CN108146884B - Bulk cargo self-unloading container - Google Patents
Bulk cargo self-unloading container Download PDFInfo
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- CN108146884B CN108146884B CN201711431765.0A CN201711431765A CN108146884B CN 108146884 B CN108146884 B CN 108146884B CN 201711431765 A CN201711431765 A CN 201711431765A CN 108146884 B CN108146884 B CN 108146884B
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- box body
- unloading
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/54—Large containers characterised by means facilitating filling or emptying
- B65D88/546—Devices for loading or unloading and forming part of the container, e.g. rollers, conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
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- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The invention provides a bulk cargo self-discharging container, comprising: the top of the box body is provided with a feeding port, and the side part of the box body is provided with a discharging port; the discharging mechanism comprises a material baffle plate and a push-pull mechanism; the push-pull mechanism is used for driving the striker plate to open or close the discharge hole; the bottom cleaning mechanism is used for cleaning the material at the bottom of the box body during discharging; and the telecommunication and electric control system is used for sending a discharging door opening and closing signal to the push-pull mechanism. The invention can realize automatic unloading and can better match with the raw material storage and transportation process.
Description
Technical Field
The invention relates to a container, in particular to a bulk cargo self-unloading container which loads bulk cargo and has a self-unloading function.
Background
Containers are used in port and terminal, train transportation, automobile transportation and other industries. The raw material yard processes in the industries of power plants, mines, ports, metallurgy and the like are mostly in the form of dumping and unloading of train tippers, dump trucks and the like. The unloading facility is generally applied in engineering, the technology is mature, but the raw materials are unloaded and transported frequently, so that the environment pollution is relatively large. Along with the updating of the process technology of the raw material yard, the bulk cargo self-discharging container is designed and applied, so that the times of dumping and transferring raw materials can be effectively reduced, and the aim of environmental protection is fulfilled.
At present, the widely used containers are rectangular containers, containers with self-discharging function, containers with bottom-opening door structure and containers with side-opening door structure. For example, the chinese patent application No. CN01144342.1 discloses a container with a bottom-opening door structure, which is mainly used for transporting bulk powders such as cement, flour, chemical raw materials, etc., and the container structure is of a top-in bottom-out type, and is difficult to unload on a transport vehicle by itself. For another example, chinese utility model patent with application number CN96240021.1 discloses a container with a side-opening structure, which is mainly used for transporting bulk materials such as corn and soybean, and the container structure is of a top-in side-out type, which does not satisfy the modern environmental protection concept and is not suitable for the application of raw material yard process.
Disclosure of Invention
The invention provides a bulk cargo self-unloading container which is better suitable for application occasions of a raw material yard process.
An embodiment of the present invention provides a bulk cargo self-discharging container, including: the top of the box body is provided with a feeding port, and the side part of the box body is provided with a discharging port; the discharging mechanism comprises a material baffle plate and a push-pull mechanism; the push-pull mechanism is used for driving the striker plate to open or close the discharge hole; the bottom cleaning mechanism is used for cleaning the material at the bottom of the box body during discharging; and the telecommunication and electric control system is used for respectively sending the unloading door opening and closing signals to the push-pull mechanism.
In an embodiment, the method further comprises: a feeding mechanism; the feeding mechanism comprises a container top cover, a transmission mechanism and a driving device; the driving device is used for driving the container top cover to open or close the feeding port through the transmission mechanism; the telecommunication and electric control system is also used for sending a material receiving door opening and closing signal to the driving device.
In an embodiment, the transmission mechanism is a transmission screw; two ends of the transmission screw rod are fixed at the upper ends of two opposite side parts of the box body; a sliding block is fixedly arranged on the lower side of the top cover of the container, and the sliding block is mounted on the transmission lead screw and forms a connecting pair with the transmission lead screw; sliding carrier rollers are arranged at two fixed ends of the transmission screw rod and used for supporting the container top cover, a slide way which is embedded with the sliding carrier rollers is arranged at the position, corresponding to the transmission screw rod, of the lower portion of the container top cover, and the container top cover is allowed to move along a preset track so as to open or close the feeding port.
