CN219515200U

CN219515200U - Tomato sorting and peeling production line

Info

Publication number: CN219515200U
Application number: CN202320630997.3U
Authority: CN
Inventors: 王勇; 王勇辉; 俞春山
Original assignee: XINJIANG XIAOCHU FOOD CO Ltd
Current assignee: XINJIANG XIAOCHU FOOD CO Ltd
Priority date: 2023-03-23
Filing date: 2023-03-23
Publication date: 2023-08-15
Anticipated expiration: 2033-03-23

Abstract

The utility model relates to the technical field of tomato processing equipment, in particular to a tomato sorting and peeling production line, which comprises a frame, a sorting part and a peeling part, wherein the sorting part and the peeling part are arranged on the frame, the sorting part comprises a plurality of sorting rollers which are obliquely arranged, the distance between the front ends of adjacent sorting rollers is smaller than the distance between the rear ends, the sorting rollers are in fan-shaped arrangement, the peeling part comprises a notch component, a blanching component and a peeling component which are sequentially arranged, the notch component comprises a first conveying mechanism and a notch knife arranged above the first conveying mechanism, the blanching component comprises a blanching box, water and a heating mechanism for heating the water are arranged in the blanching box, the peeling component comprises a plurality of first peeling rollers which are rotatably connected to the frame, and a plurality of second peeling rollers are arranged above the first peeling rollers. Carry out the incision through incision subassembly to the tomato surface, carry out the blanching through blanching subassembly simultaneously to the tomato for the outward appearance skin of tomato is scalded after rinsing and is separated with pulp more easily, in order to improve tomato peel and the efficiency of pulp separation.

Description

Tomato sorting and peeling production line

Technical Field

The utility model relates to the technical field of tomato processing equipment, in particular to a tomato sorting and peeling production line.

Background

The tomato sauce is a sauce-like concentrated product of fresh tomatoes, has the special flavor of the tomatoes, is a good seasoning for increasing color, adding acid, helping freshness and being fragrant, and is prepared by crushing, pulping and the like of mature red tomatoes, concentrating, canning and sterilizing. In order to improve the quality of tomato paste, the tomato is peeled before being crushed and pulped, so that the influence of the outer skin of the tomato on the taste is prevented.

The existing peeling equipment for mass tomatoes mainly comprises the steps of extruding tomatoes or damaging the surfaces of the tomatoes through a tooth-shaped rolling brush, and then rubbing the outer skins of the tomatoes through a plurality of rubber rollers or brush rollers, so that the outer skins are peeled in a separating mode of the outer skins and the tomatoes, but the peeling mode only depends on friction, so that the damage to the tomatoes is large, and peeling failure is easy to occur.

Disclosure of Invention

The technical problems to be solved by the utility model are as follows: the tomato sorting and peeling production line can improve tomato peeling efficiency and peeling effect.

The technical scheme adopted by the utility model is as follows: the utility model provides a tomato letter sorting desquamation production line, includes the frame and installs sorting portion, desquamation portion in the frame, sorting portion includes the letter sorting roller that a plurality of slopes were arranged, adjacent the interval of letter sorting roller front end is less than the rear end interval, makes the letter sorting roller is fan-shaped and arranges, desquamation portion is including the incision subassembly that sets gradually, scalds and floats the subassembly and peel the subassembly, the incision subassembly includes first transport mechanism and installs the incision sword of first transport mechanism top, it includes and scalds to float the subassembly, it is equipped with water and the heating mechanism to water heating to scald to float the incasement, it connects including a plurality of rotations first peeling roller in the frame to peel the subassembly, the top of first peeling roller is provided with a plurality of second peeling roller.

Compared with the prior art, the tomato sorting and peeling production line has the following advantages:

1. the tomato surface is firstly notched through setting up the notch subassembly before peeling the subassembly to the tomato crust separates from incision department, scalds the bleaching through scalding the bleaching subassembly simultaneously to the tomato, makes the outer skin of tomato to separate with pulp more easily after scalding, in order to improve tomato peel and the efficiency and the separation effect of pulp separation.

2. The setting of letter sorting portion can separate the tomato of individual head little, has avoided owing to the effect that the too little tomato of individual head can't receive the incision subassembly, and the condition that leads to can't peel smoothly has improved the success rate that the tomato peeled.

3. The first peeling roller and the second peeling roller rub the tomato skins which are cut and blanched at the same time, so that the tomato peeling efficiency is further improved.

Preferably, the incision component further comprises a first driving mechanism and a first rotating shaft connected with the first driving mechanism, and the incision knife is spirally arranged on the first rotating shaft.

