20 is arranged on the tool bits 20, and the driven gear 19 is meshed with; four tubular die cutting knife fixing seats 26 corresponding to the tool bits 20 one by one are arranged on the supporting bottom plate 27, die cutting knives 25 are fixedly arranged in the die cutting knife fixing seats 26, and the die cutting knife fixing seats 26 are coaxially connected with the baffle ring 7. Wherein the guide mechanism provides precise perpendicularity and reduces frictional resistance during movement.
The driving device comprises a first motor 3 arranged at the upper end of the first bracket 1, a crankshaft 11 arranged on an output shaft of the first motor 3 and a connecting rod 12 rotatably arranged on the crankshaft 11, wherein the end part of the connecting rod 12 far away from the crankshaft 11 is arranged on a supporting seat 13; because the husking process is a compound movement (namely, an up-down movement and a rotation movement), in order to match the rotation movement, the first motor 3, the second motor 4 and the third motor 15 are all motors with a speed regulating function, and the rotating speed can be adjusted according to actual needs so as to achieve a better husking effect.
The tip that tool bit 20 is close to die cutting knife 25 is provided with a plurality of evenly distributed's first cutting edge 24, and first cutting edge 24 is the quadrangular pyramid form, and the most advanced of first cutting edge 24 supports tightly on the gorgon fruit, has guaranteed the stability of gorgon fruit, and first cutting edge 24 can not pierce through the shell of gorgon fruit simultaneously.
The cutting die cutting knife 25 is provided with a quincunx knife edge 29, the knife edge 29 is provided with a plurality of second knife edges 30 which are uniformly distributed in the circumferential direction, and because the texture of the gordon euryale seed fruit is neither hard nor very soft, the texture is not consistent, and some gordon euryale seeds are crisp and hard and some gordon euryale seeds are soft, the design of the second knife edges 30 adopts a circular cutting method, namely, an annular groove is cut around the gordon euryale seeds, so that the gordon euryale seeds are shelled.
Be provided with electromagnetic locking emergency exit on pipeline 6, seted up flexible groove on pipeline 6, electromagnetic locking emergency exit is ohm dragon D4BL type electromagnetic locking emergency exit, and wherein the operation key on the electromagnetic locking emergency exit is flexible in pipeline 6 through flexible groove to control gorgon fruit single seed passes through in pipeline 6 gets into die cutting knife fixing base.
The working principle is as follows: firstly, pouring the screened gorgon fruit into a funnel 5, wherein the stirring sheet 10 can ceaselessly rotate the gorgon fruit in the stirring funnel 5 to prevent the gorgon fruit from being blocked in the funnel 5; gorgon fruit food enters the pipeline 6 from a gap between the stirring sheet 10 and the funnel 5, rolls downwards under the action of gravity of the gorgon fruit food, and enters the die cutting knife fixing seat 26 in a classified mode under the control of the electromagnetic locking safety door.
The up-and-down motion of the peeling mechanism is controlled by the first motor 3, the third motor 15 drives the cutter head 20 to rotate, the cutter head 20 moves downwards while rotating under the driving of the two motors, when the cutter head 20 moves downwards to be in contact with the euryale ferox shell, the first cutter edge 24 of the cutter head 20 can be embedded into the euryale ferox shell but does not penetrate through the euryale ferox shell, and then under the action of pressure, the periphery of the goryale ferox fruit is cut by the die cutter 25, so that the separation of pulp and the shell is realized.