In an embodiment, the bottom cleaning mechanism is in a slope shape with a slope surface facing the discharge hole.
In the embodiment, the push-pull mechanism is an electro-hydraulic push rod; the discharge ports are double-side discharge ports and are positioned on two opposite sides of the box body; the material blocking plates are bilateral material blocking plates, and the electro-hydraulic push rods are used for pushing and pulling the bilateral material blocking plates to open or close the bilateral material outlet.
In an embodiment, the outfeed mechanism comprises: a positioning pin and a sealing curtain; the positioning pin is used for fixing the striker plate and the box body together; the sealing curtain is used for covering the upper part of the discharge hole.
In an embodiment, the bottom cleaning mechanism comprises: a ridge structure and a vibrator; the ridge structure is used for enabling the materials at the bottom of the box body to naturally slide out of the discharge hole; the vibrator is located below the ridge structure and used for vibrating the ridge structure.
In an embodiment, the method further comprises: and the box falling positioning mechanism is positioned at the bottom of the box body, is in a conical groove shape and is used for guiding the box falling.
In an embodiment, the telecommunications and electronic control system comprises: the single-machine automatic control telecommunication device is used for identifying materials in the bulk cargo self-unloading container and sensing upper unloading equipment of the bulk cargo self-unloading container; and the multi-machine cooperation is used for respectively generating the material receiving door opening and closing signal and the discharging door opening and closing signal according to the received material receiving instruction and the received discharging instruction.
In an embodiment, the telecommunications and electronic control system further comprises: the multiple machine interaction is used for receiving data information of the bulk cargo self-unloading container; and the container information center is used for storing the information identified by the single-machine automatic control telecommunication device and the data information of the bulk cargo self-discharging container and displaying the information and the data information on the electronic screen.
According to the bulk cargo self-discharging container disclosed by the embodiment of the invention, the design of the side discharge hole capable of being automatically opened and closed is adopted, so that the bulk cargo self-discharging container can be automatically discharged, and materials cannot be remained under the action of the bottom cleaning machine. Can adapt to the requirements of automatic and intelligent production, leads the loading and unloading of bulk cargo to be smooth, is easy to realize a closed unloading space, and has small dust pollution and less material loss.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts. In the drawings:
fig. 1 is a schematic cross-sectional view of a bulk material dump container according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a feeding mechanism of the bulk material dump container shown in fig. 1;
FIG. 3 is a schematic view of a screen display of a container information center of the bulk material dump container of FIG. 1;
fig. 4 is a schematic front view of the bulk material dump container shown in fig. 1;
fig. 5 is a schematic structural view of a discharge mechanism of the bulk material dump container shown in fig. 1;
fig. 6 is a schematic structural view of a bottom cleaning mechanism of the bulk material self-discharging container shown in fig. 1;
fig. 7 is a schematic structural view of a container body of the bulk material dump container shown in fig. 1.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings. The exemplary embodiments and descriptions of the present invention are provided to explain the present invention, but not to limit the present invention.
The bulk cargo self-discharging container of an embodiment of the present invention may include: the device comprises a box body, a discharging mechanism, a box bottom cleaning mechanism and a telecommunication and electric control system.
The top of the box body is provided with a feeding port, and the side part of the box body is provided with a discharging port. The discharging mechanism can comprise a material baffle plate and a push-pull mechanism; the push-pull mechanism is used for driving the material baffle plate to open or close the material outlet. The box bottom cleaning mechanism can be used for cleaning materials at the bottom of the box body during discharging. The telecommunication and electronic control system may be adapted to send a discharge door opening and closing signal to the push-pull mechanism.