The first driving mechanism drives the first rotating shaft to rotate, so that the incision knife spirally arranged on the first rotating shaft is driven to continuously incision the tomatoes through the incision knife, the efficiency of incision of the tomatoes is improved, meanwhile, the probability of missed incision of the tomatoes is reduced, and the incision knife is ensured to perform incision work on the tomatoes through the incision knife.

Preferably, the incision component is provided with two groups side by side, and the rotation directions of the incision cutters spirally arranged in the two groups of the incision components are opposite.

The probability that two sets of incision subassemblies can be further reduce the hourglass and cut, the opposite direction of turning to of incision sword in two sets of incision subassemblies can make the incision direction of two incision subassemblies different simultaneously, is convenient for follow-up peeling work more for tomato crust separates with the pulp more easily, can be further improve follow-up peeling efficiency.

Preferably, a material stirring roller is also rotationally connected in the blanching box, and a plurality of material stirring plates are arranged on the material stirring roller.

The stirring roller drives the stirring plate to move, so that tomatoes entering the blanching box can be stirred towards one section of the blanching box for discharging, tomatoes are prevented from being piled up in the blanching box, and the production efficiency of the whole production line is improved.

Preferably, the bottom of the stirring roller is positioned below the water surface in the blanching box.

Through such setting can make the stirring plate stir tomato motion in-process, make tomato can be fully immersed in the aquatic to ensure that tomato through stirring roller can all effectually receive the blanching effect, thereby ensure that tomato can be smooth at subsequent peeling process, and then improve peeling efficiency and peeling effect.

Preferably, the stirring plate is provided with a plurality of holes.

The plurality of holes are formed in the stirring plate, so that the resistance of the stirring plate in the moving process of the stirring plate in water can be reduced, the energy consumption in the moving process of the stirring roller is reduced, and the resources are saved.

Preferably, the first peeling roller is connected with a second driving mechanism, and a reduction gear set is further arranged between the first peeling roller and the second peeling roller.

The second actuating mechanism is used for driving first peeling roller and rotates, and then rubs the tomato, and links to each other through reducing gear group between its two peeling rollers and the first peeling roller for first peeling roller and second peeling roller pivoted speed are different, also can play more outstanding friction effect to the tomato through the rotational speed difference, also can drive the tomato simultaneously and rotate, and then carries out more comprehensive peeling to the tomato, has improved the effect that the tomato peeled.

Preferably, the peeling assembly further comprises a rinsing mechanism comprising a plurality of first water pipes and a first spray head for rinsing tomatoes.

The washing mechanism can wash the outer surface of the tomatoes, and wash the epidermis of the tomatoes attached to the tomatoes, so that the epidermis falls off, the tomatoes washed are cleaner, and the tomato peeling effect is improved.

Preferably, the peeling assembly further comprises a cooling mechanism, the flushing mechanism is located between the first peeling roller and the blanching box, and the cooling mechanism comprises a plurality of second water pipes and second spray heads.

The cooling mechanism is located in the outlet of the blanching box, sprays cold water to the tomatoes which are just blanched, so that the outer skin of the tomatoes contracts suddenly, the effect of separating the peel from the tomato pulp is further improved, the follow-up peeling work is facilitated, and the peeling efficiency and the peeling effect are further improved.

Drawings

Fig. 1 is a schematic top view of an embodiment 1 of a tomato sorting and peeling line according to the present utility model.

Fig. 2 is a schematic cross-sectional view of an embodiment 1 of a tomato sorting and peeling line according to the present utility model.

FIG. 3 is a schematic cross-sectional view of "A-A" in FIG. 2.

Fig. 4 is a schematic structural view of a blanching assembly and a notch assembly in example 2 of a tomato sorting and peeling line according to the present utility model.

The automatic ironing machine comprises a frame 10, a sorting roller 20, an incision assembly 30, an incision knife 31, a first rotating shaft 32, a first driving mechanism 33, a first conveying mechanism 34, a blanching assembly 40, a blanching box 41, a stirring roller 42, a stirring plate 43, an ironing assembly 50, a first ironing roller 51, a second ironing roller 52, a flushing mechanism 60, a first water pipe 61, a first spray head 62, a cooling mechanism 70, a second water pipe 71 and a second spray head 72.

Detailed Description

The utility model is further described below with reference to the drawings and the detailed description.