The invention adopts the stations of the four cutting die fixing seats to simultaneously shell, the driving gear and the driven gear are combined into a planetary gear train structure to drive the four cutter heads to simultaneously move, and the first motor drives the shelling mechanism to move up and down; gorgon fruit in the funnel is conveyed into the cutting knife fixing seat of the die through a pipeline connected with the lower end of the funnel, and stirring pieces in the funnel can prevent the gorgon fruit from being blocked at the opening of the funnel; the method aims at gorgon fruit husking, replaces manpower, greatly improves production efficiency and reduces production cost.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (5)
1. A multi-station screw-in gordon euryale seed husking machine is characterized by comprising two first supports which are symmetrically arranged and two second supports which are symmetrically arranged on the first supports, wherein the first supports are provided with four gordon euryale seed conveying mechanisms which are uniformly distributed, the second supports are provided with husking mechanisms, and the upper ends of the second supports are provided with driving mechanisms for driving the husking mechanisms;
the gorgon fruit conveying mechanism comprises a funnel, a stirring shaft and a second motor, wherein the funnel is installed on the first support and the second support, the stirring shaft is rotatably arranged in the funnel, the second motor is used for driving the stirring shaft to rotate, a cross is fixedly arranged at the upper end of the funnel, the stirring shaft penetrates through the cross and extends into the funnel, a plurality of stirring blades which are uniformly distributed along the circumferential direction are arranged on the stirring shaft, the bottom of the funnel is connected with a pipeline, and a baffle ring is arranged at the end part, away from the funnel, of the pipeline;
the husking mechanism comprises a guide mechanism arranged on the second support, a movement mechanism arranged on the guide mechanism in a vertically movable manner and a support bottom plate arranged on the second support, and the guide mechanism comprises two guide side plates symmetrically arranged on the second support, a plurality of second guide wheels symmetrically arranged on the guide side plates and a plurality of first guide wheels uniformly distributed on the guide side plates; the movement mechanism comprises a box body, a cover plate arranged on the box body and a mounting rack arranged on the cover plate, bosses for the first guide wheel and the second guide wheel to roll are symmetrically arranged on two sides of the mounting rack, the first guide wheel and the second guide wheel roll up and down relative to the boss, a supporting seat is arranged at the top end of the mounting rack, the mounting rack is also provided with a third motor, a rotatable driving shaft is arranged at the central position in the box body, the third motor and the driving shaft rotate coaxially through a coupler, four rotatable tool bits are arranged in the box body, the cutter head extends out of the box body, a driving gear which rotates coaxially with the driving shaft is arranged on the driving shaft, the tool bit is provided with a driven gear which coaxially rotates with the tool bit, and the driven gear is meshed with the driving gear; four round tubular die cutting knife fixing seats which correspond to the tool bits one to one are arranged on the supporting bottom plate, die cutting knives are fixedly arranged in the die cutting knife fixing seats, and the die cutting knife fixing seats are coaxially connected with the baffle rings.
2. A multistation screw-in gordon euryale seed husking machine as claimed in claim 1 wherein the driving device comprises a first motor mounted at the upper end of the first bracket, a crankshaft mounted on the output shaft of the first motor and a connecting rod rotatably arranged on the crankshaft, the end of the connecting rod far from the crankshaft is mounted on the supporting seat.
3. The multi-station screw-in gorgon euryale husking machine of claim 1, wherein the end of the cutter head close to the cutting knife of the die is provided with a plurality of first cutting edges which are uniformly distributed.
4. The multi-station screw-in gordon euryale seed husking machine as claimed in claim 1, wherein the die cutter is provided with a quincunx blade, and the blade is provided with a plurality of second blades which are uniformly distributed in the circumferential direction.
5. The multi-station screw-in gordon euryale seed husking machine according to claim 1, wherein the pipeline is provided with an electromagnetic locking safety door, and the pipeline is provided with a telescopic groove.
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CN201810050279.2A CN108157986B (en) | 2018-01-18 | 2018-01-18 | Multistation screw-in gorgon fruit decorticator |
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CN201810050279.2A CN108157986B (en) | 2018-01-18 | 2018-01-18 | Multistation screw-in gorgon fruit decorticator |
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CN108157986B true CN108157986B (en) | 2021-01-05 |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108685107A (en) * | 2018-08-21 | 2018-10-23 | 南通理工学院 | Gorgon fruit decorticator |
CN108936709A (en) * | 2018-08-27 | 2018-12-07 | 滁州学院 | A kind of Gorgon fruit husking machine of automatic classification formula |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
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US6041697A (en) * | 1998-06-18 | 2000-03-28 | Maoz; Chaim | Apparatus for controlled cracking of nut-like fruits and the like |
KR101073307B1 (en) * | 2010-03-23 | 2011-10-12 | 서영춘 | Molting equipment of chestnut bark |
CN101912143B (en) * | 2010-07-06 | 2012-03-21 | 金湖县水中仙芡实加工厂(有限合伙企业) | Gorgon fruit husking machine |
CN203058239U (en) * | 2013-01-23 | 2013-07-17 | 陈春华 | Gordon fruit sheller |
CN104068452B (en) * | 2014-06-13 | 2017-06-27 | 苏州卓汇自动化设备有限公司 | A kind of Gorgon fruit is peeled off process and Gorgon fruit peeling apparatus |
CN104921267B (en) * | 2015-06-24 | 2016-08-24 | 道美科技(上海)有限公司 | Automatization's Cortex cocois radicis puncher |
CN105286026B (en) * | 2015-11-23 | 2017-11-10 | 无锡享受人生有机果蔬专业合作社 | Gorgon fruit apparatus for peeling off |
CN206443112U (en) * | 2017-01-16 | 2017-08-29 | 金湖康塞尔机械有限公司 | Gorgon fruit husking machine |
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