In this embodiment, the telecommunication and electronic control system sends a discharging door opening and closing signal to the push-pull mechanism, and the push-pull mechanism is started, so that the striker plate opens or closes the discharge hole of the bulk cargo self-discharging container. Through bottom cleaning mechanism and the automatically opened discharge port, automatic unloading of bulk cargo self-unloading container can be realized, and materials can not be left under the action of the bottom cleaning machine. The design of the side discharge port capable of being automatically opened and closed is adopted, the automatic and intelligent production requirements can be met, the loading and unloading of bulk materials are smooth, the closed unloading space is easy to realize, the dust pollution is small, and the material loss is less.
In some embodiments, the bulk material dump container may further include: and a feeding mechanism. The feeding mechanism can comprise a container top cover, a transmission mechanism and a driving device; the driving device is used for driving the container top cover to open or close the feeding port through the transmission mechanism; and the telecommunication and electric control system is also used for sending a material receiving door opening and closing signal to the driving device.
In this embodiment, send the material receiving switch door signal to drive arrangement through telecommunications and electrical control system, start drive arrangement, drive arrangement's drive power can convey to the container top cap through drive mechanism to can realize that the container top cap is automatic opens or closes the pan feeding mouth of bulk cargo self-discharging container. The design of the top position feeding port capable of being automatically opened and closed is adopted, so that the automatic and intelligent production requirements can be better met, and the loading and unloading of bulk materials are smooth.
In some embodiments, the drive mechanism may be a drive screw; two ends of the transmission screw rod are fixed at the upper ends of two opposite side parts of the box body; a sliding block can be fixedly arranged on the lower side of the container top cover, and the sliding block is mounted on the transmission lead screw and forms a connecting pair with the transmission lead screw; sliding carrier rollers are arranged at two fixed ends of the transmission screw rod and used for supporting the container top cover, a slide way which is embedded with the sliding carrier rollers is arranged at the position, corresponding to the transmission screw rod, of the lower portion of the container top cover, and the container top cover is allowed to move along a preset track so as to open or close the feeding port.
In this embodiment, the driving screw rotates around its axial direction under the driving force of the driving device, and the slider converts the rotary motion of the driving screw into a linear motion along the axial direction of the driving screw, so as to drive the top cover of the container to move along the axial direction of the driving screw. And two ends of the transmission screw rod are provided with sliding carrier rollers, so that the container top cover can be supported and guided in a sliding manner.
In the embodiment, the transmission screw rod rotates, the sliding block and the top cover are fixed and move along the screw rod, and therefore opening and closing of the top cover are achieved. Two ends of the transmission screw rod can be fixed at two ends of the side part of the box body and correspond to the arrangement position of the slide way. The slideway can be in a groove shape, and the sliding carrier roller is embedded in the slideway. The slide can be arranged along the other opposite two side parts of the top cover of the container in a through-length mode, and meanwhile, the transmission screw rod is located above the other side parts of the top cover of the container, so that materials can be prevented from being scattered on the transmission screw rod when being fed. The stroke of the sliding carrier roller can be the limit position for opening the top cover of the container, and the sliding carrier roller can roll in the slideway in the stroke.
In an embodiment, two sets of driving mechanisms including the transmission screw rod, the slide block and the sliding carrier roller can be respectively arranged above the other two opposite side parts of the box body.
In an embodiment, the feeding mechanism may include: container top cap, drive screw and drive arrangement.
In an embodiment, a sliding block can be arranged between the two ends of the top cover of the container. The middle of the two ends of the container top cover can be provided with a slideway.
In the embodiment, the driving motor can rotate in two directions, can drive the transmission screw to rotate in two directions, and further drives the container top cover to move in two directions, so that the opening and closing actions of the container top cover are realized.
In some embodiments, the bottom cleaning mechanism is in a slope shape with a slope surface facing the discharge hole. The bulk cargo can naturally slide out of the discharge hole of the container through the slope surface.