Example 1:

according to the description, as shown in fig. 1-3, the utility model provides a tomato sorting and peeling production line, which comprises a frame 10, and a sorting part and a peeling part which are arranged on the frame 10, wherein in the embodiment, the sorting part comprises seven sorting rollers 20 which are obliquely arranged, the left end of each sorting roller 20 is connected with a hopper for feeding, the right end of each sorting roller 20 is connected with the peeling part, the left end of each sorting roller 20 is higher than the right end, the distance between the left ends of adjacent sorting rollers 20 is smaller than the distance between the right ends, so that the sorting rollers 20 are arranged in a fan shape along the overlooking direction, tomatoes can roll towards the right end along the left end of each sorting roller 20, and in the rolling process, the tomatoes with smaller sizes can fall from the distance between the sorting rollers 20, so as to realize screening work;

the peeling part comprises a notch component 30, a blanching component 40 and a peeling component 50 which are sequentially arranged on the frame 10, wherein the notch component 30 comprises a first conveying mechanism 34 connected with the left end of the sorting roller 20, a first rotating shaft 32 positioned above the first conveying mechanism 34 and a notch knife 31 arranged on the first rotating shaft 32, in the embodiment, the first conveying mechanism 34 adopts a conveying belt, the first rotating shaft 32 is rotationally connected with the frame 10 through a connecting plate, and the first rotating shaft 32 is also connected with a first driving mechanism 33 for driving the first rotating shaft 32 to rotate, and the first driving mechanism 33 adopts a motor; the incision knife 31 is spirally arranged on the first rotating shaft 32, and when the first rotating shaft 32 rotates, the incision knife 31 is driven to rotate together, so that the passing tomatoes are incised; in order to enhance the richness of the incision for the subsequent peeling work, in the present embodiment, the incision assemblies 30 are arranged in two groups side by side, and in the two groups of incision assemblies 30, the rotation directions of the spirally arranged incision knives 31 are opposite.

The blanching assembly 40 comprises a blanching box 41 and a stirring roller 42 rotatably connected in the blanching box 41, wherein the left end of the blanching box 41 is a feeding end and is connected with the first conveying mechanism 34, water is filled in the blanching box 41, a heating mechanism for heating the water is arranged in the blanching box 41, an end cover is further arranged at the top of the blanching box 41 in order to reduce heat loss in the blanching box 41, eight stirring plates 43 are fixedly connected to the stirring roller 42, the bottom surface of the stirring roller 42 is lower than the water surface in the blanching box 41, when the stirring roller 42 rotates to the lower side, tomatoes stirred by the stirring roller 42 can be immersed in the water, in this embodiment, the stirring roller 42 is connected with a third driving mechanism, the third driving mechanism adopts a motor, the stirring roller 42 is driven to rotate anticlockwise, a plurality of holes are formed in the stirring plates 43 in order to reduce resistance received by the stirring roller 42 in the rotating process, and the diameters of the stirring plates can be reduced in the stirring plate 43, so that the movement of the stirring plate 43 can be easier.

The peeling assembly 50 comprises a plurality of uniformly arranged first peeling rollers 51 and second peeling rollers 52, wherein the first peeling rollers 51 and the second peeling rollers 52 are made of materials with certain friction force such as rubber, the first peeling rollers 51 are rotatably connected to the frame 10, the first peeling rollers 51 are connected with a second driving mechanism, the second driving mechanism adopts a motor, the second peeling rollers 52 are located above the first peeling rollers 51 and are staggered with the first peeling rollers 51, in the embodiment, first chain wheels are arranged on the first peeling rollers 51, a driving chain connected with the first chain wheels is connected to the second driving mechanism, one second driving mechanism can drive the first peeling rollers 51 to rotate together, meanwhile, the rotation speed of each first peeling roller 51 is the same, a gear set is further arranged between the first peeling rollers 51 and the second peeling rollers 52, on one hand, the first peeling rollers 51 can drive the second peeling rollers 52 to rotate together when rotating, on the other hand, the first peeling rollers 51 and the second peeling rollers 52 can be driven to rotate together, on the other hand, the second peeling rollers 51 and the tomato can receive different rotation speeds through different rotation speeds of the first peeling rollers 52, and the tomato can bear different friction speeds.

The working principle is as follows: tomatoes first enter the sorting part, under the sorting action of the sorting roller 20, tomatoes which are smaller in size and not in line with the standard fall below the sorting roller 20, so that the tomatoes which are undersized cannot be affected by the notch component 30, and tomatoes which are in line with the requirements fall on the first conveying mechanism 34 and move rightwards along with the first conveying mechanism 34, when the tomatoes pass through the notch component 30, the tomatoes are cut by the notch knife 31 to form notches, then fall into the blanching box 41 and are soaked by hot water in the blanching box 41, the tomato skin is rolled up at the notches so as to facilitate the follow-up peeling work, then the tomatoes move rightwards under the action of the stirring roller 42 and enter the peeling component 50, the tomato skin falls off due to the friction effect of the first peeling roller 51 and the second peeling roller 52, and the tomato peeling work is completed.