In some embodiments, the case may include: a skeleton and a skin. The outer skin can cover the framework to form a storage space for containing materials.
In the embodiment, the box body can be of a hexahedral structure, wherein two sides and the bottom of the box body are of a fully-closed structure, the other two sides of the box body are of a semi-closed structure, and the top of the box body is of a fully-open structure.
In one embodiment, the container body may include a frame, a skin, and two side outlets. The discharge ports can be double-side discharge ports and are positioned on two opposite sides of the box body.
In some embodiments, the push-pull mechanism may be an electro-hydraulic push rod. The discharge ports can be double-side discharge ports and are positioned on two opposite sides of the box body. The material blocking plates can be bilateral material blocking plates, and the electro-hydraulic push rods are used for pushing and pulling the bilateral material blocking plates to open or close the bilateral material outlet. For example, the electro-hydraulic push rods can be fixed at two ends of the box body, two electro-hydraulic push rods can be used for pushing the door of the discharge port at one side, and four electro-hydraulic push rods are needed for two discharge ports. The opening and closing of the discharge hole are realized by an electro-hydraulic push rod.
In some embodiments, the outfeed mechanism may comprise: and a positioning pin. The positioning pin can be used for fixing the striker plate and the box body together. The positioning pin can fix the firm striker plate. The discharge mechanism may include: and (6) sealing the curtain. The sealing curtain can be used for covering the upper part of the discharge hole. The sealing curtain can prevent the materials from overflowing.
In the embodiment, the discharging mechanism comprises a bilateral striker plate, an electro-hydraulic push rod, a discharging mechanism and box positioning pins, a discharging mechanism and carrying vehicle positioning pins and a sealing curtain.
In an embodiment, the striker plate can be two side striker plates, two side striker plates can be the U type, and the shape can be like "[" shape, contains the one side that faces the box lateral part opening and is located the two sides of box lateral part opening upper and lower side for the shutoff the discharge gate of box. In the embodiment, the material baffle plate can play a role in guiding materials during discharging. In the embodiment, the surface of the two-side material baffle plate, which is positioned on the lower side of the side opening of the box body, can be provided with a hole for downward discharging.
In the embodiment, the electro-hydraulic push rod pushes and pulls the striker plates on the two sides to open and close the discharging outlet.
In the embodiment, discharge mechanism and box locating pin are motor drive, can with container both sides discharge mechanism with the container box is fixed firmly avoids leaking the material.
In an embodiment, the bulk material dump container may include: the discharging mechanism and the positioning pin of the carrying vehicle. The positioning pin can be driven by a motor and can fix the bulk cargo self-unloading container and the container carrying vehicle firmly to avoid sliding.
In an embodiment, the positioning pins for fixing the striker plate and the box body may be motor-driven.
In an embodiment, the sealing curtain can be made of a foldable soft material, and when the two side striker plates are pushed outwards to be in a discharging state, the sealing curtain can be unfolded to seal the upper part of the discharging hole so as to avoid dust overflow.
In some embodiments, the bottom cleaning mechanism may include: a ridge structure and a vibrator. The ridge structure can be used for enabling materials at the bottom of the box body to naturally slide out of the discharge hole. The vibrator may be located below the ridge structure and may be used to vibrate the ridge structure.
In an embodiment, the bottom cleaning mechanism may comprise a ridge structure and a number of vibrators. The ridge structure can enable the bottom of the container to be double-inclined planes, and the inclination angle of the inclined planes can be larger than the repose angle of the raw materials, so that bulk materials can naturally slide along the inclined planes, and the situation that the bulk materials are left at the bottom of the container is avoided. The plurality of vibrators can be arranged below the inclined planes on the two sides of the ridge structure, and can clean slightly viscous bulk materials by vibrating the inclined planes of the ridge structure.
In some embodiments, a bulk material dump container may include: and the box hoisting mechanism is used for hoisting the bulk cargo self-discharging container in cooperation with a lifting appliance.
In an embodiment, the box hanging mechanism can be positioned at the octagonal position and the middle (1/2 of the length direction of the box body) of the box body. In an embodiment, the box hanging mechanism can be a hole structure with universality and can be matched with a lifting appliance for use. The box hanging mechanism body can be a universal component.
In some embodiments, a bulk material dump container may include: and the box falling positioning mechanism is positioned at the bottom of the box body, is in a shape of a conical groove and is used for guiding box falling. The shape of the groove is matched with a box falling positioning mechanism on a carrier vehicle for use, and the box falling guiding function is achieved.
In an embodiment, the drop box positioning mechanism may be located at the bottom of the container body. The box falling positioning mechanism can be in a groove conical shape, can play a box falling guiding role in shape, and can be matched with a box falling positioning mechanism on a transport tool (such as a carrying vehicle) for use.
In some embodiments, the telecommunications and electronic control system may include: the stand-alone autonomous telecommunication device cooperates with the plurality of machines. And the single-machine automatic control telecommunication device can be used for identifying materials in the bulk cargo self-unloading container and sensing the upper unloading equipment of the bulk cargo self-unloading container. And the multiple machines are cooperated and can be used for respectively generating the material receiving door opening and closing signal and the discharging door opening and closing signal according to the received material receiving instruction and the discharging instruction. The upper discharge device may be, for example, a hopper or a belt conveyor. In an embodiment, the multi-machine cooperation and the multi-machine cooperation may be implemented by existing chips and technologies, for example, existing communication modules.
In an embodiment, the single-machine self-control telecommunication device may be located on the top of the bulk material dump container, and may have an identification function, for example, to identify the type (e.g., iron ore), the storage status (e.g., 80% full), and the storage location number of the material in the bulk material dump container.
In an embodiment, the stand-alone self-controlled telecommunication device can transmit the identified data information to the container information center and can display the identified data information on a screen.
In an embodiment, the stand-alone automatic control telecommunication device can visually identify raw materials in the container body and transmit data information such as raw material names, storage states, full xx%, storage and unloading states, unloading middle/full/empty containers and the like to the container information center. In the embodiment, the single-machine automatic control telecommunication device can automatically sense the upper discharging equipment and can automatically open and close the top cover of the container according to the sensing result.
In an embodiment, the multi-machine cooperation can comprise receiving unloading commands and receiving commands of container carrying vehicles, so as to control the opening and closing of discharging mechanisms on two sides of the container.
In some embodiments, the telecommunications and electronic control system may include: a multi-machine interaction and a container information center. And the multiple machines are interactive and can be used for receiving data information of the bulk cargo self-unloading container. And the container information center can be used for storing the information identified by the single-machine automatic control telecommunication device and the data information of the bulk cargo self-discharging container and displaying the information and the data information on the electronic screen. The telecommunication and electronic control system can be implemented using existing chips.
In an embodiment, the multi-machine interaction may include receiving weighing data of the container carrier vehicle and storage location number data of the container lifting device and storing the weighing data and the storage location number data in the container information center. The full-automatic operation and management can be realized by adopting visual identification, single-machine automatic control, multi-machine interaction and multi-machine cooperation technologies.
In an embodiment, the identified information may include: material name, storage state, storage and discharge state and the like. The data information of the bulk cargo self-discharging container can comprise weighing data of the container and a storage position number of the container. The information stored by the container information center may include: detailed data information such as material name, storage state, storage and unloading state, storage weight, storage position number and the like. In embodiments, the storage state may include unloaded, full, empty, and the like. In an embodiment, the data information of the bulk cargo self-unloading container can be displayed by an electronic screen.
The telecommunication and electric control system can have the characteristics of visual identification, single-machine automatic control, multi-machine interactive communication and multi-machine cooperation instruction receiving and sending. The bulk cargo self-unloading container can be better matched with a raw material storage and transportation process, and intelligent factory construction is realized.