Example 2:

according to fig. 4 of the specification, the difference between this embodiment and embodiment 1 is that the peeling assembly 50 further includes a rinsing mechanism 60, the rinsing mechanism 60 includes a first water pipe 61 connected to the frame 10 and a plurality of first spray nozzles 62 mounted on the first water pipe 61, in this embodiment, two rinsing mechanisms 60 are provided, one of which is located between the second peeling rollers 52 and the other of which is located behind the second peeling rollers 52, the first spray nozzles 62 are all disposed downward, the rinsing mechanism 60 is capable of rinsing the tomatoes, so that the tomato skin attached to the surface of the tomatoes is rinsed off, and thus the peeling quality of the tomatoes is improved, in this embodiment, the tomato skin falling from the first peeling rollers 51 slides down into the collecting tank under the guiding action of the inclined surfaces, so as to ensure sanitation and cleanliness of the environment.

In order to further improve tomato peeling efficiency, a cooling mechanism 70 is further arranged at the position where the blanching box 41 is connected with the first peeling roller 51, the cooling mechanism 70 comprises a second water pipe 71 and a second spray nozzle 72 which are connected to the frame 10, the cooling mechanism 70 is used for spraying low-temperature water towards the blanched tomatoes, so that the tomato peels are cooled by cold water just after blanching, and then the tomato peels can be quickly contracted so as to be separated from tomato pulp, and peeling effect and peeling efficiency are improved.

It should be noted that directional terms, such as "upper", "lower", "left", "right", etc., are merely used to better and more clearly describe and understand the present utility model, and do not indicate or imply that the device or element being referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

The foregoing description of the preferred embodiments of the present utility model is provided for illustration and is not to be construed as limiting the claims. The present utility model is not limited to the above embodiments, and the specific structure thereof is allowed to be changed, and all changes made within the scope of the utility model as independently claimed are within the scope of the utility model.

Claims

1. The utility model provides a tomato letter sorting desquamation production line, includes the frame and installs sorting portion, desquamation portion in the frame, its characterized in that, sorting portion includes a plurality of slopes to be arranged letter sorting roller, adjacent the interval of letter sorting roller front end is less than the rear end interval, makes the letter sorting roller is fan-shaped and arranges, desquamation portion is including the incision subassembly that sets gradually, scalds and floats the subassembly and peel the subassembly, the incision subassembly includes first transport mechanism and installs the incision sword of first transport mechanism top, it includes scalds to float the subassembly, it is equipped with water and heats the heating mechanism of water to scald to float the incasement, it includes a plurality of rotations and connects first peeling roller in the frame to peel the subassembly, the top of first peeling roller is provided with a plurality of second peeling roller.

2. A tomato sorting peeling line as claimed in claim 1, wherein the slitting assembly further comprises a first drive mechanism and a first axis of rotation coupled to the first drive mechanism, the slitting knives being helically arranged on the first axis of rotation.

3. A tomato sorting peeling line as claimed in claim 2, wherein the cutting assemblies are arranged side by side with two sets of said cutting blades arranged helically in opposite sense.

4. A tomato sorting and peeling production line according to claim 1, wherein a stirring roller is rotatably connected in the blanching box, and a plurality of stirring plates are arranged on the stirring roller.

5. A tomato sorting peeling line as claimed in claim 4, wherein the bottom of the deflector roll is located below the water surface in the blanching box.

6. A tomato sorting and peeling production line according to claim 5, wherein the deflector plate is provided with a plurality of holes.

7. A tomato sorting peeling line as claimed in claim 1, wherein the first peeling roller is connected with a second driving mechanism, and a reduction gear set is further arranged between the first peeling roller and the second peeling roller.

8. A tomato sorting peeling line as claimed in claim 7, wherein the peeling assembly further comprises a rinsing mechanism comprising a plurality of first water pipes and a first spray head for rinsing tomatoes.

9. The tomato sorting peeling assembly as recited in claim 7, wherein the peeling assembly further comprises a cooling mechanism, the cooling mechanism being positioned between the first peeling roller and the blanching tank, the cooling mechanism comprising a plurality of second water pipes and second spray heads.