The implementation of the invention is illustrated by specific examples, as follows:
fig. 1 is a schematic cross-sectional view of a bulk cargo dump container according to an embodiment of the present invention. As shown in fig. 1, the bulk material dump container of the present embodiment may include: the automatic feeding device comprises a feeding mechanism 100, a box body 200, a box bottom cleaning mechanism 300, two side discharging mechanisms 400, a box hanging mechanism 500, a box falling positioning mechanism 600, a telecommunication and electric control system 700 and the like. The sections may form a bulk dump container with intelligent features.
Feeding:
fig. 2 is a schematic structural view of a feeding mechanism of the bulk material dump container shown in fig. 1. Referring to fig. 1 and 2, during the period when the feeding device is ready to feed materials above the bulk material dump container, the telecommunication and electronic control system 700 receives the ready to feed material to open the top door, and the feeding mechanism 100 activates the driving device 103.
The container top cover 102 is provided with a slide block (positioned at the container top cover 102) to form a connection pair with the transmission lead screw 101, so that a motor of the driving device 103 rotates to drive the transmission lead screw 101 to rotate, the container top cover 102 is driven to move, and a container feeding port is opened. The container top cover 102 is provided with a slide which is engaged with a sliding roller 104 at both fixed ends of the drive screw 101 so that the container top cover 102 moves along a predetermined trajectory.
After the feeding of the feeding device above the bulk cargo self-discharging container is completed, the telecommunication and electric control system 700 receives the instruction of closing the top door after the feeding is completed, and the feeding mechanism 100 starts the driving device 103. The driving device 103 rotates the motor to drive the transmission screw 101 to rotate, and further drives the container top cover 102 to move, so that the container feeding port is closed.
Fig. 3 is a schematic screen display of a container information center of the bulk material dump container shown in fig. 1. Referring to fig. 1 and 3, the stand-alone automatic telecommunication device 702 is located on the top of the dump container, and has a visual recognition function, and transmits data information such as recognized material types (e.g., iron ore powder), storage states (e.g., 80%) and storage location numbers (e.g., carrier loader) to the container information center 701 and displays the data information.
A box moving process:
fig. 4 is a schematic front view of the bulk material dump container shown in fig. 1. Referring to fig. 1 and 4, the hoisting mechanism 500 of the bulk material dump container is hooked up by the hoisting device and carried to another carrier vehicle or stored in a yard. The drop positioning mechanism 600 of the bulk dump container is fitted to the positioning mechanism of the carrier vehicle, and the bulk dump container is placed at the correct position of the carrier vehicle and locked.
The telecommunication and electronic control system 700 receives the weighing data of the carrying vehicle with the weighing function, transmits the weighing data to the container information center 701 and displays the weighing data on a screen. The telecommunication and electronic control system 700 receives the data of the storage position number of the hoisting equipment, such as m rows and n columns of the x library and the y layer, transmits the data to the container information center 701 and displays the data on a screen.
And (3) discharging:
fig. 5 is a schematic structural view of a discharge mechanism of the bulk material dump container shown in fig. 1. Referring to fig. 1 and 5, the carrier vehicle pulls the bulk material dump container to the unloading position, the telecommunication and electronic control system 700 receives the unloading command from the carrier vehicle, and the two discharging mechanisms 400 of the bulk material dump container are activated. The discharging mechanisms in the discharging mechanisms 400 at the two sides of the bulk cargo self-discharging container are separated from the container body 200 of the container by the positioning pins 403 of the container body.
The electro-hydraulic push rods 402 in the two-side discharge mechanism 400 are started to push the two-side striker plates 401 out of the box body 200 to form a chute-shaped discharge port. The sealing curtains 404 in the two-side discharging mechanism 400 are unfolded along with the movement of the two-side striker plates 401 to form a closed discharging space.
Fig. 6 is a schematic structural view of a bottom cleaning mechanism of the bulk cargo dump container shown in fig. 1. Referring to fig. 1 and 6, bulk materials flow along the ridge structure 301 of the bottom clearing mechanism 300 of the container, and are discharged from the discharge ports 203 on both sides of the container body 200. Some bulk materials are stuck on the inclined surface of the ridge structure 301 due to the self-adhesion, and the vibrator 302 is started to vibrate and clean the bottom of the container. Fig. 7 is a schematic structural view of a container body of the bulk cargo dump container shown in fig. 1. As shown in fig. 7, the box 300 may include a frame 201, a cover 202, and two side outlets 203.
The stand-alone self-controlled telecommunication device 702, which has a visual recognition function, transmits the recognized storage state such as empty box data information to the container information center 701 and displays it on a screen.
When the unloading task is completed, the telecommunication and electric control system 700 sends out a container reset command, and the discharging mechanisms 400 on the two sides of the container are started. The electro-hydraulic push rods 402 in the discharging mechanisms 400 on the two sides are started to retract the striker plates 401 on the two sides to the box body, and the discharge port is closed to form a rectangular container. The discharging mechanism and the box positioning pin 403 in the two-side discharging mechanism 400 are locked with the container body 200.
And (3) returning the box:
the carrier vehicle tows the empty container to the container hoisting area, and the hoisting mechanism 500 of the bulk cargo self-discharging container is hooked by the hoisting equipment and carried to other carrier vehicles or stored in a stock yard.
The telecommunication and electronic control system 700 receives the weighing data of the carrying vehicle with the weighing function, transmits the weighing data to the container information center 701 and displays the weighing data on a screen. The telecommunication and electronic control system 700 receives the data of the storage bit number of the hoisting equipment, such as m rows and n columns of the x library and y layers, transmits the data to the container information center 701 and displays the data on a screen.
According to the bulk cargo self-discharging container disclosed by the embodiment of the invention, material flow discharged from a top position, a material inlet side position and a material outlet side position, configuration of a driving device of a transmission mechanism and comprehensive application of telecommunication and electric control technologies enable the container to have intelligent characteristics and be better matched with a raw material storage and transportation process. Compared with the prior art, has the beneficial effects that: the bulk cargo self-unloading container has intelligent characteristics, completes the production task of bulk cargo self-unloading through the cooperation of a plurality of machines and assists the realization of an intelligent factory; the bulk cargo self-discharging container is universal, can reduce the environmental pollution of bulk cargo transportation, reduce the material loss, and make the integration of social logistics mass production more smooth and easy. The bulk cargo self-unloading container can ensure that the bulk crude fuel is intelligently loaded and unloaded without loss, pollution and package in the whole transportation process, and realize the standardization, universalization, specialization and integration of bulk cargo highway, railway and marine transportation and bulk cargo user enterprises.
In the description herein, reference to the description of the terms "one embodiment," "a particular embodiment," "some embodiments," "for example," "an example," "a particular example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. The sequence of steps involved in the various embodiments is provided to schematically illustrate the practice of the invention, and the sequence of steps is not limited and can be suitably adjusted as desired.
As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (9)
1. A bulk material self-discharging container, comprising:
the top of the box body is provided with a feeding port, and the side part of the box body is provided with a discharging port;
the discharging mechanism comprises a material baffle plate and a push-pull mechanism; the push-pull mechanism is used for driving the striker plate to open or close the discharge hole;
the bottom cleaning mechanism is used for cleaning the material at the bottom of the box body during discharging;
the telecommunication and electric control system is used for sending a discharging door opening and closing signal to the push-pull mechanism;
the telecommunications and electrical control system comprises:
the single-machine automatic control telecommunication device is positioned at the top of the bulk cargo self-unloading container and is used for identifying materials in the bulk cargo self-unloading container and sensing an unloading device above the bulk cargo self-unloading container;
the stand-alone automatic control telecommunication device transmits the identified data information to the container information center and displays the identified data information on a screen;
the single-machine automatic control telecommunication device automatically senses the upper discharging equipment and automatically opens and closes the top cover of the container according to the sensing result;
the identified data information includes: material name, storage state and storage and discharge state; the data information of the bulk cargo self-unloading container comprises weighing data of the container and a storage position number of the container; the storage state comprises a middle unloading state, a full unloading state and an empty unloading state;
the discharge mechanism comprises: a positioning pin and a sealing curtain; the positioning pin is used for fixing the striker plate and the box body together; the sealing curtain is used for covering the upper part of the discharge hole;
the striker plate is a bilateral striker plate;
the sealing curtain is made of a foldable soft material, and when the two side material blocking plates are pushed outwards to be in an unloading state, the sealing curtain can be unfolded to seal the upper part of the discharge hole.
2. The bulk dump container of claim 1, further comprising: a feeding mechanism; the feeding mechanism comprises a container top cover, a transmission mechanism and a driving device; the telecommunication and electric control system is also used for sending a material receiving door opening and closing signal to the driving device.
3. The bulk dump container of claim 2, wherein the drive mechanism is a drive screw; two ends of the transmission screw rod are fixed at the upper ends of two opposite side parts of the box body; a sliding block is fixedly arranged on the lower side of the top cover of the container, and the sliding block is mounted on the transmission lead screw and forms a connecting pair with the transmission lead screw; sliding carrier rollers are arranged at two fixed ends of the transmission screw rod and used for supporting the container top cover, a slide way which is embedded with the sliding carrier rollers is arranged at the position, corresponding to the transmission screw rod, of the lower portion of the container top cover, and the container top cover is allowed to move along a preset track so as to open or close the feeding port.
4. The bulk dump container of claim 1, wherein the bottom clearing mechanism is sloped toward the discharge port.
5. The bulk material dump container of claim 1, wherein the push-pull mechanism is an electro-hydraulic push rod; the discharge ports are double-side discharge ports and are positioned on two opposite sides of the box body; the electro-hydraulic push rod is used for pushing and pulling the two-side material baffle plates to open or close the two-side material outlet.
6. The bulk dump container of claim 4, wherein the bottom clearing mechanism comprises: ridge structures and vibrators; the ridge structure is used for enabling the materials at the bottom of the box body to naturally slide out of the discharge hole; the vibrator is located below the ridge structure and used for vibrating the ridge structure.
7. The bulk dump container of claim 1, further comprising: and the box falling positioning mechanism is positioned at the bottom of the box body, is in a conical groove shape and is used for guiding the box falling.
8. The bulk dump container of claim 2, wherein the telecommunications and electrical control system comprises:
and the multi-machine cooperation is used for respectively generating the material receiving door opening and closing signal and the discharging door opening and closing signal according to the received material receiving instruction and the received discharging instruction.
9. The bulk dump container of claim 8, wherein the telecommunications and electronic control system further comprises:
the multiple machine interaction is used for receiving data information of the bulk cargo self-unloading container;
and the container information center is used for storing the information identified by the single-machine automatic control telecommunication device and the data information of the bulk cargo self-discharging container and displaying the information and the data information on the electronic screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711431765.0A CN108146884B (en) | 2017-12-26 | 2017-12-26 | Bulk cargo self-unloading container |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711431765.0A CN108146884B (en) | 2017-12-26 | 2017-12-26 | Bulk cargo self-unloading container |
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| CN108146884A CN108146884A (en) | 2018-06-12 |
| CN108146884B true CN108146884B (en) | 2023-03-21 |
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| CN201711431765.0A Active CN108146884B (en) | 2017-12-26 | 2017-12-26 | Bulk cargo self-unloading container |
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Also Published As
| Publication number | Publication date |
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| CN108146884A (en) | 2018-06-12 |
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